Filter System and Filter Element

Information

  • Patent Application
  • 20230211273
  • Publication Number
    20230211273
  • Date Filed
    February 24, 2023
    a year ago
  • Date Published
    July 06, 2023
    9 months ago
Abstract
A filter system has a filter housing with a fluid inlet for inflow of a fluid into the filter housing. A filter element is removably received in the filter housing. The filter element has a folded filter medium and a stabilization ring attached to the filter medium and stabilizing the filter medium. The stabilization ring is arranged on the filter medium such that the stabilization ring, at least in sections, is arranged within an inflow cross section of the fluid inlet. The fluid directly flows against the filter medium in operation of the filter system.
Description
BACKGROUND OF THE INVENTION

The present invention concerns a filter system and a filter element of such a filter system.


A filter system can comprise a filter housing and a filter element with a folded filter medium removably received in the filter housing. For supply of a fluid to be purified to the filter element, the filter housing comprises a fluid inlet by means of which the filter medium can be laterally supplied with the fluid. In case of such a lateral inflow, pulsations of folds of the filter medium may occur. These pulsations can lead to a noise development. This is to be avoided.


SUMMARY OF THE INVENTION

In view of this background, the present invention has the task of providing an improved filter system.


Accordingly, a filter system with a filter housing, which comprises a fluid inlet for letting in fluid into the filter housing, and with a filter element removably received in the filter housing is proposed, the filter element comprising a folded filter medium and a stabilization ring stabilizing the filter medium, wherein the stabilization ring is attached to the filter medium such that the stabilization ring, at least in sections, is arranged within an inflow cross section of the fluid inlet, wherein preferably the fluid directly flows against the filter medium in operation of the filter system.


Since the stabilization ring is arranged within the inflow cross section, pulsations of the filter medium in the region of the inflow cross section can be advantageously prevented because folds of the filter medium are stabilized by means of the stabilization ring. This leads to a noise reduction.


The filter system is preferably an air filter system. Accordingly, the filter element is an air filter element. The filter system is, for example, suitable for purifying air supplied to an air compressor. The filter system can however also be used as an intake air filter for an internal combustion engine. The filter housing comprises preferably a cup-shaped housing bottom part as well as a housing top part that is removable from the housing bottom part. The filter element can be removed for exchange thereof from the filter housing and exchanged. The fluid inlet is preferably tubular. The fluid inlet is arranged laterally at the housing bottom part. The fluid to be purified flows thus perpendicularly to a symmetry axis of the filter element against the filter medium. The inflow cross section can also be referred to as outflow cross section.


The filter medium is preferably a filter bellows folded in a zigzag shape. The filter medium can be cylinder-shaped. The stabilization ring is in particular attached externally to the filter medium and extends in an annular shape circumferentially completely about the filter medium. In particular, the stabilization ring is attached to fold tips of folds of the filter medium. That the stabilization ring is arranged “within” the inflow cross section means presently that the stabilization ring, in a viewing direction from the fluid inlet onto the filter medium, is covered or overlapped by the inflow cross section. The inflow cross section can be circular in this context. However, the inflow cross section can have any other arbitrary geometry.


That the stabilization ring “at least in sections” is arranged within the inflow cross section can mean presently that the stabilization ring extending in an annular shape circumferentially about the filter medium, viewed in a circumferential direction, is covered only partially by the inflow cross section. Viewed along a longitudinal direction which is oriented from a first end disk of the filter element toward a second end disk of the filter element, the stabilization ring is preferably positioned completely within the inflow cross section.


In embodiments, the stabilization ring is arranged centrally in the inflow cross section. “Centrally” is to be understood presently along the aforementioned longitudinal direction. However, beginning at an exactly centering arrangement, for example, the stabilization ring can be positioned upwardly or downwardly displaced in relation to a center or symmetry axis of the fluid inlet by, for example, up to 15 mm, in particular by up to 10 mm.


The “operation” of the filter system is to be understood presently as an intended operation or use thereof in which the filter system filters the fluid by means of the filter element. That the fluid in operation of the filter system “directly” flows against the filter medium means presently in particular that the fluid, prior to it flowing against the filter medium, is not deflected or diverted. The fluid is thus guided without deflection or without diversion to the filter element, in particular to the filter medium. In particular, the fluid flows against the filter medium without deflection or without diversion.


