1. Field of the Invention
The present invention relates to a filtering apparatus that purifies a liquid having, e.g., shavings or particles mixed therein.
2. Description of the Related Art
In machine tools and the like that perform mechanical processing such as cutting or grinding, a coolant (a cutting fluid) is used to cool a workpiece or a tool. However, shavings (chips), particles, and the like enter the coolant used for the mechanical processing and become mixed therewith. In the field that requires weight saving or corrosion resistance in particular, a material such as aluminum or magnesium is used, and hence the shavings tend to diversify. To purify and reuse such a coolant, various filtering apparatuses have been conventionally suggested.
For example, each of the filtering apparatuses disclosed in the following Patent Literatures 1 and 2 comprises a filter tank, a scraper conveyer for carrying out sludge, a mesh drum that functions as a filter, and other parts. Further, to avoid clogging of the mesh drum, a cleaning liquid jet nozzle is arranged in the mesh drum. A cleaning liquid is jetted from the inner side of the mesh drum toward the mesh drum. That is, a backwashing mesh drum is used.
Patent Literature 1: Japanese Patent No. 2904334
Patent Literature 2: Japanese Patent No. 3389126
The backwashing mesh drum is effective for avoiding clogging. However, since a cleaning liquid jet mechanism configured to jet the cleaning liquid is required, an equipment become big, and a cost also increases. Furthermore, with rotation of the mesh drum, a pressure of the cleaning liquid jetted from the cleaning liquid jet nozzle is repeatedly applied to the mesh drum. Each time, the mesh drum is deformed. Therefore, the mesh drum undergoes fatigue breaking in a short period of time, and it must be replaced with a new mesh drum. Therefore, there is a problem that the mesh drum has a short life duration. Moreover, the broken mesh drum must be processed as industrial waste, and there is also a problem that a cost for the processing is high.
Additionally, the conventional filtering apparatus using a filter cannot smoothly discharge the floating sludge generated due the diversity of shavings, tangled lengthy shavings, and the like. Therefore, there is a limit in filtering accuracy that can be realized by one filtering apparatus. To acquire a high filtering accuracy, a secondary processing apparatus is additionally required besides the filtering apparatus, which raises the problem of increasing the overall size of the filtering equipment.
Therefore, it is an object of the present invention to provide a filtering apparatus that has a high filtering accuracy and in which clogging hardly occurs.
A filtering apparatus according to the present invention comprises a filter tank, a sludge discharge portion, a conveyer, a primary filter, a first filter tank portion, a second filter tank portion, a cylindrical secondary filter, and a mechanism that rotates the secondary filter. The filter tank accommodates a liquid to be filtered (e.g., a coolant). The sludge discharge portion is provided at a position higher than a liquid level of the liquid in the filter tank. The conveyer has a scraper that moves from a bottom portion of the filter tank to get across the sludge discharge portion. The primary filter is arranged in the filter tank along a moving direction of the conveyer. This primary filter has a primary circulation hole through which the liquid passes. The first filter tank portion is formed between the bottom portion of the filter tank and the primary filter. The second filter tank portion is formed on an upper side of the primary filter. The secondary filter is rotatably arranged in the second filter tank portion. This secondary filter has a secondary circulation hole through which the liquid passes.
In an embodiment according to the present invention, a flow path cross-sectional area of the secondary circulation hole (e.g., a hole diameter of the secondary circulation hole) is smaller than a flow path cross-sectional area of the primary circulation hole (e.g., a hole diameter of the primary circulation hole). Further, in a preferred embodiment according to the present invention, the scraper of the conveyer comprises a first portion that faces the bottom portion of the filter tank and moves along the bottom portion on a lower portion of the conveyer and a second portion that faces an upper surface of the primary filter and moves along the upper surface on an upper portion of the conveyer.
The filter tank preferably comprises a guide member that guides a chain in the lower portion of the conveyer. This guide member guides the chain so that the second portion of the scraper can move along a lower surface of the primary filter. An example of a mechanism that rotates the secondary filter has a sprocket that meshes with the chain of the conveyer from above. When the sprocket is driven to rotate with the movement of the conveyer, the secondary filter rotates.
