Not applicable.
Not applicable.
Not applicable.
The disclosure as detailed herein is in the technical field of sewer systems, runoff catch basins, and vapor seal sewer systems.
In many places where buildings exist, rainwater and other runoff collects in areas of the property. Therefore, catch basins are used to collect and divert runoff into sewer systems. Because runoff often contains contaminants such as hydrocarbons, sediments, and trash, there are mechanisms to prevent these contaminants from entering the sewer system.
Sewer systems are designed to collect all surface runoff from streets, parking lots, etc. through a series of catch basins and a network of underground piping that flows to a treatment system to be treated until it can be discharged or disposed of if contaminated. All sewer systems, whether it's Municipal, Refinery, Petrochemical, Paper Mill, etc., have a problem that is common to all. Debris such as sand, dirt, oil, gravel, small tree limbs, leaves, cans, bottles, small animals, oil, grease, etc. will wash into the catch basins and underground lines causing plugging and a reduction in flow.
Commercial entities such as refineries, petrochemical plants, paper mills, and power plants have a need for proper draining of runoff, usually with consideration for potentially hazardous chemicals. This runoff is usually captured via drain hubs and catch basins and commercial entities typically have separate oily water and storm water systems for drainage. In order to protect the environment, treatment centers are usually created to process the runoff before returning it to nearby water sources.
In some municipal-related embodiments of this system, the runoff flows down to the treatment plant. However, there is often little or no prevention or separation mechanism to prevent chemicals, oils, and other debris prior to entering the treatment plant.
If a person illegally dumps chemicals into the system, such as paint, oil, or other waste, these materials can flow directly into the municipal treatment system. This is a danger to society as these chemicals may leak into municipal water systems, causing birth defects, cancer, and other health and environmental concerns. Moreover, these agents and preventive measures that are used to ameliorate them increase the cost of water treatment.
Storm water system drains, whether a municipal street or parking lot, refinery, chemical plant, paper mill, etc., all face similar problems. Debris such as sand, dirt, gravel, tree limbs, leaves, cans, bottles, small animals, oil, grease, etc. can wash into catch basins and into the underground storm water lines, causing plugging and a reduction in flow.
Within this invention and expanding upon a previous invention from this inventor, the inventor uses an S- or P-trap to form a liquid seal where hydrocarbons and oil will float on the surface of the seal, thereby preventing hydrocarbons from entering the sewer system. This invention provides for a removable trap, along with a filtering system that exists prior to outlet into the sewer system.
A filtration system has been designed that will trap all debris as it enters the catch basin, allowing only water to the underground piping system, thereby keeping the underground piping clear of any debris and maintaining full flow capacity.
In some commercial-related embodiments of this system, the runoff is filtered prior to being received at the treatment system, to prevent accumulation of unwanted chemicals and debris. This decreases the need to process the runoff at the treatment system, prior to release, saving treatment costs and preventing fines/lawsuits from improperly treated water. The filtering performed by this system is intended to meet the EPA requirements for QQQ, B-1 HON, API 500, Storm Water Phase II, and other regulations. The physical components of the system are also preferably made of stainless steel so that they are lightweight and easily removable (easily manageable by commercial entities and municipal entities).
In municipal-related embodiments of this system, everything except water will be filtered prior to the treatment system. This will decrease the need to process the runoff at the treatment system prior to release, saving treatment costs and avoiding health and environmental problems. These embodiments are also intended to meet the EPA Storm Water Phase II and other regulations.
It is thought that a combination of a filter and trap will prevent odors from leaking from the sewer system and out of the catch basin, and will remove hydrocarbons and large particles. A changeable filter can be used to further clean the runoff down to the micron level wherein said filter may be a HEPA filter and the like.
The Storm Drain with built in debris separation and oil/grease separation meets the requirements for EPA Storm Water Phase II regulations. The Storm Drain is designed to prevent any debris, oil, or grease from getting into the underground storm water lines. Only water will pass through the Storm Drain, keeping the underground storm water lines clear of any debris, oil or grease and at full flow capacity.