In particular, “directly” can also mean that the fluid impacts perpendicularly on the filter medium or flows perpendicularly against it. “Perpendicular” is to be understood presently in particular as an angle of 90°±10°, preferably of 90°±5°, further preferred of 90°±3°, further preferred of 90°±1°, further preferred of precisely 90°. In particular, the terms “perpendicular” and “substantially perpendicular” can be interchanged at will. The fluid can thus impact substantially perpendicularly on the filter medium.


In embodiments, a symmetry axis of the fluid inlet extends through the stabilization ring. In particular, the fluid inlet is constructed with rotational symmetry in relation to the symmetry axis. The stabilization ring is in particular arranged such that the symmetry axis, viewed along the longitudinal direction, extend centrally through the stabilization ring.


In embodiments, the symmetry axis of the fluid inlet is arranged perpendicularly to a symmetry axis of the filter element. “Perpendicular” is to be understood presently as an angle of preferably 90°±10°, further preferred of 90°±5°, further preferred of 90°±3°, further preferred of 90°±1°, further preferred of precisely 90°. The filter element is preferably constructed with rotational symmetry in relation to its symmetry axis.


In embodiments, the filter element comprises a first end disk and a second end disk, wherein the filter medium is arranged between the first end disk and the second end disk, and wherein the stabilization ring is arranged between the first end disk and the second end disk, in particular centrally or off-center between the first end disk and the second end disk. Preferably, the first end disk and the second end disk are glued onto the filter medium or cast onto it. “Off-center” means presently that the stabilization ring is either positioned closer to the first end disk than to the second end disk or closer to the second end disk than to the first end disk.


In embodiments, precisely one stabilization ring is provided. As an alternative, also a plurality of stabilization rings can be provided, wherein at least one of the stabilization rings is arranged within the inflow cross section of the fluid inlet.


In embodiments, the stabilization ring is glued onto the filter element. In particular, the stabilization ring is glued onto the fold tips of the folds of the filter medium. By means of the stabilization ring, the fold tips can be held in position uniformly spaced apart from each other.


In embodiments, the stabilization ring comprises a strip, a string, and/or a hot melt. The stabilization ring, for example, is a strip glued onto the filter medium or a glued-on string. For example, the stabilization ring can be an adhesive bead or glue bead or the like which is extending circumferentially completely about the symmetry axis of the filter element. In particular, the stabilization ring can comprise hot melt-impregnated threads, for example, at least three such threads, or a hot melt-impregnated strip.


In embodiments, the filter element is circular cylindrical or oval in cross section. In case that the filter element is oval, it is preferably not constructed with rotational symmetry in relation to the symmetry axis. The filter element in principle can comprise an arbitrary geometry in regard to cross section.


In embodiments, the fluid flows in operation of the filter system perpendicularly against the filter medium. As mentioned before, the fluid in operation of the filter system can also flow substantially perpendicularly against the filter medium. In particular, the fluid flows in operation of the filter system perpendicularly to the symmetry axis of the filter element against the filter medium.


In embodiments, the fluid flows in operation of the filter system through the inflow cross section against the filter medium. The fluid enters thus the filter housing in particular through the inflow cross section.


In embodiments, the fluid flows in operation through the inflow cross section, viewed in relation to the longitudinal axis, radially into the filter housing and/or radially against the filter element or filter medium. For this purpose, preferably the fluid inlet is arranged radially at the filter housing. Also preferred, the fluid inlet, preferably the entire cross section of the fluid inlet, can be arranged axially in relation to the longitudinal direction of the filter element and/or filter housing between the axial ends or optionally between two end disks of the filter element.


Moreover, a filter element of such a filter system is proposed. The filter element, as mentioned before, is in particular an air filter element. The filter element comprises the first end disk and the second end disk between which the filter medium is arranged.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 shows a schematic plan view of an embodiment of a filter system.



FIG. 2 shows a further schematic plan view of the filter system according to FIG. 1.



FIG. 3 shows a schematic section view of the filter system according to the section line III-III of FIG. 1.



FIG. 4 shows a further schematic section view of the filter system according to the section line IV-IV of FIG. 2.



FIG. 5 shows a further schematic section view of the filter system according to the section line IV-IV of FIG. 2.



FIG. 6 shows a further schematic section view of the filter system according to the section line IV-IV of FIG. 2.



FIG. 7 shows a detail view VII according to FIG. 3.



FIG. 8 shows a detail view IIX according to FIG. 6.



FIG. 9 shows a schematic perspective view of an embodiment of a filter housing for the filter system according to FIG. 1.



