The present invention relates to a filtering apparatus and a filtering method.
A filter such as a metal screen, metal mesh, and metal perforated plate is excellent in running property, maintenance property, and durability compared with a filter made of cloth (fiber). The metal screen is used in a pressurized type filtering apparatus such as a screw press and a rotary pressurized type dewaterer. The pressurized type filtering apparatus has a long history and extremely simple structure, and the apparatus has the features such as low energy consumption, low noise, and low cost. Because the apparatus obtains excellent dewater performance when applied to a hardly-dewatered solid-liquid mixture having a low dry solid content, the apparatus is frequently used in a sewage sludge dewater field (for example see Patent Documents 1 and 2)
Patent Document 1: Japanese patent Publication Laid-Open No. 2001-212697
Patent Document 2: Japanese patent Publication Laid-Open No.
In the screw press including a cylindrical outer screen and a screw inserted into the outer screen, while a treated feed is transferred from an inlet port side toward an outlet port side at a low speed, the treated feed is continuously dewatered by a squeezing pressure generated by a fastening force of the screw. However, because a filtrate is squeezed only by the outer screen, a length of the outer screen is hardly shortened, and down sizing of the machine is hardly realized.
On the other hand, in the rotary pressurized type dewaterer, in order to improve a throughput of dewatering and filtering, it is necessary to increase a diameter of a disc or it is necessary to provide plural dewaterers. Accordingly, there is a problem in upsizing of the machine or cost increase.
In view of the foregoing, a problem of the invention is to provide a filtering apparatus and a filtering method, in which dewater performance is improved while downsizing of the apparatus is achieved.
The invention for solving the above problem is described as follows:
The invention as claimed in claim 1 is a filtering apparatus including: a cylindrical or conical inner screen and an outer screen which are concentrically disposed; and a spiral fixed wall provided in a filtering room between the inner screen and the outer screen, a treated feed being fed from one end side of the filtering room while a cake is discharged from the other end side of the filtering room, a filtrate being discharged to an outside through the inner screen and the outer screen. The filtering apparatus is characterized in that the inner screen and/or the outer screen are/is rotated about a shaft center, and the spiral fixed wall is not rotated.
The filtering and thickening are performed by two filter medias of the inner screen and outer screen, so that the downsizing of the machine can be achieved compared with the conventional screw press in which the filtering is performed only the outer screen. The inner screen and/or outer screen are/is rotated about the shaft center while the spiral fixed wall is not rotated. Therefore, while the treated feed fed in the filtering room is spirally moved in the apparatus along the fixed wall, the filtering and thickening are performed by the two filter medias of the inner and outer screens, and the squeezing and dewatering are performed. When compared with the screw press having the configuration in which not only the inner and outer screens but also the ribbon screw are rotational, the simplified structure, reduced production cost, and improved maintenance property can be achieved in the filtering apparatus according to the invention.
The invention as claimed in claim 2 is a filtering apparatus including: a cylindrical or conical inner screen and an outer screen which are concentrically disposed; and a spiral fixed wall provided in a filtering room between the inner screen and the outer screen, a treated feed being fed from one end side of the filtering room while a cake is discharged from the other end side of the filtering room, a filtrate being discharged to an outside through the inner screen and the outer screen. The filtering-apparatus is characterized in that the inner screen and/or the outer screen are/is rotated about a shaft center, the spiral fixed wall is not rotated, and the fixed wall is supported by a support material fixed to one end and/or the other end of the filtering room.
The fixed wall is supported by the support material fixed to one end and/or the other end of the filtering room. Therefore, because the improvement of the strength and maintenance of the shape are ensured in the fixed wall to which the stress is applied from the treated liquid or cake which is moved according to the transfer, the filtering work can stably be performed and the dewater performance can be enhanced.
The invention as claimed in claim 3 is the filtering apparatus according to claim 2, configured so that the support material is disposed so as to be brought close to or into contact with the inner screen and/or the outer screen, and that the support material scrapes out the cake adhering to the screens/screen.
