Filtered fluid dispensing system

Information

  • Patent Grant
  • 6368503
  • Patent Number
    6,368,503
  • Date Filed
    Friday, October 29, 1999
    25 years ago
  • Date Issued
    Tuesday, April 9, 2002
    22 years ago
Abstract
The present invention provides a filtered fluid dispensing system. The invention may replace the sprayer provided with the faucet assembly of a conventional sink and may, in certain embodiments, be adapted to selectively dispense filtered and unfiltered fluid.
Description




FIELD OF THE INVENTION




The present invention relates generally to a filtered fluid dispensing system, and more particularly to a filtration system employing a sprayer in which a filter media is housed for dispensing filtered fluid.




BACKGROUND OF THE INVENTION




Water intended for human consumption or for use in certain applications employing a sprayer in which a filter media is housed for dispensing is expected to be either free of harmful constituents or contain concentrations of such constituents that are below harmful levels. To provide water for use in homes and businesses, municipalities utilize industrial scale processes in an effort to eliminate or reduce harmful constituents present in water drawn from large, naturally occurring water sources. Potable water is also frequently obtained on a smaller scale from wells and springs and usually without any treatment prior to consumption.




Unfortunately, the cleanliness of a particular water supply is sometimes questionable. The consistency and efficiency of treatment by municipalities may vary due to numerous factors such as heavy rainfall, equipment failures, and usage levels. Depending upon the seriousness of a variation in treatment, a municipality may be forced to notify its users that further treatment of the water supplied, e.g. boiling, is required at the point of use before consumption or use is safe. Water obtained directly from a natural source may also become suspect depending upon environmental conditions near the source. For example, wells and springs can become contaminated due to rain water run-off washing a contaminant into the source.




In response, fluid filtration devices have been developed. Such devices range from those located at the point-of-use (e.g. the spigot of a kitchen sink, gravity-flow dispensers such as water pitchers, and low-pressure dispensers such as sports bottles) to the generally bulkier point-of-entry units hidden from view within the plumbing of a home or office.




While a particular application may require the availability of both filtered and unfiltered liquid, current devices may not allow the user to select between filtered and unfiltered flow. For example, existing point-of-entry units generally provide filtered fluid to all points-of-use within a dwelling or building regardless of whether filtered fluid is needed at each location. Existing point-of-use systems provide filtered fluid at specific locations, but may not allow selection between filtered fluid and unfiltered fluid. Some point-of-use systems are installed at the end-of-tap of the faucet assembly provided with a conventional sink. However, these systems tend to be bulky and consume space needed for using the sink. Current end-of-tap systems are offset to the side of the tap and may required a large housing to contain the filter media. In addition to consuming space, these units may not be aesthetically acceptable to consumers.




Accordingly, a need exists for liquid filtration devices suitable in size and scale for residential or office use. In addition, a system is also needed that allows the user to select between filtered fluid and unfiltered fluid. Even more desirably, there exists a need for a filtered fluid system that saves space when used with the faucet assembly of a conventional sink.




SUMMARY OF THE INVENTION




The present invention provides a system for dispensing filtered fluid at the point-of-use. In specific embodiments, the present invention provides a filtered fluid dispensing system that may be used to selectively dispense filtered fluid or unfiltered fluid. The system may include a flexible conduit connected to a dispenser housing equipped with a nozzle such that the filtered fluid dispensing system may by used as a sprayer when dispensing filtered or, in some embodiments, unfiltered fluid.




The filtered fluid dispensing system includes a dispenser housing with an unfiltered fluid inlet through which unfiltered fluid may enter the housing and a filtered fluid outlet through which filtered fluid may exit the housing. At least one valve is structured within the housing and is in fluid communication with the unfiltered fluid inlet and the filtered fluid outlet. At least one actuator, in mechanical communication with the valve, allows the flow of fluid through the dispenser housing to be externally controlled. A filter is also located within the dispenser housing so that the system may dispense filtered fluid through the filtered fluid outlet. Accordingly, upon using the actuator to activate the valve, unfiltered fluid may enter the dispenser housing through the unfiltered fluid inlet, pass through the filter contained within the dispenser housing, and exit the housing through the filtered fluid outlet.




The filtered fluid dispensing system of the present invention may also be connected to the water supply of a conventional kitchen sink, or may replace the sprayer provided with the faucet assembly of a conventional sink. The user is thereby provided with a system for dispensing filtered fluid with a sprayer for consumption, cleaning, and the like. In some embodiments, the filtered fluid dispensing system may allow the user to select between filtered fluid and unfiltered fluid, thereby providing the user with a choice depending upon the particular application. In addition, the dispenser housing of the present invention may be structured so that filtered water may be dispensed without requiring removal of the dispenser housing from the dispenser support on the sink. The valving of the dispenser housing may be configured to provide for a continuous on position to aid with filling large containers such as pots used with cooking.




For installations where the present invention is connected to the sprayer connection of a conventional sink, the filtered fluid dispensing system may include various features for ensuring that the existing water pressure is sufficient to properly operate the shuttle valve located in a conventional faucet assembly. By way of example only, the dispenser housing may be directly connected to the main unfiltered fluid supply so as to by-pass the shuttle valve. Alternatively, a separate valve may also be added to the fluid outlet of the conventional faucet assembly to direct fluid flow into the dispensing system. In still another alternative, a boosting mechanism may be provided that assists the shuttle valve to ensure its proper operation when the filtered fluid dispensing system is utilized. Provision may also be made for the near instantaneous switching from the flow of unfiltered fluid to filtered fluid from the dispensing system such that the shuttle valve continues to properly operate when the system is dispensing filtered fluid.