FIG. 10 shows a schematic perspective view of an embodiment of a filter element for the filter system according to FIG. 1.



FIG. 11 shows a schematic side view of the filter element according to FIG. 10.





In the Figures, same or functionally the same elements, if nothing to the contrary is indicated, are provided with the same reference characters.


DESCRIPTION OF PREFERRED EMBODIMENTS


FIG. 1 shows a schematic plan view of an embodiment of a filter system 1. FIG. 2 shows a further schematic plan view of the filter system 1. FIG. 3 shows a schematic section view of the filter system 1 according to the section line III-Ill of FIG. 1. FIG. 4 shows a further schematic section view of the filter system 1 according to the section line IV-IV of FIG. 2. FIG. 5 shows a further schematic section view of the filter system 1 according to the section line IV-IV of FIG. 2. FIG. 6 shows a further schematic section view of the filter system 1 according to the section line IV-IV of FIG. 2. FIG. 7 shows the detail view VII according to FIG. 3. FIG. 8 shows the detail view IIX according to FIG. 6. FIG. 9 shows a schematic perspective view of an embodiment of a filter housing 2 for the filter system 1. FIG. 10 shows a schematic perspective view of an embodiment of a filter element 3 for the filter system 1. FIG. 11 shows a schematic side view of the filter element 3. In the following, reference is being had to FIGS. 1 through 11 at the same time.


The filter system 1 can also be referred to as filter assembly. The filter system 1 is used preferably as intake air filter for air compressors. Alternatively, the filter system 1 can however be used also as intake air filter for internal combustion engines, for example, in motor vehicles, trucks, construction vehicles, watercraft, rail vehicles, agricultural machines or vehicles, or in aircraft. The filter system 1 can also be used in immobile applications, for example, in the building technology. The filter element 3 is suitable in particular for filtering intake air of an air compressor. Preferably, the filter element 3 is an air filter element.


The filter element 3 is constructed with rotational symmetry in relation to a center or symmetry axis 4. The filter element 3 comprises a filter medium 5 which is cylinder-shaped. The filter medium 5 is constructed with rotational symmetry in relation to the symmetry axis 4. For example, the filter medium 5 can be of a closed annular shape and can be present in the form of a folded bellows folded in a star shape. The filter medium 5 is thus preferably folded.


The folded filter medium 5 can be provided with a stabilization ring 6 for stabilization thereof. The stabilization ring 6 can also be referred to as fixation coil. The stabilization ring 6 is, for example, a strip glued onto the filter medium 5 or a glued-on string. The stabilization ring 6 can be an adhesive bead or glue bead or the like, extending circumferentially completely around the symmetry axis 4 about the filter medium 5. In particular, the stabilization ring 6 can comprise a hot melt and/or hot melt-impregnated threads, for example, at least three such threads. The stabilization ring 6 serves for stabilizing the folds of the folded filter medium 5 and to thus keep their distance relative to each other identical. The stabilization ring 6, viewed along the longitudinal direction LR of the filter element 3, is positioned off-center at the filter medium 5. A central positioning would also be conceivable; in this case, a positioning of air inlet 29 and symmetry axis 30 at the same axial position in relation to the longitudinal direction LR would be preferred (in analogy to FIG. 7).


In this context, the longitudinal direction LR is oriented along the symmetry axis 4. In the orientation of FIG. 11, the longitudinal direction LR can be oriented from bottom to top. The longitudinal direction LR can however also be oriented in reverse. The stabilization ring 6 in this context is provided at the exterior at the filter medium 5. “Off-center” means presently that the stabilization ring 6 in relation to a first end face 7 and a second end face 8 of the folded filter medium 5 is not centrally arranged between the two end faces 7, 8 but, for example, closer to the first end face 7 than to the second end face 8. In particular, precisely one annular stabilization ring 6, extending circumferentially completely around the symmetry axis 4, is provided.


The filter medium 5 is, for example, a filter paper, a filter fabric, a laid filter or a filter nonwoven. In particular, the filter medium 5 can be produced by a spun-bond or melt-blown method or can comprise such a fiber layer applied onto a nonwoven or cellulose support. Furthermore, the filter medium 5 can also be felted or needled. The filter medium 5 can comprise natural fibers, such as cellulose or cotton, or synthetic fibers, for example, of polyester, polyvinyl sulfite or polytetrafluoroethylene. During processing, fibers of the filter medium 5 can be oriented in, at a slant to and/or transversely to or randomly in relation to a machine direction.