The support material is disposed so as to be brought close to or into contact with the inner screen and/or the outer screen, and the support material scrapes out the cake adhering to the screens/screen. Therefore, it is not necessary to separately provide the scraper, and the number of components can be decreased to reduce the production cost.
The invention as claimed in claim 4 is a filtering apparatus including: a cylindrical or conical inner screen and an outer screen which are concentrically disposed; and a spiral fixed wall provided in a filtering room between the inner screen and the outer screen, a treated feed being fed from one end side of the filtering room while a cake is discharged from the other end side of the filtering room, a filtrate being discharged to an outside through the inner screen and the outer screen. The filtering apparatus is characterized in that the inner screen and/or the outer screen are/is rotated about a shaft center, the spiral fixed wall is not rotated, and the diameters of pores in the filter media of the inner screen and/or the outer screen are gradually decreased toward one end side from the other end side of the filtering room.
The diameters of pores in the filter media of the inner screen and/or the outer screen are gradually decreased toward one end side from the other end side of the filtering room. Therefore, the filtering and thickening are mainly performed on one end side of the filtering room where a large amount of treated liquid exists which has fluidity with low dry solid content, and the consolidating and dewatering are mainly performed on the other end side of the filtering room where a large amount of cake exists whose moisture content is decreased, improving the dewater performance and suspending solid recovery rate.
The invention as claimed in claim 5 is a filtering apparatus including: a cylindrical or conical inner screen and an outer screen which are concentrically disposed; and a spiral fixed wall provided in a filtering room between the inner screen and the outer screen, a treated feed being fed from one end side of the filtering room while a cake is discharged from the other end side of the filtering room, a filtrate being discharged to an outside through the inner screen and the outer screen. The filtering apparatus is characterized in that the inner screen and/or the outer screen are/is rotated about a shaft center, the spiral fixed wall is not rotated, and a back pressure plate which squeezes the cake is provided in a cake discharge formed on the other end side in the filtering room.
The invention as claimed in claim 6 is the filtering apparatus according to claim 4, configured so that the back pressure plate can adjust a cross section area of the cake discharge.
The back pressure plate which squeezes the cake is provided in the cake discharge formed on the other end side in the filtering room. Therefore, because the cake is squeezed in the different directions of the radial direction and the axial direction, the moisture content of the cake can effectively be achieved.
The back pressure plate can adjust the cross section area of the cake discharge. Accordingly, a squeezing force (discharge resistance) applied to the cake can be adjusted depending on the content of the cake or running state.
The invention as claimed in claim 7 is the filtering apparatus according to any one of claims 1 to 6, configured so that an inner edge and an outer edge on at least a treated feed inlet port side of the spiral fixed wall are brought close to or into contact with the inner screen and the outer screen, respectively.
Because the treated feed fed in the filtering room has fluidity with low dry solid content, the filtering and thickening are generated near the treated feed inlet port side by the inner and outer screens. Accordingly, in the neighborhood of the treated feed inlet port, the filtering and thickening by the solid/liquid separation action becomes the important function, the inner edge and outer edge located on at least the treated feed inlet port side of the spiral fixed wall are brought close to or into contact with the inner screen and outer screen respectively, so that the cake adhering to the filter media of the screen can be scraped out to maintain the filtering and thickening efficiency. The fed treated liquid can spirally be moved along the fixed wall.
The invention as claimed in claim 8 is the filtering apparatus according to any one of claims 1 to 7, configured such that the inner screen and the outer screen can be rotated with a difference in rotational speed between the inner screen and the outer screen.
