This disclosure generally relates to the field of filtration, and more particularly to a fuel filtration system.
Filtration systems are known where a valve in a filter housing is used to control the flow of a fluid in a fluid passageway, for example a fluid passageway that connects a fluid inlet and a fluid outlet. A fuel filtration system is one example. In a fuel filtration system, the valve can be incorporated on a standpipe that is connected to the filter housing. The valve is typically designed to be movable between a closed position, where no fuel flow is permitted to the fuel outlet, and an open position, where maximum fuel flow is permitted to the fuel outlet. However, in some instances, for example a diesel engine operating on diesel fuel, a certain amount of fuel flow to fuel system components downstream from the filter housing may be desirable in order to lubricate the downstream components.
A filtration system, for example a fuel filtration system, is described that includes a variable restriction orifice (VRO) or valve that is designed to vary the amount of flow from a fully open to a fully closed position, with fluid flow being permitted in the fully closed position. When the filtration system is used in a diesel engine to filter diesel fuel, the fuel flow permitted by the VRO when in the fully closed position permits lubrication of one or more downstream fuel system components, for example the fuel pump. However, the amount of fuel flow is insufficient to permit the engine to operate.
In one embodiment, a VRO is obtained by a standpipe with a flow control sleeve. In one implementation, the sleeve is slideably disposed on the standpipe that includes an opening into the interior of the standpipe. When in the fully closed position, the sleeve and standpipe allow a limited amount of fuel to flow into the standpipe and to an outlet in order to lubricate downstream engine components.
In another embodiment, a VRO is obtained by a valve plunger and a plunger seat. Geometries of the plunger seat and/or the valve plunger may be selected to permit limited fuel flow when the valve plunger and plunger seat are in a fully closed position. The particular design of the geometry selected may be guided by the desired flow rate.
A VRO can be incorporated in any fuel filtration system, including those designed to prevent engine operation when no filter cartridge is installed or when the incorrect filter cartridge is installed. By incorporating the VRO concept in these “no filter, no run” systems, the need for a positive seal, for example an elastomer seal, can be eliminated. Since fuel flow is permitted when the VRO is fully closed, VRO components can be manufactured with less exacting tolerances since the components need not completely shut off fuel flow, thereby reducing manufacturing costs.
A “no filter, no run” filtration system, for example a fuel filtration system on a diesel engine that operates on diesel fuel, is designed with a variable restriction orifice (VRO) or valve that provides a first non-zero flow rate at a first extreme or open position and second non-zero flow rate at a second extreme or closed position, with the second flow rate being less than the first flow rate. The amount of flow that is permitted at the closed position is sufficient to lubricate one or more downstream components, for example the fuel pump, but is insufficient to allow the engine to operate. The following description will describe the filtration system as being a fuel filtration system, and the fluid being filtered as diesel fuel. However, in appropriate circumstances, the concepts described herein can be applied to other types of filtration systems, for example lubrication, hydraulic, other liquid applications, and air.
The filter housing 10 includes a housing body that has a side wall 16 and an end wall 18. The side wall 16 and the end wall 18 define a filter cartridge space 20 that is large enough to receive a filter cartridge therein, with the end wall 18 forming a closed end of the space 20. The housing body has an open end generally opposite the end wall 18, with the open end in use being closed by a cap (not shown) that closes off the space 20. The housing body also includes an inlet opening (not shown), which can extend, for example, through the side wall 16, and through which fuel to be filtered enters the housing 10, and an outlet 26, illustrated as extending through the end wall 18, through which fuel exits on its way to the engine. It is to be realized that the filter housing 10 could have other configurations than that described herein.
A standpipe 30 is secured to the end wall 18 and extends upwardly into the space 20 toward the open end. In the illustrated embodiment, the standpipe 30 is generally hollow from its end 32 connected to the end wall 18 to a tip end (not shown) thereof, thereby defining an internal flow passage. The flow passage is in communication with the outlet 26 so that fuel that enters the standpipe 30 can flow from the standpipe and into the outlet 26 to the engine. The standpipe 30 is disposed generally centrally in the housing 12, with a central axis A-A of the standpipe 30 generally coaxial with a central axis of the space 20.