The filter element 3 comprises a first, in particular open, end disk 9 which is provided at the first end face 7 of the filter medium 5. Moreover, the filter element 3 comprises a second, in particular closed, end disk 10 which is provided at the second end face 8 of the filter medium 5. This means the filter medium 5 is positioned between the first end disk 9 and the second end disk 10. The end disks 9, 10 can be manufactured, for example, of a polyurethane material which is in particular cast in casting shells, preferably foamed. The end disks 9, 10 can also be cast onto the filter medium 5. The first end disk 9 is connected to the first end face 7. The second end disk 10 is connected to the second end face 8.


The first end disk 9 comprises a centrally arranged passage 11. The passage 11 can be an outflow opening of the filter element 3. The first end disk 9 comprises a plate-shaped base section 12 which is connected to the first end face 7 of the filter element 3. The passage 11 passes through the base section 12. The exterior of the base section 12 can be provided with a plurality of grooves or cutouts 13 which are distributed uniformly around the symmetry axis 4.


Facing away from the first end face 7 of the filter medium 5, a positioning and sealing section 14 of the first end disk 9 extending in an annular shape circumferentially around the symmetry axis 4 extends away from the base section 12. By means of the positioning and sealing section 14, the filter element 3 can be positioned in the filter housing 2 and sealed relative thereto, as will be explained in the following. The passage 11 passes also through the positioning and sealing section 14.


At the exterior, i.e., facing away from the passage 11, a plurality of positioning recesses 15 are provided at the positioning and sealing section 14 of which only one is provided with a reference character in FIGS. 10 and 11, respectively. The positioning recesses 15 are arranged distributed uniformly about the symmetry axis 4. For example, six such positioning recesses 15 are provided. The number of the positioning recesses 15 is however arbitrary. Beginning at an annular end surface 16 of the positioning and sealing section 14, the positioning recesses 15, viewed along the symmetry axis 4 or along the longitudinal direction LR, comprise a depth t15 (FIG. 8). The positioning recesses 15 extend, beginning at the end surface 16, in the direction toward the base section 12.


As also shown in FIG. 8, the first end disk 9 or the positioning and sealing section 14 at the inner side, i.e., facing the passage 11, comprises a cylindrical seal surface 17 which is constructed with rotational symmetry in relation to the symmetry axis 4 and extends circumferentially completely around it. The seal surface 17 is suitable for interacting with the filter housing 2 in order to thus seal the first end disk 9 in relation to the filter housing 2 fluid-tightly. In this context, the seal surface 17 can be radially compressed. “Radially” means in this context in a direction of a radial direction R which is perpendicularly oriented in relation to the symmetry axis 4 and is pointing away from it.


Beginning at the end surface 16, the seal surface 17 extends along the longitudinal direction LR by a depth t17 into the passage 11. An annular groove or seal groove 18 extending circumferentially in a ring shape about the symmetry axis 4 adjoins the seal surface 17. Beginning at the end surface 16, the seal groove 18 ends at a depth t18 along the longitudinal direction LR. In this context, the depth t18 is smaller than the depth t15. The depth t17 is smaller than the depth t15. Viewed along the longitudinal direction LR, a cylindrical surface 19 extending circumferentially around the symmetry axis 4 adjoins the seal groove 18. Viewed relative to the radial direction R, the seal surface 17 comprises a smaller diameter than the surface 19. The seal surface 17, seal groove 18, and the surface 19 form a seal interface or interface 20 of the filter element 3. The interface 20 can also be referred to as first interface or as filter element interface. The interface 20 is suitable for interacting with the filter housing 2. Beginning at the end surface 16 of the positioning and sealing section 14, the interface 20 comprises a depth t20. The interface 20 can comprise also the positioning recesses 15.


Now returning to FIG. 11, second end disk 10 comprises a plate-shaped base section 21 which is constructed with rotational symmetry in relation to the symmetry axis 4 and closes fluid-tightly the second end face 8 of the filter element 5. Positioning elements 22 facing away from the second end face 8, of which in FIG. 11 only one is provided with a reference character, extend away from the base section 21. The number of positioning elements 22 is arbitrary. For example, five such positioning elements 22 can be provided which are arranged uniformly distributed around the symmetry axis 4.