The inner screen and the outer screen are rotated with the difference in rotational speed between the inner screen and the outer screen, which generates a shearing force in the cake moved in the filtering room. Due to such shearing force, for example, in the treated feed containing a raw sludge or a mixed raw sludge having rich fiber, dewatering efficiency can be improved. In the case where a large relative speed is generated between the inner and the outer screens, an effect of moving the cake near one filter media rotated faster (for example, the filter media of the inner screen) onto the side of the other filter media (for example, the filter media of the outer screen) is exerted to generate mixing action in cakes, so that a moisture content distribution can be unified in the filtering apparatus.
The invention as claimed in claim 9 is the filtering apparatus according to any one of claims 1 to 8, configured such that a pitch of the spiral fixed wall is shortened from the one end side toward the other end side.
The pitch of the spiral fixed wall is shortened from the one end side toward the other end side. As a consequence, the cake discharge duct is narrowed to enhance the squeezing effect, and unevenness (distribution) of the moisture content can be eliminated in the discharged cake.
The invention as claimed in claim 10 is a filtering method in which a filtering apparatus is used, the filtering apparatus including: a cylindrical or conical inner screen and an outer screen which are concentrically disposed; and a spiral fixed wall provided in a filtering room between the inner screen and the outer screen. The filtering method is characterized by including: rotating only the inner screen and/or the outer screen about a shaft center while the spiral fixed wall is not rotated; in this manipulation process, feeding a treated feed into the filtering room from one end side of the filtering room, filtering the treated feed through the inner screen and the outer screen, and discharging each filtrate to an outside; and discharging a cake from the other end side of the filtering room.
According to the invention, advantageously the dewater performance is improved while the downsizing of the apparatus is achieved.
Embodiments of the invention will be described below with reference to
As shown in
As shown in
Wedge wires are tensioned as the filter in a side face (outer circumferential surface) of the inner screen 1, and slits of the wedge wires are arranged along a rotating center. In the treated feed fed in the filtering room 4 formed between the inner screen 1 and the outer screen 2, the filtrate is, after solid/liquid separation, partly reserved on the bottom plate 7B located within the inner screen 1 and finally discharged from a filtrate discharge nozzle 12.
The outer screen 2 has a structure in which a circumferential upper end of the outer screen 2 is rotationally hung from the upper plate 7A of the casing 7 by a rail and e.g., rollers guided by the rail. Although not shown, a side face of the upper end is coupled through a pinion gear (not shown) and the like to an outer rotating shaft (not shown) to which the driving force is transmitted by second rotating means (not shown) such as a motor, thereby rotating the outer screen 2. Similarly to the inner screen 1, the wedge wires are tensioned as the filter in an inner circumferential surface of the outer screen 2. The slits of the wedge wires are arranged along a rotating center. In thus treated liquid fed in the filtering room 4, part of the filtrate after solid/liquid separation is reserved on the bottom plate 7B located between the casing 7 and the outer screen 2 and finally discharged from a filtrate discharge nozzle 13.
Even if the inner screen 1 and the outer screen 2 are rotated at the same angular speed (°/sec), a difference in circumferential speed (mm/sec) is generated by a difference in radius between the inner screen 1 and the outer screen 2. Therefore, a shearing force is generated in the cakes to improve the dewatering efficiency. For example, the shearing force is applied more effectively to the treated liquid containing the fiber-rich raw sludge or mixed raw sludge. For this reason, the inner screen 1 and the outer screen 2 are rotated while the difference in angular speed is slightly generated between the inner screen 1 and the outer screen 2, so that the dewatering efficiency can further be improved. In the case where the large relative speed is generated between the inner screen 1 and the outer screen 2, the effect of moving the cake near one filter media rotated faster (for example, the filter media of the inner screen 1) onto the side of the other filter media (for example, the filter media of the outer screen 2) is exerted to generate mixing action in the cakes. Consequently, a moisture content distribution can be unified in the filtering apparatus.
