This disclosure concerns filters and methods for use in filtering air for a gas turbine air intake.
Inlet air filtration systems are generally employed for use with gas turbines and operate by removing salt, dust, corrosives, and water from inlet air to prevent their entry into the gas turbine and corrode and/or damage the gas turbine components. Gas turbine damage and corrosion can lead to operational inefficiencies or failures and financial loss.
It is desirable to have systems that can be easily retrofitted into existing systems. Further, it is desirable to have systems that can be easily adjusted to accommodate more or less stages of filtration, depending on the environment.
A filtration system for a gas turbine air intake is provided.
In one aspect, the system includes a housing having an interior, an inlet arrangement, and an outlet hood having an outlet arrangement. The inlet arrangement defines an inlet flow face for taking in unfiltered air. The outlet arrangement defines an outlet flow face for exiting filtered air. The inlet flow face and the outlet flow face are angled relative to each other. The angle can range between 45-135° relative to each other. The system includes at least first and second stages of filter element arrangements held within the interior of the housing. The first and second stages of filter element arrangements are operably sealed within the housing such that air flowing through the inlet arrangement must pass through the first and second stages of filter element arrangements before exiting through the outlet arrangement. The outlet hood is free of the first and second stages of filter element arrangements.
In one aspect, the at least first and second stages of filter element arrangements include at least a third stage of filter element arrangement operably sealed within the housing.
In one aspect, the at least first and second stages of filter element arrangements include a plurality of further stages of filter element arrangements operably sealed within the housing, each of the stages being either upstream or downstream of the other stages in the housing.
In one aspect, one of the at least first and second stages of filter element arrangement includes a pre-filter arrangement at or adjacent to the inlet arrangement. The pre-filter arrangement can be the most upstream stage of filter element arrangement.
In one aspect, the first stage of filter element arrangements includes a plurality of elements operably held by a first tubesheet in the interior of the housing.
In one aspect, the second stage of filter element arrangements includes a plurality of elements operably held by a second tubesheet in the interior of the housing. The second tubesheet is downstream of the first tubesheet.
In one aspect, the first tubesheet is +/−30° of being parallel to the inlet flow face. The second tubesheet is spaced from the first tubesheet and is +/−30° of being parallel to the first tubesheet.
In one aspect, the second tubesheet can include a series of steps.
In one aspect, the second stage filter element arrangement is oriented vertically above the first stage filter element arrangement, and the second stage filter element arrangement has a horizontal footprint that is smaller than a horizontal footprint of the first stage filter element arrangement.
In one aspect, the housing includes a base structure holding the first stage filter element arrangement spaced vertically above a base surface. The inlet flow face is between the base surface and the first stage filter element arrangement.
In one aspect, the inlet flow face and the outlet flow face are angled 70-110° relative to each other.
In one aspect, a pulse jet system is oriented within the housing interior and is disposed to periodically send a blast of fluid to the first stage filter element arrangement.
In one aspect, the system is a static system and is free of a pulse jet cleaning system.
In one aspect, the second stage filter element arrangement includes a plurality of filter elements having non-cylindrical and non-panel shaped media packs.
In one aspect, the second stage filter element arrangement includes a plurality of filter elements having pleated media and having a wave-shaped cross-section.
In one aspect, the first stage filter arrangement includes a plurality of cylindrical elements of pleated media.
In another aspect, a method of filtering air for a gas turbine system is provided. The method includes directing air to be filtered in through an inlet flow face of an inlet arrangement of a housing having an interior. The method may include directing the air through at least first and second stages of filter element arrangements held within the interior of the housing. The first and second stages of filter element arrangements are operably sealed within the housing such that air flowing through the inlet arrangement must pass through the first and second stages of filter element arrangements. The method may include directing the air through an outlet hood having an outlet arrangement defining an outlet flow face. The outlet flow face can be angled 45-135° relative to the inlet flow face. The outlet hood can be free of the first and second stages of filter element arrangements.
In one aspect, the step of directing the air through at least first and second stages of filter element arrangements includes directing the air through a plurality of further stages of filter element arrangements operably sealed within the housing, each of the stages being one of upstream or downstream of the other stages in the housing.