One or more different inventions may be described in the present application. Further, for one or more of the inventions described herein, numerous alternative embodiments may be described; it should be appreciated that these are presented for illustrative purposes only and are not limiting of the inventions contained herein or the claims presented herein in any way. One or more of the inventions may be widely applicable to numerous embodiments, as may be readily apparent from the disclosure. In general, embodiments are described in sufficient detail to enable those skilled in the art to practice one or more of the inventions, and it should be appreciated that other embodiments may be utilized and that structural, logical, software, electrical and other changes may be made without departing from the scope of the particular inventions. Accordingly, one skilled in the art will recognize that one or more of the inventions may be practiced with various modifications and alterations. Particular features of one or more of the inventions described herein may be described with reference to one or more particular embodiments or figures that form a part of the present disclosure, and in which are shown, by way of illustration, specific embodiments of one or more of the inventions. It should be appreciated, however, that such features are not limited to usage in the one or more particular embodiments or figures with reference to which they are described. The present disclosure is neither a literal description of all embodiments of one or more of the inventions nor a listing of features of one or more of the inventions that must be present in all embodiments.
Headings of sections provided in this patent application and the title of this patent application are for convenience only, and are not to be taken as limiting the disclosure in any way.
The functionality or the features of a device may be alternatively embodied by one or more other devices that are not explicitly described as having such functionality or features. Thus, other embodiments of one or more of the inventions need not include the device itself.
Referring now to
Filtration system 101 preferably comprises removable filtration structure 114, fabricated frame system 104, grate 103, and catch basin 105, and finally, in some embodiments filter media 107. While the filtration system may be used to drain water from large square footage areas, the filtration system 101 has an alternative embodiment that may be integrated with an existing catch basin 105 on a street side where the grate 103 is set back from the curb side.
In some embodiments, removable filtration structure 114 comprises severable components that nest inside one another below a grate 103 and above or within a catch basin 105 that can be lifted by a person for cleaning out material from a water seal 108 and/or change removable filter media 107. The purpose of the removable filtration structure 114 is to allow easy cleaning for one or more individuals for management of a drainage system for dealing with runoff in commercial environments and municipalities. Removable filtration structure 114 preferably comprises filter basket 106 (in some embodiments) and sewer seal 108.
The catch basin 105 is connected to an underground piping system 102, near the bottom of the filtration system. The underground piping system 102 comprises a system of underground pipes that convey fluids from one location to another.
Catch basin 105 comprises a cistern or reservoir that accepts street gutter discharge that is destined for the sewer and surface water runoff. It helps catch and hold debris and other matter that may otherwise clog the sewer. Catch basin 105 is preferably positioned beneath grate 103, surrounding frame 201, and surrounding sewer seal 108 and is attached to underground piping system 102. In some embodiments, it is a self-contained structure or part of a prefabricated structure.
Catch basin 105 is preferably shaped like a cylinder; however, it is thought that in alternative embodiments, that it may also be shaped like a cube or alternately, a rectangle. Catch basin 105 is mainly thought to be composed of stainless steel; however, in some embodiments, it is thought that in the thing may also be composed of concrete or alternately, other materials capable of withstanding corrosive conditions. One goal of catch basin 105 is to allow surface water to flow through and into underground piping system 102.
Situated on top of the catch basin is fabricated frame system 104 which may be embedded within the catch basin 105 surrounding substrate. Fabricated frame system 104 is preferably positioned to accept the grate 103 above the catch basin 105 and is mainly thought to be composed of 304 stainless steel; however, it is thought that in alternate embodiments that the thing may also be composed of 316L stainless steel in areas where salt intrusion can corrode the system components. Fabricated frame system 104 functions to receive the grate 103 and hold the filter basket 106 with filter media 107. Fabricated frame system 104 preferably comprises frame 201.
Fabricated frame system 104 has an alternative embodiment including both a pre-cast frame and grate 103. A pre-cast frame comprises the component that serves to support all system components, including grate 103, filter basket 106, and sewer seal 108. The grate 103 in this system can also be used in fabricated frame system 104 as well. A pre-cast grate and frame system is mainly thought to be composed of cast iron and functions to 1) allow one to easily purchase prefabricated grate from a manufacturer and to 2) allow for easy adaptation.