Additional features may also be incorporated into the present invention. By way of example only, the filtered fluid dispensing system may include an unfiltered fluid outlet through which unfiltered fluid may exit the dispenser housing. In accordance therewith, a valve may be structured to allow either filtered or unfiltered fluid to exit the dispenser housing. The valve may be activated by a single actuator structured to allow selective dispensing from the system, or may include a first and second actuator acting upon the valve for dispensing filtered and unfiltered fluid respectively from the dispenser housing.




In some embodiments, the filtered fluid dispensing system may include two valves, one each for the filtered fluid and unfiltered fluid. In this embodiment two actuators are provided, each one in mechanical communication with a valve, whereby the user may select either filtered or unfiltered fluid for dispensing from the dispenser housing.




In another embodiment, the filtered fluid dispensing system may include two valves, one each for the filtered fluid and unfiltered fluid. The valves are then connected to a single actuator structured to allow the present invention to dispense either filtered or unfiltered fluid from the dispenser housing. In still another embodiment, the present invention may include two actuators, each in mechanical communication with a single valve. The valve is structured to allow the dispensing of either filtered or unfiltered fluid depending upon which actuator the user activates.




Additional valves or valving mechanisms, additional actuators, and additional fluid outlets may also be utilized in various embodiments to allow selective dispensing of either filtered or unfiltered fluid from the housing.




The dispenser housing may be structured to allow the ready removal of the filter for replacement with a new filter. The filter media selection may depend on the volume of flow, the type of impurities, and the identity of the fluid being filtered. For water filtration, the filter media may include activated charcoal, a charge-modified material, or an ion-exchange resin, or zeolite-containing materials. These serve only as examples as other media are available or may be developed that can be used in conjunction with the present invention. The filter media may be granular, laminated, packed, extruded, or the like. Additionally, the dispenser housing may be structured to accept filters having a variety of physical shapes.




An indicator may be included to notify the user that the filter has reached the end of its useful life. By way of example only, the indicator may have an electronic sensor that notifies the user through a light bar or other visible means the status of the filter's remaining life. The sensor may measure filter life based upon the total volume of flow, number of uses, changes in the volume flow through the dispenser housing, and the like. Alternatively, the indicator may simply notify the user that the filter media is spent.




These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an embodiment of a filtered fluid dispensing system according to the present invention.





FIG. 2

is a partial cross-sectional side view of another embodiment of a filtered fluid dispensing system according to the present invention.





FIG. 3

is an exploded view of an embodiment of a dispenser housing support according to the present invention.





FIG. 4

side view of an embodiment of a dispenser housing support fitting according to the present invention.





FIG. 5

is a cross-sectional view of the embodiment of the dispenser housing support fitting depicted in

FIG. 4

, taken along line


5





5


.





FIG. 6

is a bottom view of the embodiment of the dispenser housing support fitting depicted in FIG.


4


.





FIG. 7

is a perspective, partially exploded view of an embodiment of the filtered fluid dispensing system.





FIG. 8

is an exploded view of the central portion of the filtered fluid dispensing system depicted in FIG.


7


.





FIG. 9

is a partial cross-sectional view of the central portion of the dispenser housing, the base of the dispenser housing, and the dispenser housing support.





FIG. 10

is an exploded view of an embodiment of the dispenser housing depicted in FIG.


2


.





FIG. 11

is a partial cross-sectional side view of the forward portion of the dispenser housing depicted in

FIG. 2

with the dispenser housing shown in the “off” position.





FIG. 12

is a partial cross-sectional side view of the forward portion of the dispenser housing depicted in

FIG. 2

with the dispenser housing shown in the “filtering dispensing” position.





FIG. 13

is a partial cross-sectional side view of the forward portion of the dispenser housing depicted in

FIG. 2

with the dispenser housing shown in the “non-filtering dispensing” position.





FIG. 14

is a perspective view of a portion of a faucet assembly employing a filtered fluid dispensing system according to the present invention.





FIG. 15

is a perspective view of a portion of a faucet assembly employing a filtered fluid dispensing system according to the present invention with portions in exploded form and portions in see-through form.











Repeat use of reference characters in the present specification and drawings is intended to represent same or analogous features of elements of the invention.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Reference now will be made in detail to the embodiments of the invention, one or more examples of which are set forth below. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment, can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention cover such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features and aspects of the present invention are disclosed in or are obvious from the following detailed description. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended as limiting the broader aspects of the present invention.




As used herein, the words “faucet assembly” mean a typical valve assembly installed in a conventional sink that generally includes a mixing base containing a cold water valve, a hot water valve, a spigot, a water sprayer connected to the mixing base of the faucet assembly by a flexible conduit, and a shuttle valve for directing the flow of water to the water sprayer when it is activated. An exemplary faucet assembly is depicted in

FIG. 15. A

faucet assembly could be used to dispense a fluid other than water. This definition and the present invention are not limited to water use only.