The standpipe 30 and its internal flow passage can have any cross-sectional shape, suitable for use in the filter housing 10. For example, in the embodiment illustrated in
One or more orifices 44 are formed in the standpipe 30 to place the exterior of the standpipe in communication with the internal flow passage. In the illustrated embodiment, one orifice 44 is present. However, a larger number of orifices 44 can be provided.
A sleeve 56 is disposed on the standpipe 30 that controls the flow of fuel into the standpipe through the orifice 44. The sleeve 56 is axially moveable between a closed position (
The orifice 44 and the sleeve 56 together form a VRO or valve. With reference to
The orifice 44 and gap between the sleeve and the standpipe can be designed with any shape or size, and the particular design may depend upon the desired amount of fuel flow in the closed position. Any means of permitting limited fuel flow into the standpipe when the VRO or valve is closed can be used.
With reference to
The concept of a VRO permitting fuel flow past a fully closed valve can with other types of valves.
Further information on a ball controlling fuel flow through an opening in a valve cap can be found in U.S. patent application Ser. No. 11/780,176, filed on Jul. 19, 2007, the entire contents of which are incorporated herein by reference. In addition, the concept of permitting fuel flow past a ball using slots, or by forming grooves in the ball, can be employed with the ball and opening disclosed in U.S. Pat. No. 6,884,349.
The VRO concepts described herein can also be used on bottom load or spin-on filter assembly constructions, with the VRO incorporated into the filter head or housing and the VRO being actuated by a suitably designed filter cartridge that is connected to the filter head.
Another embodiment of a “no filter, no run” system is shown in
The filter cartridge 640 useable with the standpipe 606 includes filter media and end plates at opposite ends of the filter media. The cartridge 640 also includes a centertube 608 at the center thereof. The centertube 608 includes a protrusion 614 with a shoulder 610. The protrusion 614 and shoulder 610 can form a complete circle, or the protrusion and shoulder can be circumferentially interrupted, thereby forming a plurality of ribs.
When the cartridge 640 is installed, the centertube 608 is slid over the standpipe 606. As this occurs, the shoulder 610 (or the plurality of ribs) of the protrusion 614 engages the second end 612 of the flapper valve 602, thereby urging the flapper valve 602 to rotate on its hinge 604 to an open position to uncover the opening 630 (
The flapper valve 602 can be designed to prevent all fuel flow into the standpipe when it is at the closed position shown in
The “no filter, no run” systems described above have utilized a standpipe in the filter housing. However, the “no filter, no run” concept need not be limited to use with a standpipe. The “no filter, no run” can also be implemented on filter housings without standpipes.
With reference to
The saddle shaped plate 702 has a central region 732 and a slanted portion 720 which is slanted relative to the direction orthogonal to the cartridge installation direction, which is indicated by the arrow. A spring 704 biases the plate 702 upward to a closed position, shown in dashed lines in
The plate 702 is actuated to an open position (shown in solid lines) by a properly designed and installed filter cartridge 714. The cartridge 714 includes a protruding portion 716 that protrudes downward from an endplate 708. The protruding portion 716 is generally hollow and is in communication with the clean fuel passageway 730 of the filter cartridge through an opening 734. The bottom of the protruding portion 716 includes an inset region 740 that interfaces with the protruding central region 732 of the plate 702. The bottom portion 716 is provided with one or more openings 706 that place the interior of the protruding portion in communication with the exterior.
When no filter cartridge 714 is installed, the plate 702 is biased to the closed position by the spring 704. When a filter cartridge is installed, the protruding portion 716 enters the opening 750 and engages the plate 702. Continued insertion of the cartridge 714 pushes the plate 702 down, unseating the plate 702 from the region 724. Fuel that has been filtered by the cartridge flows from the clean fuel passageway 730, through the opening 734 in the bottom plate 708, out the openings 706, and into the outlet 710. An o-ring seal 718 can be provided around the bottom portion 716 so as to prevent unfiltered fuel from reaching the outlet 710 through gaps 736 between the cartridge 714 and the housing body 700.