Thus, the shearing force is applied to the cakes by the difference in angular speed between the filter medias of the inner and outer screens land 2, and the dewatering efficiency is improved. Because the effect depends on the property of the target cake, desirably the difference in angular speed between the inner and outer screens 1 and 2 is set according to the property of the cake when the apparatus runs in the optimum state. For this reason, in the first embodiment, rotating means such as motors are separately provided in the inner and outer screens 1 and 2 in order to simply adjust the difference in angular speed.
On the other hand, depending on a property of a cake, the cake is fluidized when a shearing force is applied, whereby dewatering is not successfully performed. In such cases, preferably the inner and outer screens 1 and 2 are rotated at the same angular speed. For a cake in which dewater effect is exerted by a shearing force and a property of the cake is not substantially changed throughout a year, the inner and outer screens 1 and 2 may be rotated at the same angular speed. That is to say, for such target cake, the inner and outer screens 1 and 2 may be rotated at the same angular speed using a single motor.
It is not always necessary to rotate both the inner screen and the outer screen 2, but one of the inner screen 1 and the outer screen 2 may be rotated.
The filter used in the inner and outer screens 1 and 2 is not limited to the wedge wires, but a punched metal (not shown), metal mesh (not shown), filter cloth (not shown), and the like can be used as the filter. The wedge wires whose filter media has a high opening ratio may be disposed in a lower portion of the filtering room 4 in which the solid/liquid separation is mainly performed while the punched metal having a high contact area with the cakes (i.e., low opening ratio) is disposed in an upper portion of the filtering room 4 in which the squeezing and dewatering are mainly performed.
As shown in
The fixed wall 3 has a structure in which an inner edge and an outer edge are brought close to or contact with the filter medias of the inner screen 1 and outer screen 2. This structure can easily scrape out the cakes adhering to the filter medias of the inner and outer screens 1 and 2 to maintain the filtering and thickening efficiency and raise the treated liquid fed from the treated feed inlet ports 10 and 11 in a spiral manner along the fixed wall 3. Because the filtering and thickening are mainly performed by the solid/liquid separation action in the lower portion of the filtering room 4, i.e., in neighborhoods of the treated feed inlet ports 10 and 11, it is only necessary that, in the inner edge and outer edge of the fixed wall 3, at least the neighborhoods of the treated feed inlet ports 10 and 11 be brought close to or into contact with the inner and outer screens 1 and 2, respectively.
As shown in
Although a spiral pitch of the fixed wall 3 is unified in the whole of the filtering room 4, preferably the spiral pitch of the fixed wall 3 is shortened toward the upper plate 7A from the bottom plate 7B of the casing 7 as shown in
Although not shown, holes through which the cakes pass can be made in a part of the spiral fixed wall 3 to promote the stirring and mixing of the cakes. In the lower portion of the filtering room 4, i.e., in the neighborhoods of the treated feed inlet ports 10 and 11, the lower portion of the fixed wall 3 may be provided while separated from the bottom plate 7B of the casing 7 (the lower portion of the spiral fixed wall 3 may be cut). In this case, the fixed wall 3 can be fixed to the bottom plate 7B of the casing 7 while an arbitrary support rod (for example, a pillar shaped material such as a circular rod 18 shown in
As shown in
As described above, the scraper is made of the rubber or resin which can press the scraper against the filter media by an elastic force. In a modification, although not shown, a blade with a spring is attached to the front end of the scraper and the blade is movable in a radial direction of the inner screen 1 and outer screen 2 by the spring.
A relationship among the inner screen 1, the outer screen 2, and the fixed wall 3 will be described below. The treated liquid fed from the treated feed inlet ports 10 and 11 formed in the bottom plate 7B of the casing 7 are in a fluid state having a low dry solid content. In the lower portion of the filtering room 4, the filtering and thickening are generated through openings of the cylindrical filters in the inner screen 1 and outer screen 2. The lower portion of the filtering room 4 mainly has the function of performing the filtering and thickening by the solid/liquid separation action, and the thickened cakes are adhered to the filter media to decrease the filtering efficiency when the filtering and thickening progress to some extent. Therefore, in order to maintain the thickening efficiency, the scraper 16 is attached to the fixed wall 3, and scraping is frequently performed on the surfaces of the filters in the inner screen 1 and outer screen 2 to scrape out the cake adhered to the surfaces of the filters.