The filtering apparatus according to the present invention can perform filtration with a high accuracy by using both the primary filter and the secondary filter. Further, since the primary filter can be cleaned by the sludge discharging conveyer, clogging hardly occurs. According to the present invention, the equipment for secondary processing (a secondary clean tank, a filter, a supply pump, and others) is no longer necessary. Therefore, a compact filtering apparatus with high filtering performance can be provided. Furthermore, the secondary filter can be arranged above the conveyer. Therefore, an operation such as maintenance of the secondary filter can be carried out without removing the chain of the conveyer.
Moreover, the filtering apparatus according to the present invention has a simple configuration since it does not require such a cleaning liquid jet mechanism as that provided in a conventional filtering apparatus comprising a backwashing mesh drum. Additionally, as compared with the conventional backwashing mesh drum, the secondary filter has high durability and a long life duration, thus generation of industrial waste can be suppressed.
A filtering apparatus according to an embodiment of the present invention will now be described hereinafter with reference to
In the liquid Q1 is mixed, e.g., an aluminum alloy generated during cutting or the like, shavings of a magnesium alloy or shavings of an iron-based metal, non-metallic fine particles of carbon, and others according to the material being processed.
The liquid Q1 containing shavings or fine particles is supplied to a filtering apparatus 10 from the machine tool 1 through a flow path 2. This liquid Q1 is subjected to primary filtration to produce a liquid Q2 by the filtering apparatus 10. Further, this liquid Q2 is subjected to secondary filtration to produce a clean liquid C. The purified clean liquid C is pumped up by a pump 3 and then again supplied to the machine tool 1 through a supply flow path 4.
Particulars of the filtering apparatus 10 will now be described hereinafter.
As shown in
A sludge scraping portion 15 is formed at an end of the filter tank 11. The sludge scraping portion 15 obliquely extends through a liquid level Q3 in the filter tank 11 and leads to the outside of the filter tank 11. A sludge discharge portion 16 is formed at an upper end of the sludge scraping portion 15. The sludge discharge portion 16 is provided at a position higher than the liquid level Q3 in the filter tank 11. A drive mechanism 17 using a motor as a drive source is provided near the sludge discharge portion 16.
The conveyer 13 is arranged to reach the sludge scraping portion 15 and the sludge discharge portion 16 from a bottom portion 11a of the filter tank 11. This conveyer 13 has a chain 20 (shown in
As shown in
The upper portion 13b of the conveyer 13 includes a falling portion 13c, a traversing portion 13d, a rising portion 13e, and others. The falling portion 13c moves obliquely downward along the sludge scraping portion 15. The traversing portion 13d moves in the substantially horizontal direction along the bottom portion 11e of the filter tank 11. The rising portion 13e moves obliquely upward toward the liquid level Q3. Respective chain guides 31a, 31b, 31c, and 31d are provided at positions where the moving direction of the conveyer 13 varies.
The scrapers 21 are disposed in the longitudinal direction of the chain 20 at predetermined intervals. As shown in
The first portion 21a of each scraper 21 carries sludge S such as shavings deposited at the bottom portion 11a of the filter tank 11 to the sludge discharge portion 16 from the bottom portion 11a of the filter tank 11 via the sludge scraping portion 15. The sludge S that has reached the sludge discharge portion 16 falls toward a collection box 35.
This filtering apparatus 10 has a primary filter 40. The primary filter 40 is constituted by forming many primary circulation holes 41 (which are partially shown in
The primary filter 40 is arranged between the lower portion 13a and the upper portion 13b of the conveyer 13 in the filter tank 11. Further, this primary filter 40 is arranged in the filter tank 11 along the moving direction of the conveyer 13.
As shown in
Of the guide members 25 and 26 shown in
The front side plate portion 46 of the primary filter 40 extends in the oblique direction from a front end of the bottom plate portion 45 along the sludge scraping portion 15. Furthermore, this side plate portion 46 is parallel to the falling portion 13c of the conveyer 13. The rear side plate portion 47 extends in the oblique direction from a rear end of the bottom plate portion 45 toward the liquid level Q3. Moreover, this side plate portion 47 extends in the oblique direction along the rising portion 13e of the conveyer 13. A height of an end portion 48 of the panel member 40a that forms the primary filter 40 is equal to a height of the liquid level Q3. It is to be noted that, even if the height of the end portion 48 is higher than or lower than the liquid level Q3, there is no practical issue.