The function of the filter element 3 will be explained in the following with the aid of FIG. 3. Fluid L to be purified, for example, air, passes from a raw side RO of the filter element 3 through the filter medium 5 to a clean side RL of the filter element 3 surrounded by the filter medium 5. This means that fluid L flows through the filter medium 5 into an interior 23 of the filter element 3 surrounded by the filter medium 5. The purified fluid L flows out of the filter element 3 through the passage 11 of the first end disk 9 as filtered fluid L.


Now returning to the filter housing 2, the latter comprises a housing bottom part 24 and a housing top part 25. The housing top part 25 can also be referred to as housing cover. The housing top part 25 can be removed from the housing bottom part 24 for exchanging the filter element 3 and can be again mounted thereon. Between the housing bottom part 24 and the housing top part 25, a seal element, for example, in the form of an O-ring, can be provided. The housing top part 25 can comprise quick connect closures 26 of which in FIG. 1 only one is provided with a reference character. The number of quick connect closures 26 is arbitrary. For example, three such quick connect closures 26 are provided which are arranged uniformly distributed around the symmetry axis 4.


By means of the quick connect closures 26, the housing top part 25 can be connected detachably to the housing bottom part 24. For this purpose, engagement sections, for example, in the form of hooks or steps, can be provided at the housing bottom part 24, in which the quick connect closures 26 engage with form fit for connecting the housing top part 25 to the housing bottom part 24. A form fit connection is produced by mutual engagement with each other or engagement from behind of at least two connection partners, presently the quick connect closures 26 and the engagement sections. The housing top part 25 comprises furthermore engagement sections which can interact with the positioning elements 22 of the second end disk 10 of the filter element 3 in such a way that the positioning elements 22 engage with form fit the engagement sections of the housing top part 25. For example, the housing top part 25 is an injection-molded plastic part.


The housing bottom part 24 is embodied in a cup shape and comprises a cylindrical base section 27 which is constructed with rotational symmetry in relation to the symmetry axis 4. At the end face, the base section 27 is closed by means of a bottom section 28. The base section 27 and the bottom section 28 are constructed as one piece, in particular monolithic as one piece. “One piece” or “one part” means presently that the base section 27 and the bottom section 28 form a common component and are not assembled of different individual components. “Monolithic as one piece” means presently that the base section 27 and the bottom section 28 are manufactured throughout of the same material. For example, the housing bottom part 24 is an injection-molded plastic part.


The housing bottom part 24 comprises a fluid inlet 29 which is of a tubular configuration. The fluid inlet 29 is constructed with rotational symmetry in relation to a center or symmetry axis 30. The symmetry axis 30 is positioned perpendicularly to the symmetry axis 4. Through the fluid inlet 29, the fluid L to be purified can be supplied at the raw side to the filter element 3. Furthermore, the housing bottom part 24 comprises a fluid outlet 31 which is provided at the bottom section 28. The fluid outlet 31 is tubular and constructed with rotational symmetry in relation to the symmetry axis 4. Through the fluid outlet 31, the purified fluid L can be discharged from the filter element 3.


The fluid outlet 31 extends, beginning at the bottom section 28 of the housing bottom part 24, outwardly in the direction away from the filter element 3. Furthermore, as an extension of the fluid outlet 31, a tubular interface 33 (FIG. 8) extends into an interior 32 (FIGS. 3 to 6) of the housing bottom part and interacts with the interface 20 of the filter element 3 in order to seal the filter element 3 in relation to the housing bottom part 24. The interface 33 is of a tubular configuration and embodied with rotational symmetry in relation to the symmetry axis 4. The interface 33 can also be referred to as second interface or as filter housing interface.


At the inner side at the interface 33, this means facing away from the interface 20 of the filter element 3, a disturbance contour 34 is provided at the interface 33. The disturbance contour 34 is, for example, embodied as a plurality of grooves extending along the longitudinal direction LR. The disturbance contour 34 prevents that a filter element that does not belong to the filter system 1 can be mounted at the interface 33 which would radially inwardly seal relative to the interface 33.


The interface 33 extends, as mentioned before, from the bottom section 28 into the interior 32 of the housing bottom part 24. In this context, the interface 33 comprises a cylindrical seal surface 35 which is constructed with rotational symmetry in relation to the symmetry axis 4 and which interacts with the seal surface 17 of the filter element 3. In particular, the seal surfaces 17, 35, viewed in the radial direction R, are radially compressed with each other.