Because the cakes in which the fluidity is lost by the thickening action generate friction with the filters, the cakes are transferred in circumferential directions of the inner and outer screens 1 and 2 by the rotating screens. However, the spiral (ribbon screw-shaped) fixed wall 3 is disposed in the filtering room 4, and the cakes rotating along the inner and outer screens 1 and 2 interfere with the fixed wall 3, so that the cakes are moved in the axial direction while rotating about the shaft. The cakes are finally discharged from a cake discharge 14 formed in the upper portion of the filtering room 4 while filtered and thickened by this movement. As described after, a back pressure plate 15 is attached to the cake discharge 14 to suppress the discharge of the cake. Consequently, the cakes can be consolidated in the filtering room 4 to further decrease the moisture content because the discharge amount of the cakes is forcedly suppressed.
The filtering room 4 of the embodiment is formed in the ring shape having the same cross section area in the vertical direction. Preferably the lower portion of the filtering room 4 has a large-capacity filtering volume to secure the throughput while the difference in radius between the inner and outer screens 1 and 2 is narrowed to enhance the dewater efficiency in the upper portion of the filtering room 4. Specifically, as shown in
As shown in
The high-pressure washing water is sprayed to the inner and outer screens land 2 to perform the washing, and preferably alkaline chemical is sprayed as the washing water to perform the washing. Preferably, ultrasonic transmitters are provided at the filter medias of the inner and outer screens 1 and 2. Then, the screens are washed and vibrated to improve the washing power.
The arrangement of the inner and outer washing pipes 8 and 9 and washing nozzles 8A and 9A is not limited to the above mentioned arrangement. For example, the inner and outer washing pipes are installed in the filtering room 4, and a washing nozzle (not shown) is attached to the fixed wall 3 or the like to spray the washing water from an inside of the filtering room 4. The inner and outer washing pipes 8 and 9 may be placed at plural points.
As shown in
A filtering method in which the filtering apparatus of the present invention is used will be described below.
First, the treated feed is pressure fed to the treated feed inlet ports 10 and 11 with a pump, and the treated feed is fed into the filtering room 4. While thus treated liquid fed into the filtering room 4 is raised in the spiral manner along the fixed wall 3, two-media filtering is performed by the inner screen 1 and the outer screen 2. The inner screen 1 and the outer screen 2 are rotated by first and second rotating means (not shown) such as motors, respectively. At this point, the inner screen land the outer screen 2 are rotated in the same direction with the difference in rotating speed if needed. It is not always necessary to rotate both the inner screen 1 and the outer screen 2, but it is only necessary to rotate one of these screens.
While the treated liquid is raised along the fixed wall 3 by the pressure of pump pressure feed and the friction of the rotation, the solid/liquid separation is performed in the lower portion of the filtering room 4 formed between the inner screen 1 and the outer screen 2 so that the squeezing and dewater are performed in the upper portion of the filtering room 4. Finally, the dewatered cake is discharged from the cake discharge 14.
The cakes having the high moisture contents, after the solid/liquid separation, are raised in the upper portion of the filtering room 4, and the squeezing of the cakes is promoted by the rotation friction between the inner screen 1 and the outer screen 2 and the discharge resistance of the back pressure plate 15. As a result, the moisture contents of the cakes are decreased and the volumes of the cakes are reduced. Then, the cakes are discharged from the cake discharge 14.
In the first embodiment, the treated liquid is fed from one or two points. When the treated liquid is fed through the one or two treated feed inlet ports, a dry solid content distribution and a differential pressure of filtering distribution are generated in a treated liquid transfer direction in a duct, and filtering and thickening performance is possibly decreased at a place far away from the inlet port.