Within the fabricated frame system 104 is the grate 103. This is preferably positioned in the middle of the frame 201, on top of the filtration system 101, and on top of the grate ledge 301. Grate 103 comprises an opening to the filtration system 101 that interacts with the grate ledge 301 of the frame by resting on it. Grate 103 allows the surface water to drain into the underground sewer system. It also serves to keep people from falling through, and keep out trash and debris.
Grate 103 is preferably shaped like a circle; however, it is thought that in alternative embodiments, that it may also be shaped like a rectangle or alternately, a square. Grate 103 is mainly thought to be composed of cast iron; however, other embodiments may be composed of any of the following: fiberglass, plastic, rubber, or fabricated bar grating where bearing bars and cross pieces form an opening.
In some embodiments, grate 103 has a preferred diameter of 28 inches but in some embodiments, may range from a minimum of 8 inches to a maximum diameter of 40 inches. In some embodiments, grate 103 has a preferred thickness of 6.75 inches but in some embodiments, may range from a minimum of 1.5 inches to a maximum thickness of 12 inches. In some embodiments, the thickness of grate 103 can be calculated by that which is specific to the quantity of water that flows through the grate.
In embodiments where the grate dimensions can be determined by flow rate, grate 103 has a preferred flow rate of 750 gallons per minute, but in some embodiments, may range from a minimum of 500 gallons per minute to a maximum flow rate of 1000 gallons per minute. In some embodiments, the flow rate of grate 103 can be calculated by estimating local rainfall amounts that would interact with the grate.
Filter basket 106 is preferably positioned within frame 201 of the fabricated frame system 104. Filter basket 106 is also preferably positioned surrounding sewer seal 108, and within catch basin 105. In some embodiments, filter basket 106 has a preferred diameter of 27¾ inches but in some embodiments, may range from a minimum of 6 inches to a maximum diameter of 60 inches. In some embodiments, filter basket 106 has a preferred depth of 19¾ inches but in some embodiments, may range from a minimum of 6 inches to a maximum depth of 60 inches. In some embodiments, the depth of filter basket 106 is determined by the size that allows a fit within catch basin 105. Filter basket 106 functions to both 1) provide sturdy housing for replaceable filter media 107 and to 2) hold sewer seal 108. In some embodiments, filter basket 106 comprises sewer seal ledge 503, filter basket flange 501, perforated cylinder 502, and basket to filter attachment mechanism 2701.
In some embodiments, filter media 107 comprises a replaceable filter that fits within the filter basket 106. Filter media 107 is perforated attached to perforated cylinder 502 with a plurality of attachment mechanisms and is preferably positioned within perforated cylinder 502. Filter media 107 is preferably shaped specific to shape of perforated cylinder 502 in order to cover surface area of perforated cylinder 502. In some embodiments, it is thought that if filter media 107 is absent, then filtration system 101 is still useable, but items or debris will enter the sewer system. A purpose of filter media 107 is to filter any particles that make it through sewer seal 108 and serve as the final filtration stage. In some embodiments, it may also serve to filter out organic liquids and-or filter particles down to the micrometer level.
Within the filter basket, resting on the sewer seal ledge 503, is sewer seal 108. In some embodiments, sewer seal 108 comprises a device or system of components that allows water to flow through while blocking system vapors from returning to system, that serves to separate oil and debris and prevent them from entering underground piping system 102. Spatially, sewer seal 108 is preferably positioned within filter basket 106 so that it rests on sewer seal ledge 503 and is preferably shaped like a cylinder. However, it is thought that in alternative embodiments, that it may also be shaped like a square or alternately, rectangularly. The components of sewer seal 108 are preferably thought to be composed of stainless steel and it functions to both 1) trap and prevent gases and odors from returning to surface and to 2) prevent loss of organics into underground piping system 102. In some embodiments, sewer seal 108 comprises cap 111 and upper chamber 109.
In some embodiments, upper chamber 109 comprises a cavity system that, with cap 111, forms part of sewer seal 108. Spatially, upper chamber 109 is preferably positioned surrounding cap 111 and below cap 111. Further, upper chamber 109 is preferably shaped like a cylinder; however, it is thought that in alternative embodiments, that it may also be shaped like a rectangle or alternately, a square. In some embodiments, the size of the upper chamber 109 can be calculated by the flow rate corresponding to the dynamics of the underground piping system 102.