Viewed along the longitudinal direction LR, a nose or seal rib 36 extending circumferentially in an annular shape about the symmetry axis 4 adjoins the seal surface 35. The seal rib 36 is suitable to engage with form fit the seal groove 18 of the interface 20. Viewed in the longitudinal direction LR, a cylindrical centering surface 37 is provided behind the seal rib 36. The centering surface 37 is suitable to center or to guide the seal surface 17 of the filter element 3 upon installation thereof in the housing bottom part 24 in relation to the symmetry axis 4. Between the surface 19 and centering surface 37, a gap 38, in particular an air gap, is provided.


As illustrated in FIG. 9, at the bottom section 28 of the housing bottom part 24 disturbance geometries 39 are provided of which in FIG. 9 only one is provided with a reference character. For example, three or five such disturbance geometries 39 are provided which are arranged uniformly distributed around the symmetry axis 4. The number of disturbance geometries 39 is arbitrary. The disturbance geometries 39 are suitable to engage with form fit the positioning recesses 15 of the first end disk 9. The disturbance geometries 39 project, beginning at the bottom section 28, into the interior 32. The disturbance geometries 39 prevent furthermore the installation of a filter element, without positioning recesses 15 and not matching the filter system, into the housing bottom part 24.


Viewed from an end surface 40 (FIG. 8) of the bottom section 28 against which the end surface 16 rests, each disturbance geometry 39, viewed along the longitudinal direction LR, has a depth t39. In this context, the depth t39 is larger than the depth t18 and smaller than the depth t15. Each disturbance geometry 39 comprises an end surface 41 which is oriented parallel to the end surface 40 and spaced apart therefrom. The base section 12 of the first end disk 9 comprises an end surface 42. The end surfaces 41, 42 are positioned parallel to each other and spaced apart from each other.


In the housing bottom part 24, furthermore centering geometries 43 are integrally formed of which in FIGS. 2, 9 only one is provided with a reference character, respectively. For example, three or five such centering geometries 43 can be provided which are arranged uniformly distributed around the symmetry axis 4. Each centering geometry 43 comprises a top edge 44 which is inclined at a slant relative to the symmetry axis 4.


The installation of the filter element 3 in the filter housing 2 will be explained in the following with the aid of FIGS. 4 to 6 and 8. First, the filter element 3 is inserted into the housing bottom part 24 in an insertion direction E which is oriented along the symmetry axis 4. The insertion direction E is oriented in this context from the second end disk 10 in the direction of the first end disk 9. The longitudinal direction LR and the insertion direction E can be oppositely oriented. In this context, a pre-centering of the filter element 3 by means of the plate-shaped base section 12 of the first end disk 9 at the centering geometries 43 takes place. By means of the centering geometries 43, the filter element 3 is centered in relation to the symmetry axis 4 so that the end surface 16 of the positioning and sealing section 14 of the first end disk 9 contacts the end surfaces 41 of the disturbance geometries 39 (FIG. 5). This means that the interfaces 20, 33 are not yet in engagement with each other.


From the position illustrated in FIG. 5, the filter element 3 can now be rotated about the symmetry axis 4 until the disturbance geometries 39 are aligned with the positioning recesses 15 of the positioning and sealing section 14 so that the filter element 3 can be pushed farther into the housing bottom part 24 along the insertion direction E. Upon rotation of the filter element 3 about the symmetry axis 4, the seal surface 17 of the first end disk 9 is guided at the centering surface 37 of the interface 33 and is centered in relation to the symmetry axis 4. As soon the disturbance geometries 39 engage the positioning recesses 15, the positioning and sealing section 14 is elastically deformed such that the seal rib 36 engages with form fit the seal groove 18. At the same time, the seal surfaces 17, 35 are radially compressed against each other. The end surfaces 16, 40 rest against each other. The filter element 3 is mounted in the housing bottom part 24.


The filter system 1 comprises furthermore a muffler 45 (FIGS. 1 to 3 and 7) which is attached to the fluid inlet 29. The muffler 45 is preferably a one-part plastic component, in particular monolithic as one piece. The muffler 45 can be an injection-molded plastic part. The muffler 45 is constructed with rotational symmetry in relation to the symmetry axis 30. The muffler 45 comprises at the exterior a plurality of fluid guiding ribs 46 which extend parallel to the symmetry axis 30. The fluid guiding ribs 46 are provided at the exterior at a tubular base body 47 of the muffler 45. The fluid L to be purified is supplied to the filter element 3 through the muffler 45.