FIGS. 1 and 2

depict two exemplary embodiments of a filtered fluid dispensing system


10


. Referring to

FIGS. 1

,


2


,


9


, and


11


, the filtered fluid dispensing system


10


includes an unfiltered fluid inlet


11


, through which unfiltered fluid may be supplied into the dispenser housing


12


. The system includes a filtered fluid outlet


126


, through which filtered fluid may exit the dispenser housing


12


. The filtered fluid dispensing system


10


also includes a valve


110


within the dispenser housing


12


. The valve


110


being in fluid communication with the unfiltered fluid inlet


11


and the filtered fluid outlet


126


; and an actuator


50


in mechanical communication with the valve


110


such that the flow of fluid through the housing may be externally controlled. As shown in

FIG. 9

, a filter


62


is held within the dispenser housing


12


in fluid communication with the unfiltered fluid inlet


11


and the filtered fluid outlet


126


so that the filtered fluid dispensing system


10


may provide filtered fluid through the filtered fluid outlet


126


.




Referring to

FIGS. 1 and 2

, the dispenser housing


12


may be releasably mounted upon a surface


16


such as a kitchen sink or counter top using a dispenser support


14


, which is adapted to support the dispenser housing


12


. The dispenser support


14


may also be adapted to position the dispenser housing


12


over a sink whereby, if desired, a user may activate the actuator


50


of the dispenser housing


12


(for example, by pressing the actuator) to dispense fluid into the sink, or into a container positioned therein, without removing the dispenser housing


12


from the dispenser support


14


.




A flexible conduit


42


is connected to the unfiltered fluid inlet and provides unfiltered fluid to the dispenser housing


12


from an unfiltered fluid supply. In some embodiments, a first actuator


50


may be activated to cause the filtered fluid dispensing system


10


to dispense filtered fluid by moving said-first-actuator


50


towards a forward portion


22


of said dispenser housing


12


. As shown in

FIG. 1

, a second actuator


52


, mounted in or on housing


12


, may be activated by moving said second actuator


52


towards the forward portion


22


of said dispenser housing


12


to cause the filtered fluid dispensing system


10


to dispense unfiltered fluid.




The dispenser housing


12


includes, in certain embodiments, a base


18


, a central portion


20


, and the forward portion


22


. Each such portion of the dispenser housing


12


may be separable from the other portions or may be integrally formed with one or more of the other portions. For example, and as shown in the embodiments depicted in

FIGS. 7-10

, the central portion


20


may form part of the dispenser housing


12


and have an upper end


68


and a lower end


66


, the lower end


66


being adapted to engage the base


18


. A wide assortment of mechanisms may be utilized to attach the base


18


to the central portion


20


of the dispenser housing


12


such as, for example, snap fit, interlocking threads, bayonette mount, twist mount or fasteners. In the embodiments depicted in

FIGS. 8 and 9

, the base


18


snap-fits with the central portion


20


. The dispenser housing


12


may be formed into a variety of shapes and may be constructed from plastics, metal, and other materials suitable for contact with the particular fluid being dispensed.




In certain embodiments and as shown in

FIGS. 2 and 10

, a brace


130


may further be provided, the brace


130


having an upper end


132


and a lower end


134


, with the upper end


132


being attached to the forward portion


22


of the dispenser housing


12


, and with at least a portion of the central portion


20


being adjacent to the brace


130


. A ring


84


may also be provided to releasably engage the lower end


134


of the brace


130


to the central portion


20


.




While a variety of dispenser supports may be utilized in the present invention, the dispenser support


14


may be adapted to be easily placed over any one of a variety of conventional sprayer mountings commonly utilized with the faucet assembly of a conventional sink. An example of a conventional sprayer mounting


24


is depicted in

FIGS. 2 and 3

, the conventional sprayer mounting


24


including an upper annular portion which rests on the surface


16


and a hollow cylindrical portion which extends through an aperture in the surface


16


. In a conventional faucet assembly with a conventional sprayer, a flexible conduit


42


is connected to the end of the conventional sprayer. The flexible conduit


42


may have a fitting


44


attached to the flexible conduit


42


. The flexible conduit


42


with fitting


44


is passed through the hollow cylindrical portion of the standard sink sprayer mounting


24


. The flexible conduit


42


is connected to a source of unfiltered water on one end. On the other end, utilizing the fitting


44


, the flexible conduit


42


may be releasably attached to a conventional sink sprayer. The fitting


44


prevents fluid loss during operation.




As depicted in

FIGS. 1-6

, the dispenser support


14


of the present invention may be annular and may include a support fitting


26


and an annular collar


38


. The support fitting


26


may be variously configured to support the dispenser housing


12


. In the embodiment depicted in

FIGS. 1-5

, the support fitting


26


includes a support surface


34


upon which the dispenser housing


12


may be supported. The interior of the support fitting


26


may be angled, as shown in

FIG. 5

, to provide further support for the dispenser housing


12


. Additional support may be provided by other interlocking features disposed on the dispenser housing


12


and/or the support fitting


26


. For example, a detent may be formed in the dispenser housing


12


which engages a boss disposed on the support fitting


26


.