In some embodiments, the diameter of upper chamber 109 can be calculated by corresponding to the size of sewer seal 108, in general. Upper chamber 109 functions to both 1) create a supporting structure for cap 111 to rest on and to also 2) provide the dimensions for creating upper chamber annulus 1301 for annular flow through overflow weir 110. In some embodiments, upper chamber 109 preferably comprises upper chamber flange 1402, overflow weir 110, upper chamber outer wall 1401, and upper chamber annulus 1301.
Within the center of the upper chamber 109 is the overflow weir 110. In some embodiments, overflow weir 110 comprises an apparatus that serves as a barrier with an opening that water flows through. Along with the cap 111, it collectively forms a water/vapor seal within the sewer seal 108 structure. Spatially, overflow weir 110 is preferably positioned within the center of upper chamber 109.
Overflow weir 110 is preferably shaped like a circle or square. In some embodiments, the overflow weir 110 may have thicker, reinforced walls to account for ground forces. Preferably the height of overflow weir 110 is calculated by the desired flow rate of the filtration system. In some embodiments, overflow weir 110 comprises upper chamber flow aperture 1302 and a cap weir seal distance that defines.
In some embodiments, cap 111 comprises a central removable apparatus that forms the lid of the water seal within sewer seal 108. It operably divides the upper chamber annulus 1301 into inner annulus 1701 and outer annulus 1801 to form the water/vapor seal. Spatially, cap 111 is preferably positioned on top of overflow weir 110 and sits within upper chamber 109.
In some embodiments, cap 111 is preferably shaped like a circle; however, it is thought that in alternative embodiments, that it may also be shaped like a rectangle or alternately, a square. Like other components of the sewer seal 108, the diameter of cap 111 can be calculated by the height of the weir and the dynamics of the preferred flow rate. In some embodiments, cap 111 preferably comprises handles 112, feet 113, and cap top 1601.
The base of cap 111 has a plurality of feet 113 attached to the cap 111. Feet 113 are preferably L-shaped and preferably thought to be composed of stainless steel. Feet 113 have many purposes as follows: First, feet 113 keep cap 111 elevated in upper chamber 109 for the weir system and prevent cap 111 from sitting directly on floor of upper chamber 109. Next, it serves to allow one to create inner annulus 1701 and outer annulus 1801 by allowing water to flow through the two annuli. Further, feet 113 serve to set the distance for the water seal. In some embodiments, feet 113 preferably create a feet gap.
Handles 112, positioned on top of the cap 111 allow one to remove cap 111 to inspect or clean sewer seal 108.
Referring now to
Frame 201 is preferably positioned above catch basin 105, surrounding grate 103, and surrounding filter basket 106. Frame 201 is mainly thought to be composed of stainless steel; however, other embodiments may be composed of any of the following: cast iron, carbon steel, Monel 400, aluminum, or other rugged, durable materials such as metal. In some embodiments, the diameter of frame 201 can be determined by the diameter of grate 103 because it functions to hold grate 103.
In some embodiments, it is thought that if frame 201 is absent, then a person can substitute a concrete ledge that may suffice. Frame 201 (as designed within this filtration system) allows more flexibility than bought pre-cast frames. It serves to allows filtration system 101 to connect to surrounding substrate and also to provide ledges to hold grate 103, and-or filter basket 106. In some embodiments, frame 201 preferably comprises a surrounding substrate affixment system 202, basket ledge 302, and finally, grate ledge 301.
Surrounding substrate affixment system 202 comprises a way to affix frame 201 to the surrounding environment, for example by pouring concrete into components of the surrounding substrate affixment system. In some embodiments, rather than pouring concrete, one may just bring the surrounding substrate (such as dirt or gravel) up to the frame 201 level.
Surrounding substrate affixment system 202 allows one to walk or drive on the filtration system 101 as it integrates the filtration system with the environment. It further serves to level filtration system 101 to surrounding substrate and keep the surrounding substrate stable.
Referring now to
In some embodiments, grate ledge 301 supports grate 103 and/or filter basket 106. In some embodiments, grate ledge 301 comprises grate ledge vertical surface 401 and grate ledge horizontal surface 402.