The primary circulation holes 41 formed in the primary filter 40 may be formed in the entire panel member 40a. However, in this embodiment, to reduce a cost, the primary circulation holes 41 are formed in the range of a length L (shown in
The inside of the filter tank 11 is divided into a first filter tank portion 51 and a second filter tank portion 52 by the primary filter 40. The first filter tank portion 51 is formed between the bottom portion 11a of the filter tank 11 and the primary filter 40. The second filter tank portion 52 is formed on the upper side of the primary filter 40 in the filter tank 11. The first filter tank portion 51 and the second filter tank portion 52 communicate with each other through the primary circulation holes 41.
Further, this filtering apparatus 10 has a cylindrical secondary filter (a drum filter) 60. The secondary filter 60 is formed of a thin stainless steel spring plate having a thickness of, e.g., approximately 0.2 mm. Many secondary circulation holes 61 (shown in
In the second filter tank portion 52, the secondary filter 60 is arranged above the bottom plate portion 45 of the primary filter 40 and above the upper portion 13b of the conveyer 13. Furthermore, this secondary filter 60 is supported by a cylindrical support member 70 (shown in
As shown in
The lower portion of the sprocket 67 of the secondary filter 60 meshes with the chain 20 of the conveyer 13 from above. When the conveyer 13 moves in the direction of the arrow A in
As shown in
For example, a diameter D2 (shown in
As shown in
A function of the filtering apparatus 10 having the above configuration will now be described.
The liquid Q1 discharged from the machine tool 1 is supplied to the first filter tank portion 51 of the filter tank 11 via the flow path 2. The sludge S (which is schematically shown in
At least part of the shavings or the fine particles in the first filter tank portion 51 moves upwards, passes through the primary circulation holes 41 from the lower surface side of the primary filter 40 together with the liquid Q1, and flows into the second filter tank portion 52. When the liquid Q1 passes through the primary circulation holes 41, primary filtration of relatively large shavings is carried out. When the liquid Q1 passes through the primary circulation holes 41, the shavings, the fine particles, and others that float in the first filter tank portion 51 adhere to the lower surface of the primary filter 40 near inlets of the primary circulation holes 41.
When the scraper 21 on the lower portion 13a of the conveyer 13 moves along the bottom portion 11a of the filter tank 11, the sludge S, e.g., the relatively large shavings deposited on the bottom portion 11a moves together with the scraper 21. When part of the sludge S moving together with the scraper 21 comes into contact with the sludge S adhering to the lower surface of the primary filter 40, this sludge S comes off the lower surface of the primary filter 40. Therefore, clogging can be prevented from occurring in the lower surface of the primary filter 40. It is to be noted that the conveyer 13 may be arranged in such a manner that the upper end of the second portion 21b of the scraper 21 comes into contact with the lower surface of the primary filter 40. In this case, the lower surface of the primary filter 40 can be directly cleaned by the second portion 21b.
The liquid Q2 that has flowed into the second filter tank portion 52 through the primary circulation holes 41 flows into the space 60a in the secondary filter 60 via the secondary circulation holes 61 of the secondary filter 60 arranged in the second filter tank portion 52. Shavings, particles, and the like that are too large to pass through the secondary circulation holes 61 adhere to positions near the inflow openings 61a of the secondary circulation holes 61. When the shavings, particles, and the like are deposited on the outer peripheral surface 75 of the secondary filter 60, the flow path cross-sectional area of each secondary circulation hole 61 substantially becomes small. As a result, the filtration effect of the secondary circulation holes 61 can be further improved.