With reference to
In reference again to
In one example embodiment, the skirt 18 includes a front panel 21, a rear panel 22 (
The system 10 includes an inlet arrangement 26. The inlet arrangement 26 defines an inlet flow face 28. In general, the inlet flow face 28 can be approximated by the inner perimeter area defined by the lower edge 30 of the skirt 18. In this embodiment, the inlet flow face 28 is generally horizontal, when the system 10 is oriented in the configuration as shown in
The inlet arrangement 26 is generally for taking in unfiltered air into the system 10. The system 10 removes particulate, including moisture droplets and debris, from the air before it exits at arrow 14, where it is then used for combustion by a gas turbine.
The system 10 further includes an outlet hood 32. The outlet hood 32 includes an outlet arrangement 34 defining an outlet flow face 36.
In the example embodiment shown, the outlet hood 32 includes a hood wall 38 and an opening 40. The hood wall 38 defines an outlet flow plenum 42 which is in communication with the interior 20 of the housing 16.
In the particular example shown, the hood wall 38 includes first and second sides 44, 45, opposing and spaced from each other, with a slanted roof 46 extending between the sides 44, 45. Also extending between the first and second sides 44, 45, and in opposition to the opening 40, is a rear side 48. The opening 40 can include an opening face 50 forming a periphery of the opening 40.
In this example, the outlet flow face 36 is formed by the perimeter area defined by the opening face 50. As can be seen in this particular example, the outlet flow face 36 is in a generally vertical plane, when the system 10 is oriented in the orientation shown in
The opening face 50 defines flanges 52 that will allow the outlet hood 32 to be easily connected or bolted to existing or new duct work, leading to a gas turbine system.
In general, the inlet flow face 28 and the outlet flow face 36 will be angled relative to each other. For example, the inlet flow face 28 and the outlet flow face 36 will be angled 45-135° relative to each other. Such angling of one relative to other allows for systems that can be easily adjusted to be retrofitted into existing systems and/or to accommodate more or less stages of filtration, depending upon what is needed in the particular environment of use. In some arrangements, the inlet flow face 28 and the outlet flow face 36 are angled about 70-110° relative to each other. In the particular example shown in
The system 10 includes at least a first stage filter element arrangement 54 and a second stage filter element arrangement 56 held within the interior 20 of the housing 16. The first and second stages 54, 56 are operably sealed within the housing 16 such that air flowing through the inlet arrangement 26 must pass through the first and second stages 54, 56 before exiting through the outlet arrangement 34. By the term “operably sealed” it is meant that the filter element arrangements are held and sealed within the housing 16 in a way that allows for the air to flow through the housing 16 and through the filter element arrangements 54, 56 so that the air is filtered by the filter element arrangements 54, 56. The first and second filter element arrangements 54, 56 may be removably sealed within the housing 16. Examples of first stage filter element arrangement 54 and second stage filter element arrangement 56 are described further below.
The outlet hood 32 is free of the first and second stages of filter element arrangements 54, 56. That is, the outlet hood 32, in preferred embodiments, does not hold or house either of the first stage filter element arrangement 54 or the second stage filter element arrangement 56. In some alternative embodiments, the outlet hood 32 may include some additional filtration, but the outlet hood 32 does not include the first and second stages 54, 56.
The housing 16 can include a base structure 94 (
In one example, the first stage filter element 54 includes a plurality of filter elements 56 operably held by a first tubesheet 60 in the interior 20 of the housing 16. The first tubesheet 60, in the example of
Many different embodiments of filter elements 56 can be used. In the embodiment shown in
The system 10 can include a pulse jet system 74 within the interior 20 of the housing 16 disposed to periodically send a blast of fluid to the first stage filter element arrangement 54. For example, the pulse jet system 74 can be oriented such that a jet of air is periodically blasted from the downstream side of the filter elements 58 through the upstream side, to remove any caked on particulate or debris. The pulse jet system 74 can include venturi members 76 to help direct the pulse jet to the downstream side of the media through a media to the upstream side. In
In alternate systems, the system 10 will be a static system that is free of a pulse jet cleaning system.