In some embodiments, basket ledge 302 comprises a brim or lip that holds and supports filter basket 106 and is positioned centrally to grate ledge 301. In some embodiments, it is thought that if basket ledge 302 is absent, then grate ledge 301 may be manufactured to accommodate filter basket 106, which would then sit on grate ledge 301. In some embodiments, basket ledge 302 preferably comprises basket ledge horizontal surface 403.
Referring now to
Further, basket ledge horizontal surface 403 comprises the horizontal surface, or width, of basket ledge 302. Spatially, basket ledge horizontal surface 403 is preferably positioned below filter basket flange 501 when the filter basket is inside the frame. In some embodiments, basket ledge horizontal surface 403 has a preferred width of 2 inches but in some embodiments, may range from a minimum of 1 inches to a maximum width of 12 inches. In some embodiments, the width of basket ledge horizontal surface 403 can be determined by the width necessary to support weight of debris that collects in filter basket 106. One goal of basket ledge horizontal surface 403 is to stably support filter basket 106.
Referring now to
Spatially, filter basket flange 501 is preferably positioned peripheral to perforated cylinder 502 and on top of perforated cylinder 502. Filter basket flange 501 is preferably thought to be composed of stainless steel and has a preferred thickness of ⅛ inches but in some embodiments, may range from a minimum of 1/32 inches to a maximum thickness of 3 inches.
In some embodiments, filter basket flange 501 has a preferred width of 2⅛ inches but in some embodiments, may range from a minimum of ½ inches to a maximum width of 12 inches. In some embodiments, filter basket flange 501 has a preferred outer diameter of 32 inches but in some embodiments, may range from a minimum of 12 inches to a maximum width of 60 inches. In some embodiments, the filter basket flange 501 may be supported by one or more gussets.
In some embodiments, perforated cylinder 502 (of the filter basket) comprises a structure with a flat, solid area at the top, followed by perforations along its sides and bottom that holds the filter media 107 and provides surface area for liquids to flow through while providing support for filter media 107. Perforated cylinder 502 is mainly thought to be composed of stainless steel and functions to both 1) allow water to flow through the perforations and to 2) hold the filter media 107. In some embodiments, perforated cylinder 502 preferably comprises perforated cylinder cross braces.
In some embodiments, sewer seal ledge 503 comprises a ring, welded inside filter basket 106 that supports sewer seal 108 and is gusseted for additional support. Sewer seal ledge 503 supports the sewer seal 108. Spatially, sewer seal ledge 503 is preferably positioned above filter media 107 and central to filter basket flange 501.
Sewer seal ledge 503 is mainly thought to be composed of stainless steel; however, it is thought that in alternate embodiments that the thing may also be composed of other materials appropriate to application environment.
In some embodiments, sewer seal ledge 503 has a preferred thickness of ⅛ inches but in some embodiments, may range from a minimum of 1/32 inches to a maximum thickness of ½ inches. In some embodiments, sewer seal ledge 503 has a preferred width of 1 3/16 inches but in some embodiments, may range from a minimum of ¼ inches to a maximum width of 3 inches. One goal of sewer seal ledge 503 is to helps keep filter media 107 from shifting during securing. In some embodiments, Sewer seal ledge 503 preferably comprises sewer seal gusset support.
For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
Referring now to
In some embodiments, the volume of upper chamber annulus 1301 can be determined by the flow rate dynamics of the linked underground piping system 102 flow rate. In some embodiments, the diameter of upper chamber annulus 1301 may range from a minimum of 10 inches to a maximum of 60 inches.
Upper chamber annulus 1301 functions to both 1) hold residual water in static conditions, thereby forming a water seal, and to 2) create the outer annulus 1801 and inner annulus 1701 when cap 111 is in place. Upper chamber annulus 1301 is preferably shaped like a circle or donut-shaped; however, it is thought that in alternative embodiments, that it may also be shaped like a rectangle or alternately, square-shaped. In some embodiments, upper chamber annulus 1301 is split and forms an outer annulus 1801 and inner annulus 1701.