Additionally, a charging pressure higher than the differential pressure of filtering is required to ensure the fluidity in the duct depending on a viscosity of the treated feed, and the solids possibly flow out from the filter to decrease a recovery rate due to the application of the excessive pressure.
Therefore, in a second embodiment, the number of treated feed inlet ports is increased to improve the filtering and thickening performance and the suspending solid recovery rate.
As shown in
In this second embodiment, there are, but not limited to, the four treated feed inlet ports 10A, 10A, . . . and it is only necessary that the treated feed inlet ports 10A, 10A, . . . may be formed at plural points (preferably at least three points, more preferably at least four points).
A mode shown in
The treated feed inlet port 11A may be formed in not only the side face of the inner screen 1 but also a side face (not shown) of the outer screen 2, further the treated feed inlet ports 11A may be formed in the side faces of the inner screen 1 and outer screen 2, respectively.
As shown in
Because other configurations of the second embodiment are similar to those of the first embodiment, the detailed description is not repeated. Because the filtering method in which the filtering apparatus of the second embodiment is used is also similar to that of the first embodiment, the detailed description is not repeated.
Because the excessive stress is applied to the spiral fixed wall described in the first embodiment from the moving treated liquid or cake, the fixed wall needs the improvement of the strength and the maintenance of the shape.
In a third embodiment, the improvements of the strength and the maintenance of the shape are achieved to stably perform the filtering work.
As shown in F
During the transfer, the stress is applied to the fixed wall 3 from the moving treated liquid or cake. In the third embodiment, the support materials (rods) 19 are attached to a substantially central portion of the spiral fixed wall 3 as shown in
Instead of the arrangement mode of the support rods 19 shown in
In the arrangement mode of the support materials 20 shown in
In the arrangement mode of the support materials 20 shown in
The arrangement modes of the support materials 20 shown in
As to the attachment of the scraper 16 in the arrangement mode of the support materials 20 shown in
Although not shown, similarly to the first and second embodiments, the stirring and mixing of the cake can be promoted by making the holes through which the cakes can pass in part of the spiral fixed wall 3. In the lower portion of the filtering room 4, i.e., in the neighborhoods of the treated feed inlet ports 10 and 11, the lower portion of the fixed wall 3 may be provided while separated from the bottom plate 7B of the casing 7 (the lower portion of the spiral fixed wall 3 may be cut). In this case, the fixed wall 3 is fixed to the bottom plate 7B of the casing 7 while the support rod 19 is interposed therebetween.
Because other configurations of the third embodiment are similar to those of the first and second embodiments, the detailed description is not repeated. Because the filtering method in which the filtering apparatus of the third embodiment is used is also similar to that of the first and second embodiments, the detailed description is not repeated.
For the filters described in the first embodiment, it is further required to improve the filtering and thickening performance, the consolidation and dewater performance, and the suspending solid recovery rate. Also demanded is the improvement of the transfer property of the cake whose moisture content is decreased.
Therefore, in a fourth embodiment, the improvement of the transfer property of the cake is achieved while achieving the improvements of the filtering and thickening performance, the consolidation and dewater performance, and the suspending solid recovery rate.
As described in the first embodiment, the filter used in the inner screen 1 or outer screen 2 is not limited to the wedge wires, but a punched metal (not shown), a metal mesh (not shown), filter cloth (not shown), and the like can be used as the filter. Examples of available punched metal include a slit grill, a diagonal screen, a luster metal, a round hole, a slit herringbone square hole used for the dewater, separation, thickening, and classification of the solids.