The base body 47 comprises a truncated cone-shaped inlet 48 as well as an also truncated cone-shaped outlet 49. The inlet 48 and outlet 49 are in fluid communication with each other. The inlet 48 and outlet 49 are arranged such that the truncated cone-shaped geometries are positioned such that between the inlet 48 and outlet 49 a cross section constriction 51 that is rounded by a rounded portion 50 is provided. The inlet 48 is facing away from the fluid inlet 29. The outlet 49 is facing the fluid inlet 29. The inlet 48 and outlet 49 together form thus an hourglass-shaped or trumpet-shaped geometry. The outlet 49 comprises an inflow cross section A of the fluid inlet. The filter medium 5 is provided with inflow via the inflow cross section A.


At the inlet 48, furthermore an inlet rounded portion 52 is provided which extends circumferentially completely around the symmetry axis 30. The inlet rounded portion 52 extends circumferentially completely around an inlet opening 53 of the base body 47. The base body 47 passes into a tubular fastening section 54. The fastening section 54 can comprise snap hooks 55 by means of which the muffler 45 is connected to the fluid inlet 29 by form fit. Between the fastening section 54 and base body 47, a rib 56 extending circumferentially completely around the symmetry axis 30 can be provided. The rib 56 in this context is arranged perpendicularly to the symmetry axis 30. The rib 56 is received in the fluid inlet 29. The fluid guiding ribs 46 are provided at an exterior side 57 (FIGS. 1 and 2) of the base body 47. The outlet 49 comprises an outlet opening 58. A diameter of the outlet opening 58 is smaller than a diameter of the inlet opening 53.


In operation of the filter system 1, the fluid L to be filtered is sucked in around the inlet rounded portion 52 laterally into the inlet opening 53 and thus into the inlet 48, as illustrated in FIG. 7 by means of the arrows 59, 60. The fluid L flows thus along the fluid guiding ribs 46 which supply the fluid to the inlet 48. Through the base body 47, the fluid L flows along an in particular first flow direction SR1. The flow direction SR1 is oriented from the inlet opening 53 in the direction of the filter element 3. The fluid guiding ribs 46 extend along or parallel to the flow direction SR1.


The fluid L flows at the exterior at the base body 47 along the fluid guiding ribs 46 in an in particular second flow direction SR2. The flow directions SR1, SR2 are oppositely oriented. The flow direction SR2 is oriented along the radial direction R. The flow direction SR1, on the other hand, is oriented opposite to the radial direction R. The fluid guiding ribs 46 extend also along the flow direction SR2.


Immediately upstream of the inlet 48, a region 61 is provided in which the fluid L substantially has no movement. This means that the fluid L to be filtered is substantially sucked in only along the fluid guiding ribs 46 in the direction of the inlet rounded portion 52 and around the latter into the inlet 48. The sucked-in fluid L impacts on the filter medium 5, wherein the stabilization ring 6 prevents a movement of folds of the folded filter medium 5. In this context, the stabilization ring 6, viewed along the longitudinal direction LR, is positioned centrally in the inflow cross section A of the fluid inlet 29.


In particular, the filter medium 5 is protected by means of the stabilization ring 6 from pulsations. In this way, a noise reduction is provided. The stabilization ring 6 in this context is centrally arranged in relation to the muffler 45. This means the symmetry axis 30 extends preferably centrally through the stabilization ring 6. The double cone shape of the inlet 48 and of the outlet 49 provides for noise reduction.