The plate 702 can be designed to prevent all fuel flow into the outlet 710 when the plate is at the closed position. Alternatively, the plate 702 can incorporate the VRO concepts discussed above for
The function and operation of the valve 804 should be apparent. The plate 804 is actuated to the open position by a properly designed and installed filter cartridge. The plate 804 can be designed to prevent all fuel flow into the outlet when the valve is at the closed position. Alternatively, the plate 804 can incorporate the VRO concepts discussed above for
With reference to
Movement of the ball 920 to an open position occurs as a result of installing a correct filter cartridge 900. With reference to
The bottom protruding portion 902 is generally cylindrically shaped and is hollow. It has a diameter generally corresponding to that of the clean fuel passageway of the endplate 903. The base opening 908 of the bottom protruding portion 902 is provided with a thin ventral fin 950 that runs across the center of the opening 908. The ventral fin 950 is designed to cause movement of the ball 920 to an open position when the cartridge 900 is installed. The ventral fin 950 has a slanted region 906, which has an acute angle alpha relative to a central, longitudinal axis A-A (
With reference to
The cartridge 900 is installed by aligning the notch 915 with the ridge 916 and inserting the ventral fin 950 through the slit 914 of the washer 912. When the ventral fin 950 extends through the slit 914, the slanted region 906 of the ventral fin 950 pushes the ball 920 in a horizontal direction relative to the axis A-A toward the bellow gasket 926. When the flat end 909 on the tip of the ventral fin 950 sits inside the neck of the bottle shaped channel 934, the ball 920 is in an open position, positioned to prevent fuel from entering the bellow gasket 926 and to allow fluid to flow through the outlet 924.
The ball 920 can be designed to prevent all fuel flow into the outlet 924 when the ball is at the closed position. Alternatively, the ball 920 can incorporate the VRO concepts discussed above for
The invention may be embodied in other forms without departing from the spirit or novel characteristics thereof. The embodiments disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.
Number | Name | Date | Kind |
---|---|---|---|
5362390 | Widenhoefer et al. | Nov 1994 | A |
5846417 | Jiang et al. | Dec 1998 | A |
6053334 | Popoff et al. | Apr 2000 | A |
6113781 | Popoff et al. | Sep 2000 | A |
6171491 | Popoff et al. | Jan 2001 | B1 |
6495042 | Knight | Dec 2002 | B1 |
6555000 | Knight | Apr 2003 | B2 |
6792918 | Halsall | Sep 2004 | B1 |
6884349 | Jiang | Apr 2005 | B1 |
Entry |
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PDF of U.S. Appl. No. 11/780,176. |
International Search Report of PCT/US2008/069163, dated Dec. 30, 2008. |
Written Opinion of the International Searching Authority of PCT/US2008/069163, dated Dec. 30, 2008. |
U.S. Appl. No. 11/780,176, filed Jul. 19, 2007; Title: Standpipe With Flow Restriction Valve, and Filter Cartridge; inventor: Jiang et al., 37 pages. |
U.S. Appl. No. 11/937,700, filed Nov. 9, 2007; Title: Standpipe With Flow Restriction Valve, and Filter Cartridge; inventor: Jiang et al.; 37 pages. |
U.S. Appl. No. 11/841,071, filed Aug. 20, 2007; Title: Filter Cartridge With Flow Passage in End Plate; Inventor: Shaam; 21 pages. |
U.S. Appl. No. 11/839,025, filed Aug. 15, 2007; Title: Flow Control Valve With Plate Spring Force Actuation; Inventor: Abdalla et al.; 19 pages. |
U.S. Appl. No. 11/986,894, filed Nov. 27, 2007. |
Number | Date | Country | |
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20090065447 A1 | Mar 2009 | US |