Although not shown, a punched metal used as a filter of the inner screen 1 and/or outer screen 2 is used as follows. The punched metal whose pores have the larger diameters (opening) is used in the lower portion of the filtering room 4 where the large amount of treated liquid exists which has fluidity with low dry solid content, because the filtering and thickening are mainly performed in the lower portion of the filtering room 4. On the other hand, the punched metal whose pores have the smaller diameters is used in the upper portion of the filtering room 4 where the large amount of cake exists whose moisture content is decreased, because the consolidation and dewater are mainly performed. Therefore, the diameters of the pores are gradually decreased toward the upper portion from the lower portion of the filtering room 4 as a whole. In this connection, when the diameters of the pores are decreased in the upper portion of the filtering room 4, the high pressure is generated on the cake discharge side. For this reason, the cakes hardly flow out from the filter to improve the suspending solid recovery rate (%).
In a modification of the fourth embodiment, the pores having the same diameter are made in the lower and upper portions of the filtering room 4 while an opening ratio is gradually decreased toward the upper portion from the lower portion of the filtering room 4.
The aforementioned configuration is used for the punched metal. However, not being limited to this, such configuration also can be used for the opening in wedge wires or the like.
Although not shown, a filter to which hi-friction surface-treatment is performed can be used as the filter of the inner screen 1 and/or outer screen 2. The cake and the treated liquid are transferred in the circumferential directions of the inner and outer screens 1 and 2 by the friction of the rotating screens, and the cake and the treated liquid interfere with the fixed wall 3. Therefore, the cake and the treated liquid are moved toward the axial direction while rotated about the shaft, and finally the cake is discharged from the cake discharge 14. Accordingly, the transfer property of the cake and the treated liquid can be improved by performing the hi-friction surface-treatment to the filter. The hi-friction surface-treatment shall mean that a material having high frictional resistance (friction coefficient) is used, working such as irregular surface treatment is performed to obtain the high frictional resistance, or a material subjected to such working is attached to the surface of the filter. The punched metal obtained by forming the irregularity in the surface of the diagonal screen or slit grid can be considered as the hi-friction surface-treatment. A contact area with the cake or treated liquid is increased by the irregularity of the surface, and the filter has the large frictional resistance, which improves the transfer property of the cake and treated liquid.
Particularly, the filter subjected to at least the hi-friction surface-treatment is used in the upper portion of the filtering room 4 where the large amount of cake exists whose moisture content is decreased, whereby the frictional force with the filter is increased so that the cake and treated solution are transferred easily. Additionally, the stirring efficiency can be improved when such filter is used in the lower portion of the filtering room 4 where the large amount of treated liquid exists which has fluidity with low dry solid content.
A mode can also be considered in which a support part 24 to transfer is attached to the inner screen 1 to assist the transfer property of the cake or treated liquid as shown in
A mode can also be considered in which a rod-shape support part 25 to transfer is attached to the outer screen 2 as shown in
The support parts 25 to transfer may be provided at plural points. Although not shown, the ring-shaped member 26 regulating the support part 25 to transfer may be attached to the inside of the inner screen 1 while the support part 25 to transfer is attached to the inner screen 1.
In the mode shown in
Because other configurations of the fourth embodiment are similar to those of the first to third embodiments, the detailed description is not repeated. Because the filtering method in which the filtering apparatus of the fourth embodiment is used is also similar to that of the first to third embodiments, the detailed description is not repeated.
In the first embodiment, there is a room for the improvement of the consolidation of the cake or the decrease in moisture content at the cake discharge. Therefore, in a fifth embodiment, the cake is consolidated to promote dewatering, and adjustment of the consolidation degree is achieved.
As shown in
As shown in
In the dewater of the cake in the filtering room 4, by the rotations of the inner screen 1 and outer screen 2, the squeezing force is applied to the cake while the cake revolves around along the spiral (ribbon screw-shaped) fixed wall 3. Additionally, because the cake near the cake discharge 14 is squeezed also in the axial direction by the back pressure plates 15, 15, . . . the cake is squeezed in different directions of the radial direction and the axial direction in the uppermost portion of the filtering room 4. Therefore, the moisture content of the cake can effectively be decreased.
