The invention relates to a fin block for a calibrating device for calibrating an extruded profile. The invention further relates to a method for the production of such a fin block, a system for the additive manufacture of such a fin block and a corresponding computer program and data set.
Calibrating devices are used for the calibration of extruded endless profiles, such as for example tube profiles. In the production of such profiles, firstly a desired plastic melt is produced for the production of the profile in an extruder. The produced plastic melt is then pressed through an outlet nozzle of the extruder, which prescribes the shape of the profile. The profile exiting from the outlet nozzle of the extruder then passes through a calibrating device, which post-forms the still heated profile with dimensional accuracy.
Such a calibrating device for the dimensioning of extruded profiles is known from DE 198 43 340 C2. There, a variably adjustable calibrating device is taught, which is configured for the calibration of extruded plastic tubes with different tube diameter. The calibrating device comprises a housing and a plurality of fin blocks arranged in a circular shape in the housing, the fins of which can engage into one another. The fin blocks, engaging into one another, form a calibration basket with a circular calibration opening, through which the tubes which are to be calibrated are directed (cf. in particular FIGS. 1 and 2 of DE 198 43 340 C2). Furthermore, each fin block is coupled with an actuating device which is provided for the individual radial displacement of the respective fin block. In this way, the effective cross-section of the circular calibration opening formed by the plurality of fin blocks can be adjusted accordingly, as required.
The fin blocks described in DE 198 43 340 C2 consist respectively of a plurality of fins which are strung on two carrier rods arranged spaced apart from one another. To maintain a desired distance between adjacent fins, spacer sleeves are used (cf. also FIG. 3 of DE 198 43 340 C2).
Differing from the strung fin blocks described above, in addition fin blocks with closed carrier structures (or respectively back structures) are known.
In connection with
The disadvantage of the cooling water feeds 30, 30a shown in
It is therefore the object of the present invention to provide a fin block for a calibrating device, which further reduces or respectively eliminates the problems indicated in connection with the prior art. In particular, it is the object of the present invention to provide a fin block which provides an improved temperature control (cooling) of the fin block.
To solve the above-mentioned problem, a fin block is provided for a calibrating device for calibrating an extruded plastic profile. The fin block comprises a fin structure which has a plurality of fins which are spaced apart from one another by grooves and are arranged in longitudinal direction of the fin block. The fin block has at least one channel for the feeding of a temperature-control fluid, wherein the at least one channel is formed in an integrated manner in the fin block.
A channel formed in an integrated manner in the fin block can mean that the at least one channel is formed in the interior of the fin block. The at least one channel can be formed as an (elongated) cavity in the interior of the fin block. The cavity is surrounded (delimited) in circumferential direction by the fin block. Thereby, the cavity is in direct contact with the fin block. The cavity does not have an independent casing. Through the direct contact of the fin block with the cavity (channel), a direct thermal coupling is enabled between the temperature-control fluid which is directed in the channel and the environment of the fin block. Therefore, the fin block can be temperature-controlled (cooled or heated) in an efficient manner via the at least one channel.
The at least one channel can have one or several spray openings. When several spray openings are provided, these can be arranged in a distributed manner along the channel. Each spray opening can be configured in such a way that it only allows a portion of the fluid, directed in the channel, to exit for controlling the temperature of the fin block. The spray openings can have variable opening cross-sections for this. The shape and dimensions of the opening cross-sections can vary from opening to opening. Therefore, different partial flows can be withdrawn along the fin block for temperature control (of the fins or respective of the product which is to be calibrated).
The at least one channel can be formed within the fin block in such a way that it follows at least one predetermined path. The at least one path can be configured so as to be rectilinear and/or curved. Therefore, the at least one channel can be formed running within the fin block in a rectilinear and/or curved manner.
The at least one channel can, furthermore, be configured in such a way that the at least one channel (transversely to the path direction) has a variable cross-section. The cross-section of the at least one channel can vary continuously (discontinuously) along the path. The variation of the cross-section along the path can depend here on the constitution of the fin block. The shape and/or dimension (diameter) of the channel cross-section can be adapted to the dimensions of the fin block, in which the at least one channel is integrated.
The channel can have any desired shape in cross-section. The cross-sectional shape of the channel can be circular, elliptical, rectangular or have an otherwise polygonal shape.
According to a variant, the at least one channel can be configured in a loop-like manner in the fin block. The at least one channel can form one or several loops here. A loop-like configuration of the at least one channel can contribute to a more effective temperature control (cooling or heating) of the fin block.
The at least one channel can, furthermore, be configured in such a way that at a predetermined first position in the fin block it divides itself into two or more partial channels. Equally, the two or more partial channels can unite again to form one channel at a predetermined second position in the fin block.