As best seen in

FIGS. 2-6

, the support fitting


26


may further include an external wall


28


and an interior wall


29


, the interior wall


29


forming an interior channel


30


. Although the support fitting


26


may be variously formed, in some embodiments the support fitting


26


is formed as a unitary piece and the interior wall


29


is contiguous with the exterior wall


28


as shown in

FIGS. 2

,


3


, and


5


. In some embodiments and as seen in

FIGS. 3-5

, the interior wall


29


is continuous proximate to the support surface


34


to provide sufficient rigidity to the support fitting


26


to support the dispenser housing


12


. Away from the support surface, the


15


; interior wall


29


forms at least one and, in particular embodiments, a plurality, of flexible lock fingers


32


.




As shown in

FIGS. 2 and 3

, lock fingers


32


and interior wall


29


are adapted to be positioned within the standard sprayer mounting


24


so that a user may disconnect the flexible conduit


42


from the conventional sink sprayer, thread the flexible conduit through the support fitting


26


, align the lock fingers


32


with the interior of the conventional sprayer mounting


24


, and then slide the support fitting


26


downward. When the lock fingers


32


, which flex inwardly during insertion into the standard sprayer mounting, flex outwardly, the ends of the lock fingers


32


extend beyond the end


25


of the conventional sprayer mounting


24


and the support fitting


26


is positioned over the conventional sprayer mounting


24


.




As shown in

FIGS. 1

,


2


, and


3


, an annular collar


38


may be placed over the exterior of the support fitting


26


after the support fitting


26


has been installed over the conventional sprayer mounting


24


. The annular collar


38


may be formed to assist in retaining the support fitting


26


in the desired position. A retention mechanism


36


may also be provided to retain the annular collar


38


in the proper position. In certain embodiments, as in the embodiments depicted in

FIGS. 3-6

, the retention mechanism


36


includes an external thread


35


positioned on the exterior surface of the support fitting


26


and a mating internal thread


37


positioned on the interior surface of the collar


38


.




As shown in the embodiments depicted in

FIGS. 1

,


2


,


3


, and


7


, the base


18


of the dispenser housing


12


may engage the flexible conduit


42


of the conventional sprayer discussed above. A variety of base


18


configurations are possible to enable the base


18


to engage the flexible conduit


42


of a conventional sprayer. For example and as depicted in

FIG. 3

, the flexible conduit fitting


44


may snap into the lower portion of the base


18


. In alternate embodiments and as shown in the embodiment depicted in

FIG. 7

, the base


18


may rotatably engage the flexible conduit fitting


44


. A washer


40


may be provided to seal this connection.




Although the base


18


of the dispenser housing


12


may be variously formed, the base


18


includes at least one unfiltered fluid inlet channel


60


, best shown in

FIGS. 8 and 9

. Each unfiltered fluid inlet channel


60


is in fluid communication with the unfiltered fluid inlet


11


and the flexible conduit


42


so that unfiltered fluid may flow from flexible conduit through the unfiltered fluid inlet


11


and into the unfiltered fluid inlet channel


60


in base


18


.




The central portion


20


of the dispenser housing


12


extends between base


18


and the forward portion


22


of the dispenser housing


12


. The exterior of the central portion


22


may be configured to be easily grasped by a user. In particular embodiments, a filter


62


may be disposed within the central portion


20


, although a filter


62


may be disposed in the other portions of the dispenser housing


12


. Regardless, the present invention houses at least a portion of the filter


62


within the dispenser housing


12


.




A wide variety of filters may be utilized in the present invention, such as, for example, block activated carbon, granular activated carbon, nonwoven materials, ion-exchange resins, charge-modified materials, zeolite containing materials, and combinations of such and similar materials. A laminate of materials or an extruded material may also be used. In certain embodiments, a block activated carbon filter is utilized. As shown in

FIGS. 8 and 9

, the filter


62


may be substantially cylindrical having a hollow center. A first end cap


75


and a second end cap


77


are sealingly attached to each end of the filter


62


so that fluid must pass from the exterior, through the filter material, and into the center of the filter


62


. The second end cap


77


is disposed proximate to the filtered fluid outlet port


70


and has an aperture formed therein so that fluid which has passed through the filter media may flow out of the filter


62


through the filtered fluid outlet port


70


. Block activated carbon filters such as depicted and described herein are commonly used in a variety of fluid filtration applications.




As shown in

FIG. 8

, the filter


62


may be retained within the dispenser housing


12


by a protruding member


48


on the base


18


. In such an embodiment, the filter


62


may be replaced by disengaging the base


18


from the central portion


20


, removing the filter


62


, placing a new filter


62


into the central portion


20


, and reattaching the base


18


to the lower end


66


of the central portion


20


.




As shown in the embodiments depicted in

FIGS. 1

,


2


,


8


,


9


, and


11


, the central portion


20


may include a filtered fluid outlet port


70


in fluid communication with the unfiltered fluid inlet channel


60


with the filter


62


being disposed between the filtered fluid outlet port


70


and the unfiltered fluid inlet channel


60


. Unfiltered fluid may flow from the flexible conduit


42


to the unfiltered fluid inlet


11


and into base


18


through unfiltered fluid inlet channel


60


. Unfiltered fluid may then pass through the filter


62


, become filtered fluid, and then exit the central portion


20


through the filtered fluid outlet port


70


. The filtered fluid outlet port is in fluid communication with the filtered fluid outlet


126


whereby filtered fluid may exit the dispenser housing


12


.




In certain embodiments and as shown in

FIG. 9

, a partition


74


may be formed within the interior of the central portion


20


. The partition


74


may be formed about the filter


62


, the partition


74


having a plurality of apertures


76


so that fluid entering the central portion


20


of the dispenser housing


12


may pass through the partition


74


and flow through the filter


62


.