At the top of the overflow weir 110, is the upper chamber flow aperture 1302. I some embodiments, the upper chamber flow aperture 1302 comprises the hole in the overflow weir 110 that empties into filter basket 106 and through which water flows. Upper chamber flow aperture 1302 is preferably shaped like the shape of overflow weir 110.
Referring now to
In some embodiments, the diameter of upper chamber outer wall 1401 can be determined by the preferred flow rate of the system. One goal of upper chamber outer wall 1401 is to form part of the upper chamber annulus 1301 along with the cap.
In some embodiments, upper chamber flange 1402 comprises a brim or lip on the upper chamber 109 that is preferably positioned sitting on sewer seal ledge 503 of filter basket 106. Upper chamber flange 1402 is mainly thought to be composed of stainless steel and have a preferred width of 1 3/16″ inches but in some embodiments, may range from a minimum of ½ inches to a maximum width of 3 inches. In some embodiments, the width of upper chamber flange 1402 can be calculated by corresponding with sewer seal ledge 503. In some embodiments, upper chamber flange 1402 has a preferred thickness of ⅛ inches but in some embodiments, may range from a minimum of 1/32 inches to a maximum thickness of 3 inches. In some embodiments, the upper chamber flange 1402 may be supported by one or more gussets.
For further illustration of the filtration system,
Referring now to
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For further illustration of the filtration system,
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For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
For further illustration of the filtration system,
Referring now to
In some embodiments, it is thought that examples of basket to filter attachment mechanism 2701 may include: zip ties, structural configurations, built in hooks, or snaps. One goal of basket to filter attachment mechanism 2701 is to provide a means to attach filter media 107 to filter basket 106.
For further illustration of the filtration system,
Referring now to
Referring now to
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Referring now to
If a vapor seal is desired to be installed (Step 3206), then frame 201 specifications are planned to be sealed according to environmental requirements (Step 3207). Next, prepare filter basket 106 for installation (Step 3208). Step 3208 is further detailed below in a related method (3300—‘installing filter media’). Next, install filter basket 106 (Step 3209).
From Step 3205, if vapor seal is not desired to be installed (Step 3210), then refer to Step 3208. then Step 3208 is further detailed below in installing filter media. From Step 3203, if the frame 201 is not pre-assembled with the catch basin 105 (Step 3211), then pour or otherwise affix frame 201 to ground (Step 3212).
Referring now to
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Referring now to
For further illustration of the filtration system,
The following elements and/or terms ponding, surrounding substrate, perforated cylinder cross braces, feet gap, and cap weir seal distance are important for the working functionality, but do not appear in the drawings and are shown below.
Ponding comprises the process whereby runoff and other liquids accumulate in flat or low areas and cannot drain easily, requiring pumping, evaporation, or slow infiltration into surrounding substrate for removal. Surrounding substrate comprises the layer underlying the filtration system 101, typically concrete, but may also be gravel or dirt.
Perforated cylinder cross braces comprise supporting structures formed by cross bars. Spatially, perforated cylinder cross braces are preferably positioned underneath the bottom of perforated cylinder 502. In some embodiments, it is thought that if perforated cylinder cross braces are absent, then perforated cylinder 502 may be made of more heavy duty material, but this may make filter basket 106 heavier during removal. One goal of perforated cylinder cross braces is to provide additional support when significant debris is in filter basket 106.
Feet gap comprises the space created when cap 111 is in place. In some embodiments, the height of feet gap can be calculated by corresponding to flow rate. In some embodiments, it is thought that if feet gap is absent, then water seal does not form. In other instances, if feet gap is absent, then water does not flow. One goal of feet gap is to allow for water flow.
Cap weir seal distance comprises the distance from the bottom of cap 111 to the top of overflow weir 110. It is the distance needed to form sewer seal 108 to trap gases. In some embodiments, the distance of cap weir seal distance has a preferred distance of 6 inches, but in some embodiments, may range from a minimum of 3 inches to a maximum of 6 inches. In some embodiments, the preferred distance can be calculated by the distance needed to form sewer seal 108 to trap gases. In some embodiments, the minimum distance of cap weir seal distance can be calculated by the distance needed for use in municipal systems.
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Number | Date | Country | |
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20190186117 A1 | Jun 2019 | US |