The division of a channel into two or more partial channels can depend on the dimensions and on the design of the fin block. In particular, a channel division into several partial channels with a respectively smaller channel cross-section can be expedient in order to guide the channel around fin portions which must not be penetrated by the channel (for example threaded bores formed in the fin block).
The at least one channel can be part of a temperature-control circuit. A temperature-control circuit can mean a closed or open circuit in which temperature-control fluid (such as water, for example) circulates for cooling and/or heating the fin block. Therefore the channel, as part of the temperature-control circuit, can be provided to cool or respectively heat the fin block or respectively the fins of the fin block to a predetermined desired temperature.
The fin block can, furthermore, have a carrier structure on which the fins of the fin structure are fastened. Furthermore, the at least one channel can be formed in an integrated manner in the carrier structure. Formed in an integrated manner can mean that the at least one channel is formed within the carrier structure.
The carrier structure can be formed in one piece with the fins or respectively with the fin structure. Alternatively, the fin structure or respectively the fins and the carrier structure can be manufactured respectively separately. The fin structure or respectively fins can then be connected with the carrier structure accordingly.
The carrier structure and the fins can be made from the same material or from different materials. According to a variant, the material from which the carrier structure and/or the fins are made can be made from a metallic material. However, the use of a polymer material (with additives) is also conceivable.
The fin block described above is preferably produced by means of 3D printing. The use of a 3D printing technique enables a favourably-priced and quick production of fin blocks, wherein any desired channel geometry is able to be realized.
According to a further aspect of the invention, a calibrating device is provided for the calibrating of extruded plastic profiles, wherein the calibration device has a plurality of fin blocks according to the invention, which are arranged for the formation of a calibration opening with respect to one another. The arrangement of the fin blocks can be in such a way here that these form a circular calibration opening.
The calibrating device can comprise a temperature-control circuit for the feeding of temperature-control fluid. The temperature-control circuit can comprise a device for the provision of temperature-control fluid and a duct system for feeding the provided temperature-control fluid to the individual fin blocks. The duct system can be fluidically coupled with the channels of the fin blocks. The channels can thus be part of the temperature-control circuit.
The calibrating device can comprise, furthermore, a plurality of actuating devices, wherein each actuating device is coupled respectively with a fin block, in order to actuate each fin block individually. Through the actuating device, each fin block can be actuated individually radially to the calibration opening. Thereby, the effective cross-section of the calibration opening can be adapted, as required, to the cross-section (diameter) of the profile which is to be calibrated.
Furthermore, the calibrating device can have a housing which is provided to receive and store the actuating device and the fin blocks which are coupled with the actuating device.
According to a further aspect of the invention, a method is provided for producing a fin block as described above. The method for producing the fin block comprises at least the step of producing the fin block by means of 3D printing or by means of additive manufacture. The production of the fin block by means of 3D printing method or additive manufacture method can comprise here a layer by layer laser sintering or laser melting of material layers, wherein the material layers are applied in succession (sequentially) according to the shape of the fin block which is to be produced.
The method can further comprise the step of calculating a 3D fin block geometry (CAD data). Furthermore, the method can comprise the step of converting the 3D geometry data into corresponding control commands for the 3D printing.
The step of calculating a 3D fin block geometry can comprise the step of calculating a channel geometry (channel cross-section, channel course along a path) and the arrangement of the channel within the fin block. The calculation of channel geometry and channel arrangement can take place taking into consideration the constitution of the fin block (block geometry, block material, cooling requirement). In particular, the geometry and arrangement of the at least one channel can be adapted to the constitution of the fin block.
According to a further aspect, a method is provided for producing a fin block, which comprises the steps: establishing a data set which represents the fin block as described above, and storing of the data set on a storage device or a server. The method can furthermore comprise: inputting of the data set into a processing device or a computer, which actuates a device for additive manufacture in such a way that it manufactures the fin block represented in the data set.
According to a further aspect, a system is provided for additive manufacture of a fin block, with a data set generating device for generating a data set, which represents the fin block as described above, a storage device for storing the data set and a processing device for receiving the data set and for actuating a device for additive manufacture in such a way that it manufactures the fin block which is represented in the data set. The storage device can be a USB stick, a CD-ROM, a DVD, a memory card or a hard disk. The processing device can be a computer, a server or a processor.
According to a further aspect, a computer program or respectively a computer program product is provided, comprising data sets which, with the reading of the data sets by a processing device or a computer, causes it to actuate a device for additive manufacture in such a way that the device for additive manufacture manufactures the fin block as described above.