REFERENCE CHARACTERS






    • 1 filter system


    • 2 filter housing


    • 3 filter element


    • 4 symmetry axis


    • 5 filter medium


    • 6 stabilization ring


    • 7 end face


    • 8 end face


    • 9 end disk


    • 10 end disk


    • 11 passage


    • 12 base section


    • 13 cutout


    • 14 positioning and sealing section


    • 15 positioning recess


    • 16 end surface


    • 17 seal surface


    • 18 seal groove


    • 19 surface


    • 20 interface


    • 21 base section


    • 22 positioning element


    • 23 interior


    • 24 housing bottom part


    • 25 housing top part


    • 26 quick connect closure


    • 27 base section


    • 28 bottom section


    • 29 fluid inlet


    • 30 symmetry axis


    • 31 fluid outlet


    • 32 interior


    • 33 interface


    • 34 disturbance contour


    • 35 seal surface


    • 36 seal rib


    • 37 centering surface


    • 38 gap


    • 39 disturbance geometry


    • 40 end surface


    • 41 end surface


    • 42 end surface


    • 43 centering geometry


    • 44 top edge


    • 45 muffler


    • 46 fluid guiding ribs


    • 47 base body


    • 48 inlet


    • 49 outlet


    • 50 rounded portion


    • 51 cross section constriction


    • 52 inlet rounded portion


    • 53 inlet opening


    • 54 fastening section


    • 55 snap hook


    • 56 rib


    • 57 exterior side


    • 58 outlet opening


    • 59 arrow


    • 60 arrow


    • 61 region

    • A inflow cross section

    • E insertion direction

    • L fluid

    • LR longitudinal direction

    • R radial direction

    • RL clean side

    • RO raw side

    • SR1 flow direction

    • SR2 flow direction

    • t15 depth

    • t17 depth

    • t18 depth

    • t20 depth

    • t39 depth




Claims
  • 1. A filter system comprising: a filter housing comprising a fluid inlet for inflow of a fluid into the filter housing;a filter element removably received in the filter housing, the filter element comprising a folded filter medium and a stabilization ring attached to the filter medium and stabilizing the filter medium;wherein the stabilization ring is arranged on the filter medium such that the stabilization ring, at least in sections, is arranged within an inflow cross section of the fluid inlet;wherein the fluid directly flows against the filter medium in operation of the filter system.
  • 2. The filter system according to claim 1, wherein the stabilization ring is arranged centrally in the inflow cross section.
  • 3. The filter system according to claim 1, wherein a symmetry axis of the fluid inlet passes through the stabilization ring.
  • 4. The filter system according to claim 3, wherein the symmetry axis of the fluid inlet is arranged perpendicularly to a symmetry axis of the filter element.
  • 5. The filter system according to claim 1, wherein the filter element comprises a first end disk and a second end disk, wherein the filter medium is arranged between the first end disk and the second end disk, and wherein the stabilization ring is arranged centrally between the first end disk and the second end disk.
  • 6. The filter system according to claim 1, wherein the filter element comprises a first end disk and a second end disk, wherein the filter medium is arranged between the first end disk and the second end disk, and wherein the stabilization ring is arranged off-center between the first end disk and the second end disk.
  • 7. The filter system according to claim 1, wherein precisely one stabilization ring is provided.
  • 8. The filter system according to claim 1, wherein the stabilization ring is glued onto the filter medium.
  • 9. The filter system according to claim 8, wherein the stabilization ring comprises a strip, a string and/or a hot melt.
  • 10. The filter system according to claim 1, wherein the filter element has a circular cylindrical cross section or an oval cross section.
  • 11. The filter system according to claim 1, wherein the fluid flows perpendicularly against the filter medium in operation of the filter system.
  • 12. The filter system according to claim 1, wherein the fluid flows through the inflow cross section against the filter medium in operation of the filter system.
  • 13. A filter element of a filter system, the filter element comprising: a folded filter medium and a stabilization ring attached to the filter medium and stabilizing the filter medium;wherein the filter element is configured to be removably received in a filter housing of the filter system;wherein the stabilization ring is arranged on the filter medium such that the stabilization ring, at least in sections, is arranged within an inflow cross section of a fluid inlet of the filter housing when the filter element is received in the filter housing;wherein the filter element is configured such that a fluid directly flows against the filter medium in operation of the filter system.
  • 14. The filter element according to claim 13, further comprising a first end disk and a second end disk, wherein the filter medium is arranged between the first end disk and the second end disk, and wherein the stabilization ring is arranged centrally between the first end disk and the second end disk.
  • 15. The filter element according to claim 13, wherein the filter element comprises a first end disk and a second end disk, wherein the filter medium is arranged between the first end disk and the second end disk, and wherein the stabilization ring is arranged off-center between the first end disk and the second end disk.
  • 16. The filter element according to claim 13, wherein precisely one stabilization ring is provided.
  • 17. The filter element according to claim 13, wherein the stabilization ring is glued onto the filter medium.
  • 18. The filter element according to claim 17, wherein the stabilization ring comprises a strip, a string and/or a hot melt.
  • 19. The filter element according to claim 13, wherein the filter element has a circular cylindrical cross section or an oval cross section.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of international application No. PCT/EP2021/073268 having an international filing date of 23 Aug. 2021 and designating the United States, the international application claiming a priority date of 24 Aug. 2020 based on prior filed German patent application No. 10 2020 122025.1, the entire contents of the aforesaid international application and the aforesaid German patent application being incorporated herein by reference.

Continuations (1)
Number Date Country
Parent PCT/EP2021/073268 Aug 2021 US
Child 18174136 US