As depicted in

FIGS. 9 and 11

, such embodiments may further include an unfiltered fluid outlet port


72


in fluid communication with the unfiltered fluid inlet channel


60


in the base


18


. Unfiltered fluid entering the central portion


20


of the dispenser housing


12


may pass through to the unfiltered fluid outlet port


72


and thereby by-pass filter


62


. The unfiltered fluid outlet port


72


is in fluid communication with the unfiltered fluid outlet


128


, whereby unfiltered fluid may exit the dispenser housing


12


. Accordingly, upon activating the valve mechanism to dispense unfiltered fluid, unfiltered fluid flows from the unfiltered fluid inlet


11


, through unfiltered fluid inlet channel


60


, enters the central portion


20


, flows outside the partition


74


but within the dispenser housing


12


, through unfiltered outlet port


72


, and then may exit the dispenser housing


12


through unfiltered fluid outlet


128


.




Referring again to

FIGS. 1

,


7


,


8


, and


9


, the dispenser housing


12


may further include a forward portion


22


which engages the upper end


68


of the central portion


20


. The forward portion


22


may be variously configured, but is adapted to dispense filtered fluid and/or unfiltered fluid from the central portion


20


of the dispenser housing


12


.




In some embodiments, an indicator is disposed at least partially within the forward portion


22


which indicates that the filter


62


should be replaced with a fresh filter. For example and as shown in the embodiments depicted in

FIGS. 7 and 10

, the cover


90


may include at least one aperture


92


formed therein. As shown in

FIG. 7

, three apertures


92


are utilized, and, in

FIG. 10

, two apertures are utilized.




The apertures


92


may be variously positioned on the dispenser housing


12


and with respect to each other.




The indicator disposed within the forward portion


22


includes a mechanism for generating light such as an electronic module


96


and a light pipe


94


which may be disposed beneath the apertures


92


so that light within the light pipe


94


is visible through the aperture


92


. The module


96


may generate a visual indication via the light pipe


94


when a particular period of time has elapsed, or a particular amount of fluid has passed through the filtered fluid outlet port


70


, or any of a number of measurements which may indicate that the filter


62


has reached the end of its useful life.




As shown in

FIGS. 1

,


7


, and


10


, the cover


90


may snap onto a body


98


forming part of the forward portion


22


of the dispenser housing


12


. Within the dispenser housing


12


is disposed any one of a variety of valving mechanisms. By way of example only, single or multiple valves may be activated by either single or multiple actuators to dispense filtered fluid only, or to allow selective dispensing of either filtered fluid or unfiltered fluid.




For example, as shown in

FIG. 7

, a valve may be utilized within the body


98


that includes a shuttle


86


which fits within an aperture


87


formed in the body


98


. A first actuator


50


is in mechanical communication, through a first button


88


, with the valve structured into the forward portion


22


of the dispenser housing


12


. Upon activating the first actuator


50


, filtered fluid may exit the dispenser housing


12


through the filtered fluid outlet


126


. A second actuator


52


may be attached to the bottom portion


104


of the forward portion


22


with a fastener


106


. The second actuator is in mechanical communication with the valve through a second button


100


. Upon activating the second actuator


52


, unfiltered fluid may be exit from the dispenser housing


12


through the unfiltered fluid outlet


128


.




In still another example, a single actuator


50


may be used in combination with any one of a variety of valving mechanisms to dispense either filtered or unfiltered fluid from the dispenser housing


12


. As depicted in

FIGS. 2

,


10


, and


11


-


13


, a single actuator and single valve assembly


80


may be provided In such an embodiment, the actuator


50


may include a forward portion


54


and a rearward portion


56


. The actuator


50


pivots about point


58


, shown in each of

FIGS. 11-13

. The pivot may be a pin


102


. The actuator


50


may further includes a boss


108


disposed on the interior of the actuator


50


for mechanical connection with the single valve.





FIG. 11

is a partial cross-sectional side view of the forward portion


22


of the filtered fluid dispensing system


10


depicted in

FIG. 2

; the dispensing system is shown in the “off” position.

FIG. 12

is a partial cross-sectional side view of the forward portion


22


of the dispenser depicted in

FIG. 2

, the dispenser shown in the “filtering dispensing” position.

FIG. 13

is a partial cross-sectional side view of the forward portion


22


of the dispenser depicted in

FIG. 2

, the dispenser shown in the “non-filtering dispensing” position.




As shown in

FIGS. 11-13

, a valve


110


is provided, which includes a valve housing


112


including a central bore


120


, a filtered fluid channel


114


, and an unfiltered fluid channel


116


. A shuttle


118


is slidably received within the central bore


120


of the valve housing


112


. As shown in

FIG. 12

, the shuttle


118


includes a forward sealing surface


122


.




An insert


124


may be disposed within the central bore


120


with at least a portion of the shuttle


118


being slidably received within the insert


124


. The insert


124


includes, in some embodiments, at least one filtered fluid outlet


126


, and at least one unfiltered fluid outlet


128


.





FIG. 11

depicts the dispenser in the “off” position. When a user desires to dispense filtered fluid from the dispenser housing


12


, the user depresses the forward portion


54


of the actuator


50


, as depicted in FIG.