The second stage filter element arrangement 56 can include a variety of different types of filter elements. In the example shown in
In one example, the first tubesheet 60 is +/−45° of being parallel to the inlet flow face 28, and the second tubesheet 82 is spaced from the first tubesheet 60 and is +/−30° of being parallel to the first tubesheet 60. In the example shown in
While a variety of different arrangements can be used for the filter elements 80 that are part of the second stage filter element arrangement 56, in the particular example shown in
In non-limiting examples, the filter elements 80 in the second stage arrangement 56 are non-panel shaped media packs. In other arrangements, the filter elements 80 can be cylindrical. In other arrangements, the filter elements 80 can be panel shaped elements.
In the particular example illustrated in
In the example shown in
Attention is directed to
In the example shown in
In the example shown, the outlet hood 32 forms a horizontal footprint defined as an inside periphery of the hood wall 38. That is, in the example embodiment shown, the outlet hood 32 has a horizontal footprint defined by an inner periphery of the first side 44, second side 45, rear side 48, and along the front edge 51 of the opening face 50. The horizontal footprint of the outlet hood 32 is preferably within about 20% of a size of the horizontal footprint of the second stage filter arrangement 56. In many preferred arrangements, the horizontal footprint of the outlet hood 32 and of the second stage filter arrangement 56 are within 10% of each other, and can be about the same size as each other.
From a review of
In operation, to filter incoming air, the unfiltered air enters the system 10 at arrows 12 (
After the air enters the system 10 through the inlet flow face 28, the air is directed through the first stage filter element arrangement 54. When the first stage filter element arrangement 54 includes cylindrical filter elements 70, the air flows from the outside of the elements, through the filter media, and into the interior of each of the elements 70. From there, the air flows into filtered air volume 68. At least some of the air in the filtered air volume 68 is within plenum 90 between the top panel 88 and the first tubesheet 60. The filtered air in the filtered air volume 68, including the air in the plenum 90 is then directed through the second stage filter element arrangement 56. The air flows through the filter media in the second stage filter element arrangement 56 and is then directed into the plenum 42 of the outlet hood 32. The clean filtered air then flows through the outlet flow face 36 of the outlet arrangement 34, where it is then directed to a gas turbine system for combustion.
During the step of directing the air through the outlet hood 32, the outlet flow face 36 is angled 45-135° relative to the inlet flow face 28. In many typical arrangements, this angle would be 80-100°, approximately 90°. The outlet hood 32 will be free of both the first and second stages 54, 56, which enhances flexibility of the system 10.
The system 10 is arranged so that it is adapted to be flexible enough to accommodate more than just first and second stages 54, 56. In
In
In
While in previous embodiments, the tubesheets have been shown to be generally planar, they do not necessarily have to be so. For example,
In the embodiment of
The pre-filter arrangement 145 can be many different types of filters including a porous screen 147. The screen 147 can be in place to prevent birds, tree branches, leaves, and large debris, for example, from being drawn into the housing 143.
After the air passes through the pre-filter arrangement 145, it then passes through the second stage 142. From there, in the embodiment shown, the air is directed through the hood 144 and exits the system 140. There can be at least one or more than one stage downstream of the pre-filter arrangement 145, but in the embodiment of
In the system 150, the third stage 155 is held within the hood 152. The elements in the third stage 155 can be many different types of filter elements including panel filters made of pleated media, depth media, or z-media; wave-shaped elements, pocket filters, v-packs, or cylindrical elements, etc. It should be understood that the illustrated embodiment of
To service any of the systems described above, the elements in the first stage 54 are accessed through the inlet arrangement 26, and the elements in the second stage 56 are accessed through a hatch or access panel in the housing 16. After a period of operation, it will become necessary to remove the elements in each stage and replace them with new elements. Not all stages will necessarily need servicing at the same time. The stages downstream of the most upstream stages may need servicing less frequently than the most upstream stage. During servicing, the elements are removed and replaced with new filter elements.
The above specification, examples and data provide a complete description of principles. Many embodiments can be made applying these principles.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/774,676, filed Mar. 8, 2013, incorporated by reference herein in its entirety.
Number | Date | Country | |
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61774676 | Mar 2013 | US |