The cake taken out from the cake discharge 14 is discharged from the end portion of the upper plate 7A of the casing 7 while revolving around by the inertia force (push-out) generated by the rotation of the inner screen 1 or outer screen 2. Then, the cake is delivered to a machine to transfer dewatered cake (not shown) for the next treatment process.
As shown in
The hub 36 is provided concentric with the inner cylinder rotating shaft 5, and the hub 36 can manually be moved or hub 36 can be moved by a driving source (not shown) such as a motor. In the case where the hub 36 is moved by the driving source, the opening and closing of the movable back pressure plate can automatically be controlled on the basis of the running state. The first rotating means or second rotating means for rotating the inner screen 1 or outer screen 2 may be used as the driving source, or another driving source may be used.
It is not always necessary to provide the fixed back pressure plate 15A. When the plate 15A is not provided, the upper plate 7A of the casing 7 may be extended.
Thus, the back pressure plate is configured to be able to adjust the cross section area in the cake moving space of the cake discharge, which allows the squeezing force (discharge resistance) applied to the cake and the discharge amount to be adjusted depending on, for example, content of the cake or running state. In addition to the above embodiment, any configuration in which the cross section area of the cake discharge is adjusted may be used.
Various means can be considered as the method for transferring the cake taken out from the cake discharge 14 to the outside of the casing 7. For example, as shown in
The cake discharge 14 and a machine to transfer the dewatered cake may directly be connected by an enclosed duct (not shown). In this case, because the complete enclosure is achieved, odor can be suppressed and a sealing structure can be simplified.
A screw conveyer (not shown) is attached to the cake discharge 14, and the cake can be forcedly discharged by the screw conveyer. In this case, because the complete discharge can be achieved, the cleaning is easily performed and the problems such as corrosion caused by the residual cake can be reduced.
A scraping blade (not shown) is placed near the cake discharge 14 and the cake may be transferred to the end of the upper plate 7A of the casing 7 by a propulsion force. The first rotating means or second rotating means for rotating the inner screen 1 or outer screen 2 may be used as the driving source for driving the blade, or another driving source may be used.
In the case where the shaft center of the apparatus is transversely disposed to transversely situate the whole of the apparatus, means for transferring the cake to the outside of the casing 7 can appropriately be selected.
Because other configurations of the fifth embodiment are similar to those of the first to fourth embodiments, the detailed description is not repeated.
In the fifth embodiment, the cake taken out from the cake discharge 14 is discharged from the end portion of the upper plate 7A of the casing 7 while the cake is revolving around by the inertia force (push-out) generated by the rotation of the inner screen 1 or outer screen 2, or the cake is finally discharged from the filtering apparatus using various means for transferring the cake to the outside of the casing 7 (for example, inclined surface 7C formed downward in the casing 7). Because others of the fifth embodiment are similar to those of the first to fourth embodiments, the detailed description is not repeated.
1 inner screen
1A upper plate
2 outer screen
3 fixed wall
3C notch
4 filtering room
5 inner cylinder rotating shaft
7 casing
7A upper plate
7B bottom plate
7C inclined surface
8 inner washing pipe
9 outer washing pipe
10 treated feed inlet port
10A treated feed inlet port
11 treated feed inlet port
11A treated feed inlet port
12 filtrate discharge nozzle
13 filtrate discharge nozzle
14 cake discharge
15 back pressure plate
15A fixed back pressure plate
15B movable back pressure plate
16 scraper
17 store space
18 rod
19 support rod
20 support material
24 support part to transfer
25 support part to transfer
26 ring-shaped member
36 hub
37 arm
Number | Date | Country | Kind |
---|---|---|---|
2005-176901 | Jun 2005 | JP | national |
2005-297390 | Oct 2005 | JP | national |
2005-297391 | Oct 2005 | JP | national |
2005-297394 | Oct 2005 | JP | national |
2006-001792 | Jan 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/311062 | 6/2/2006 | WO | 00 | 4/21/2008 |