12


. The actuator


50


pivots about pivot point


58


, moving the rearward portion


56


of the actuator


50


away from the dispenser housing


12


. Thus, the boss


108


is moved out of engagement with the shuttle


118


. The shuttle


118


is biased rearwardly so that, when the boss


108


is moved out of engagement with the shuttle


118


, the shuttle


118


moves rearward within the valve housing


112


. The forward sealing surface


122


of the shuttle


118


is moved away from and out of engagement with the portion of the insert


124


proximate to the rearmost opening of the filtered fluid dispensing channel


126


. Movement of the shuttle


118


thus creates a flow path for filtered fluid within the central bore


120


, permitting fluid to flow from the filtered fluid outlet port


70


, through the filtered fluid channel


114


, around the insert


118


and through the filtered fluid dispensing channel


126


. When the actuator


50


is activated to dispense filtered water, the unfiltered fluid outlet port


72


and the unfiltered fluid channel


116


are blocked by the insert


124


, thus preventing unfiltered fluid from flowing out of the dispenser housing


12


. When the user releases the actuator


50


, the actuator returns to the position depicted in

FIG. 11

, the boss


108


of the actuator


50


forcing the forward sealing surface


122


of the shuttle


118


back into engagement with the rearmost opening of the filtered fluid dispensing channel


126


, thus preventing the flow of filtered fluid from the dispenser housing


12


.




When the user desires to dispense unfiltered fluid from the dispenser housing


12


, the user depresses the rearward portion


56


of the actuator


50


, as shown in FIG.


13


. As the actuator


50


pivots about the pivot point


58


, the boss


108


is moved forward, thus moving the shuttle


118


forward. The movement of the shuttle


118


moves the insert


124


forward, permitting the alignment of the unfiltered fluid channel


116


with the unfiltered fluid dispensing channel


128


. Thus, unfiltered fluid is permitted to exit from the dispenser housing


12


.




When the actuator


50


is returned to the “off” position, the shuttle


118


and insert


124


, which is also biased rearwardly, return to their “off” positions, depicted in

FIG. 11

, thus stopping the flow of unfiltered fluid from exiting the dispenser housing


12


.




Additional valve and actuator combinations and mechanisms may be readily envisioned using the teachings provided by the present invention. By way of example only, the filtered fluid dispensing system may include a single valve activated by a single actuator that only provides for dispensing filtered fluid. Alternatively, the filtered fluid dispensing system may include a single valve in combination with two actuators that provides for the selective dispensing of either filtered fluid or unfiltered fluid.




Any of a variety of nozzles may be structured into fluid communication with the filtered fluid outlet


126


or unfiltered fluid outlet


128


. Accordingly, a variety of differently shaped streams of fluid may be released from the dispensing system


10


. In addition, the filtered fluid outlet


126


or unfiltered fluid outlet


128


may be configured each with a variety of nozzles from which the user may select depending upon the application. For example, a rotating dial with a selection of nozzles may be provided for each fluid outlet.




As discussed above, the filtered fluid dispensing system may be used in conjunction with the faucet assembly of a conventional sink to provide filtered water and, in certain embodiments, unfiltered water. For these applications, the user may simply replace the existing sprayer supplied with the faucet assembly.




Generally, the faucet assembly includes a shuttle valve within the assembly. When the user opens the valves of the faucet assembly, the shuttle valve directs the flow to the water outlet of the faucet or spigot. When the user activates the water sprayer, the shuttle valve automatically redirects the flow of water to the sprayer. Proper operation of the shuttle valve is dependent upon the water pressure and flow rate of the water supply.




Fluid filtration may introduce some degree of pressure drop in any given fluid stream being filtered regardless of whether it involves filtration with the present invention or any other currently available filter. As a result, the shuttle valve within the faucet assembly of a conventional sink may not function properly when an additional pressure drop is introduced into the water sprayer because the pressure of the existing water supply may not be sufficient. The present invention includes embodiments to circumvent this limitation of the conventional shuttle valve.





FIG. 14

depicts another embodiment of the present invention in which the dispenser housing


12


with filter


62


is used with the faucet assembly


200


of a conventional sink


210


. In this embodiment, the filtered fluid dispensing system is directly connected to the unfiltered fluid supply


45


by the flexible conduit


42


with a clamping connection so as to by-pass the shuttle valve located within the faucet assembly


200


. A valve


43


may be included that is self-tapping for ease of connection to the unfiltered fluid supply


45


. With this embodiment, unfiltered fluid may be supplied directly to the unfiltered fluid inlet of the dispenser housing


12


without flow through the shuttle valve.





FIG. 15

depicts another embodiment of the present invention in which the dispenser housing


12


is connected to the water sprayer connection provided with the faucet assembly


200


of a conventional sink


210


. In this embodiment, a boosting mechanism


220


is provided to assist the shuttle valve


230


into the desired operation when the filtered fluid dispensing system


10


is activated. Upon activating actuator


50


to a dispensing position, the boosting mechanism


220


acts upon the shuttle valve


230


to cause unfiltered fluid water flowing into the faucet assembly


200


to flow into the flexible conduit


42


and then into the unfiltered fluid inlet of the dispenser housing


12


. The boosting mechanism may consist of an aligning boss


222


and a booster spring


224


in mechanical communication with the aligning boss


222


. For installation, the user may simply remove cap


226


, insert the boosting mechanism


220


, and then replace the cap


226


.