The sludge S adhering to the outer peripheral surface 75 of the secondary filter 60 is removed by the blade member 80 with rotation of the secondary filter 60, and it is dropped onto the primary filter 40. The end of the blade member 80 may be slightly apart from the secondary filter 60. In this case, when the shavings adhering to the outer peripheral surface 75 of the secondary filter 60 come into contact with the end of the blade member 80, the shavings can be dropped from the secondary filter 60.
The fine sludge S dropped onto the primary filter 40 is conveyed toward the end portion 48 of the primary filter 40 by the second portion 21b of the scraper 21 with the movement of the conveyer 13. The sludge S conveyed to the end portion 48 is dropped into the first filter tank portion 51 from the end portion 48. In this manner, the upper surface of the primary filter 40 is cleaned by the second portion 21b of the scraper 21.
The sludge S dropped into the first filter tank portion 51 is deposited in the first filter tank portion 51. The shavings in the liquid Q1 that flows into the first filter tank portion 51 from the flow path 2 are also deposited in the first filter tank portion 51. The sludge S deposited in the first filter tank portion 51 is conveyed toward the sludge discharge portion 16 by the first portion 21a of the scraper 21.
The clean liquid C that has flowed into the secondary filter 60 flows into the clean tank 12 via the clean liquid circulating portion 71. The clean liquid C in the clean tank 12 is pumped up by the pump 3 and supplied to the machine tool 1 via the supply flow path 4. Therefore, the accurately filtered clean coolant (the clean liquid C) can be always supplied to the machine tool 1, and the machine tool 1 can normally function.
As described above, the scraper 21 on the upper portion (the return side portion) 13b of the conveyer 13 according to this embodiment has a function of cleaning the upper surface of the primary filter 40. Further, this scraper 21 also has a function of moving the sludge S dropped onto the primary filter 40 from the secondary filter 60 toward the first filter tank portion 51.
A filtration accuracy of the primary filter 40 is lower than that of the secondary filter 60 so that the secondary filter 60 can sufficiently exert the filtration performance in the relatively clean liquid Q2. That is, the relatively large shavings are filtered by the primary filter 40, and then the finer shavings or particles are filtered by the secondary filter 60. Therefore, the thin and damageable secondary filter 60 can be prevented from being damaged by the large shavings.
Furthermore, according to the filtering apparatus 10 of this embodiment, since such a cleaning liquid jet mechanism as that in the conventional backwashing mesh drum is not required, the configuration is simplified, and consumption of energy is small. Moreover, deformation of the filter due to jet of the cleaning liquid like that in the backwashing mesh drum can be avoided, and durability of the secondary filter 60 can be greatly improved.
The secondary filter 60 according to this embodiment is arranged above the conveyer 13. Therefore, at the time of performing, e.g., a maintenance operation of the secondary filter 60, the chain 20 of the conveyer 13 does not have to be removed. Therefore, an operation that handles the secondary filter 60 can be facilitated. Additionally, a post-processing device required in the conventional highly accurate filtration is no longer necessary. Therefore, the compact filtering apparatus 10 which has a high filtration accuracy and lower consumption of energy can be configured.
The filtering apparatus according to the present invention can be used for filtering a liquid other than the coolant. It is needless to say that, on the occasion of embodying the present invention, constituent elements of the present invention, e.g., specific structures or arrangement of the filter tank, the conveyer, the primary filter, and the secondary filter that constitute the filtering apparatus can be changed and carried out in many ways. Further, plural secondary filters may be arranged to be parallel to the moving direction of the conveyer.
10 . . . filtering apparatus
11 . . . filter tank
13 . . . conveyer
21 . . . scraper
21
a . . . first portion
21
b . . . second portion
40 . . . primary filter
41 . . . primary circulation hole
51 . . . first filter tank portion
52 . . . second filter tank portion
60 . . . secondary filter
61 . . . secondary circulation hole
Number | Date | Country | Kind |
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2010-244072 | Oct 2010 | JP | national |
This application is a Continuation Application of PCT Application No. PCT/JP2011/073944, filed Oct. 18, 2011 and based upon and claiming the benefit of priority from prior Japanese Patent Application No. 2010-244072, filed Oct. 29, 2010, the entire contents of all of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2011/073944 | Oct 2011 | US |
Child | 13798420 | US |