In still another embodiment of the present invention, a valve may be located at the water outlet


240


of the faucet assembly


200


. By using this valve to prevent the flow of water from the water outlet


240


, the shuttle valve causes water flowing into the faucet assembly


200


to flow into the flexible conduit


42


and therefore into the dispenser housing


12


when the present invention is activated. The shuttle valve


230


is thereby directed into the desired position for dispensing fluid from dispensing system


10


.




While the invention has been described in detail with respect to specific embodiments thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing, may readily conceive of alterations to and variations of the embodiments disclosed herein. Such alterations and variations are believed to fall within the scope and spirit of the present invention and the appended claims.




Although preferred embodiments of the invention have been described using specific terms, devices, and methods, such description is for illustrative purposes only. The words used are words of description rather than of limitation. It is to be understood that changes and variations may be made by those of ordinary skill in the art without departing from the spirit or the scope of the present invention, which is set forth in the following claims. In addition, it should be understood that aspects of the various embodiments may be interchanged both in whole or in part. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred versions contained therein.



Claims
  • 1. A filtered fluid dispensing system, comprising:a dispenser housing capable of being easily grasped by a user and capable of being releasably mounted on a sink; an unfiltered fluid inlet through which unfiltered fluid may be supplied into the dispenser housing; a flexible conduit with a first end connected to the unfiltered fluid inlet and a second end for connecting to an unfiltered fluid supply for providing unfiltered fluid into the dispenser housing; a filtered fluid outlet through which filtered fluid may exit the dispenser housing; a valve within said dispenser housing, said valve being in fluid communication with the unfiltered fluid inlet and the filtered fluid outlet; a single actuator configured for activating both filtered and unfiltered fluid flow through said valve, said single actuator having a forward and a rearward portions in mechanical connection with the valve, whereby a flow of fluid through the dispenser housing is externally controlled by depressing one of the forward and rearward portions of said actuator to dispense filtered fluid flow, and depressing the other of said forward and rearward portions to dispense unfiltered fluid flow, and upon releasing of said portions of said single actuator, said single actuator moves to an off position wherein said valve is positioned to prevent both filtered and unfiltered fluid flow from exiting said dispenser housing; and a filter disposed within said dispenser housing, said filter being in fluid communication with the unfiltered fluid inlet so that the dispensing system may provide filtered fluid through the filtered fluid outlet.
  • 2. The filtered fluid dispensing system of claim 1, further comprising an unfiltered fluid outlet through which unfiltered fluid may exit the dispenser housing, and said valve being structured to allow selection of fluid flow through either the filtered fluid outlet or the unfiltered fluid outlet.
  • 3. The filtered fluid dispensing system of claim 1, further comprising a second valve, said second valve being in fluid communication with said flexible conduit and being connectable to said unfiltered fluid supply, whereby the second valve may control the flow of fluid into the flexible conduit.
  • 4. The filtered fluid dispensing system of claim 3, wherein said second valve is self-tapping for connection to the unfiltered fluid Supply.
  • 5. The filtered fluid dispensing system of claim 1, wherein the second end of the flexible conduit has a clamping structure adapted for mating with a water sprayer connection provided with a faucet assembly of a conventional sink.
  • 6. The filtered fluid dispensing system of claim 5, further comprising:a shuttle valve boosting mechanism; said boosting mechanism being adapted for fitting within a faucet assembly used with a conventional sink and having a shuttle valve; wherein upon activating the actuator in mechanical communication with the valve, the booster mechanism acts upon the shuttle valve to cause unfiltered water flowing into the faucet assembly to flow into the flexible conduit.
  • 7. The filtered fluid dispensing system of claim 6, wherein said booster mechanism comprisesan aligning boss; and a booster spring in mechanical communication with the aligning boss.
  • 8. The filtered fluid dispensing system of claim 1, further comprising an indicator for notifying the user when the filter has reached the end of its useful life.
  • 9. The filtered fluid dispensing system of claim 1, further comprising a nozzle in fluid communication with the filtered fluid outlet for producing a spray of filtered fluid.
  • 10. The filtered fluid dispensing system of claim 1, further comprising a dispenser support for releasably mounting the dispensing system to a surface.
  • 11. A filtered fluid dispensing system comprising:a dispenser housing; an unfiltered fluid inlet through which unfiltered fluid may be supplied into the dispenser housing; a flexible conduit with a first end connected to the unfiltered fluid inlet and a second end for connecting to an unfiltered fluid supply for providing unfiltered fluid into the dispenser housing; a filtered fluid outlet through which filtered fluid may exit the dispenser housing; an unfiltered fluid outlet through which unfiltered fluid may exit the dispenser housing; a valve within said dispenser housing, said valve being in fluid communication with the unfiltered fluid inlet, the filtered fluid outlet and the unfiltered fluid outlet, said valve constructed to allow selection of fluid flow through either the filtered fluid outlet or the unfiltered fluid outlet; a single actuator configured for activating both filtered and unfiltered fluid flow through said valve, said single actuator having a forward and a rearward portions in mechanical connection with the valve, whereby a flow of fluid through the dispenser housing is externally controlled by depressing one of the forward and rearward portions of said actuator to dispense filtered fluid flow, and depressing the other of said forward and rearward portions to dispense unfiltered fluid flow, and upon releasing said portions of said single actuator, said single actuator moves to an off position wherein said valve is positioned to prevent both filtered and unfiltered fluid flow from exiting said dispenser housing; and a filter disposed within said dispenser housing, said filter being in fluid communication with the unfiltered fluid inlet so that the dispensing system may provide filtered fluid through the filtered fluid outlet.
  • 12. The filtered fluid dispensing system of claim 11, wherein the second end of the flexible conduit has a clamping structure adapted for mating with a water sprayer connection provided with a faucet assembly of a conventional sink.
  • 13. The filtered fluid dispensing system of claim 12, further comprising:a shuttle valve boosting mechanism; said boosting mechanism being adapted for fitting within a faucet assembly used with a conventional sink and having a shuttle valve; wherein upon activating the actuator in mechanical communication with the valve the booster mechanism acts upon the shuttle valve to cause unfiltered water flowing into a faucet assembly to flow into the flexible conduit.
  • 14. The filtered fluid dispensing system of claim 13, wherein said booster mechanism comprisesan aligning boss; and, a booster spring in mechanical communication with the aligning boss.
  • 15. The filtered fluid dispensing system of claim 11, further comprising a second valve, said second valve being in fluid communication with said flexible conduit and being connectable to said unfiltered fluid supply, whereby the second valve may control the flow of fluid into the flexible conduit.
  • 16. The filtered fluid dispensing system of claim 15, wherein said second valve is self-tapping for connection to the unfiltered fluid supply.
  • 17. The filtered fluid dispensing system of claim 11, further comprising an indicator for notifying the user when the filter has reached the end of its useful life.
  • 18. The filtered fluid dispensing system of claim 11, further comprising a nozzle in fluid communication with the filtered fluid outlet for producing a spray of filtered fluid.
  • 19. The filtered fluid dispensing system of claim 11, further comprising a dispenser support for releasably mounting the dispensing system to-a-surface.
  • 20. A filtered fluid dispensing system comprising:a dispenser housing having a forward portion extending from a central portion; an unfiltered fluid inlet through which unfiltered fluid may be supplied into the dispenser housing; a flexible conduit with a first end connected to the unfiltered fluid inlet and a second end for connecting to an unfiltered fluid supply for providing unfiltered fluid into the dispenser housing; a filtered fluid outlet through which filtered fluid may exit the dispenser housing; an unfiltered fluid outlet through which unfiltered fluid may exit the dispenser housing; a single valve having a shuttle within said dispenser housing, said valve being in fluid communication with the unfiltered fluid inlet, the filtered fluid outlet and the unfiltered fluid outlet, said valve constructed to allow selection of fluid flow through either the filtered fluid outlet or the unfiltered fluid outlet; a first actuator in mechanical connection with the valve, said first actuator disposed on one side of said forward portion of said dispenser housing, whereby the flow of filtered fluid through the dispenser housing may be externally controlled by moving said first actuator towards said forward portion of said dispenser housing; a second actuator in mechanical connection with the valve, said second actuator disposed on a side of said forward portion of said dispenser housing generally opposite from said first actuator, whereby the flow of filtered fluid through the dispenser housing may be externally controlled by moving said second actuator towards said forward portion of said dispenser housing; and a filter disposed within said dispenser housing, said filter being in fluid communication with the unfiltered fluid inlet so that the dispensing system may provide filtered fluid through the filtered fluid outlet.
  • 21. The filtered fluid dispensing system of claim 20, further comprising a flexible conduit with a first end connected to the unfiltered fluid inlet and a second end for connecting to an unfiltered fluid supply for providing unfiltered fluid into the dispenser housing.
  • 22. The filtered fluid dispensing system of claim 21, further comprising a second valve, said second valve being in fluid communication with said flexible conduit and being connectable to said unfiltered fluid supply, whereby the second valve may control the flow of fluid into the flexible conduit.
  • 23. The filtered fluid dispensing system of claim 24, wherein said second valve is self-tapping for connection to the unfiltered fluid supply.
  • 24. The filtered fluid dispensing system of claim 20, further comprising a flexible conduit with a first end connected to the unfiltered fluid inlet and a second end adapted for mating with a water sprayer connection provided with a faucet assembly of a conventional sink.
  • 25. The filtered fluid dispensing system of claim 21, further comprising:a shuttle valve boosting mechanism; said boosting mechanism being adapted for fitting within a faucet assembly used with a conventional sink and having a shuttle valve; wherein upon activating either the first or the second actuator in mechanical communication with the valve the booster mechanism acts upon the shuttle valve to cause unfiltered water flowing into the faucet assembly to flow into the flexible conduit.
  • 26. The filtered fluid dispensing system of claim 22, wherein said booster mechanism comprisesan aligning boss; and a booster spring in mechanical communication with the aligning boss.
  • 27. The filtered fluid dispensing system of claim 20, further comprising an indicator for notifying the user when the filter has reached the end of its useful life.
  • 28. The filtered fluid dispensing system of claim 20, further comprising a nozzle in fluid communication with the filtered fluid outlet for producing a spray of filtered fluid.
  • 29. The filtered fluid dispensing system of claim 20, further comprising a dispenser support for releasably mounting the dispensing system to a surface.
Parent Case Info

The present invention is based on provisional patent application Ser. No. 60/141,485 filed Jun. 29, 1999, and priority is hereby claimed therefrom.

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