According to a further aspect, a machine-readable data carrier is provided, on which the computer program, which is described above, is stored. The machine-readable data carrier can be a USB stick, a CD-ROM, a DVD, a memory card or a hard disk.
According to a further aspect, a data set is provided, which represents the fin block as described above. The data set can be stored on a machine-readable data carrier.
Further advantages, details and aspects of the present invention are discussed further with the aid of the following drawings. There are shown:
In connection with
The fin block 100 comprises a carrier structure 120 and a fin structure 110, which has a plurality of fins 112. The carrier structure 120 functions as a carrier for the fin structure 110. Furthermore, the fin block 100 comprises at least one channel 130. The at least one channel 130 is described in further detail below.
In the following, the fin structure 110 of the fin block 100 is now described further. The fin structure 110 comprises a plurality of fins 112, which are arranged spaced apart from one another in longitudinal direction L of the fin block 100 (see
The carrier structure 120 is formed as a solid body (block) (designated carrier block 120 in the following). The carrier block 120 has a rectangular profile in cross-section perpendicularly to the longitudinal direction L. Other profiles, differing from a rectangular cross-section profile, are likewise conceivable. The carrier block 120 has, furthermore, on its side lying opposite the fins, two threaded bores 152a, 152b. The threaded bores 152a, 152b are part of a coupling device 150, which is provided to couple the fin block 100 with a corresponding actuating device of the calibrating device. The actuating device of the calibrating device is not illustrated in
The carrier block 120 is formed in one piece with the fin structure 110. Alternatively hereto, it is also conceivable that the fins of the fin structure 110 are formed as separate elements. In such a case, the fins 112 are arranged accordingly in longitudinal direction L on the side of the fin block 100 facing the profile which is to be calibrated, and are connected accordingly with the carrier block 120 (e.g. by welding, bonding).
As can be seen further from
The channel 130 arranged in the interior of the carrier block 120 has a predetermined channel course between its two outlet openings 134. The channel course can be configured in such a way that the channel 130 has, in longitudinal direction L, portions with a rectilinear course and portions with a curved course.
The channel course shown in
This circumstance is clarified further in connection with
Returning to
The channel guiding described here in connection with
In connection with
For the production of the fin blocks 100, 100a, described above, with at least one channel for the directing of temperature-control fluid, a generative or respectively additive manufacturing method can come into use. Such a production method is shown in
Accordingly, a 3D printing method comes into use. Here, in a first step S10, a 3D fin block geometry (CAD data) is calculated. The 3D fin block geometry or respectively the CAD data describing the 3D fin block geometry describe inter alia also the geometry and the course of the at least one channel 130, 130a which is to be formed in the fin block. The geometry and the course of the at least one channel 130, 130a which is to be formed in the fin block (carrier block) can be calculated individually for each fin block, taking into consideration predetermined model parameters (such as for example the geometry of the fin block, material of the fin block, thermal characteristics of the fin block.
In a subsequent second step S20, the calculated 3D geometry data are converted into control commands for operating a 3D printing device. The 3D printing device can be designed for carrying out a 3D printing method (e.g. a laser sintering method or laser melting method).
Based on the generated control commands, the fin block 100 is then built up layer by layer by means of the 3D printing device (step S30). A metallic material or a polymer material can come into use as material for the 3D printing.
The 3D printing method which is described here for the production of the fin blocks 100, 100a according to the invention is advantageous because according to the temperature control requirement or other requirements, one or more channels with variable geometry and with variable course can be realized. The at least one channel does not have to remain restricted to uniform circular bores, but rather can be configured variably depending on a temperature control requirement (cooling requirement or heating requirement). The course and the geometry of the at least one channel for each fin block can be adapted to the geometrical conditions of the fin block in such a way that the block undergoes an effective cooling/heating.
In connection with
The calibrating device 500 comprises a plurality of the fin blocks 100 according to the invention, described above, which are arranged in circumferential direction of the calibrating device 500 with respect to one on another in such a way that they form a calibration basket 505 with a desired calibration opening 510. As further indicated schematically in
Furthermore, the calibrating device 500 comprises a plurality of actuating devices 520 (for example linear actuators), wherein respectively an actuating device 520 is coupled with a fin block 100. The actuating devices 520 are provided to displace the respective fin blocks 100 in radial direction (therefore perpendicularly to the feed direction of the profile which is to be calibrated). Thereby, the effective cross-section of the calibration opening 510 can be adapted accordingly to the profile 550 which is to be calibrated.
Furthermore, the calibrating device 500 comprises a housing 530 for receiving the actuating devices 520 and the fin blocks 100. The housing 530 can be configured so as to be cylindrical. It can have an inner housing cylinder 530a and an outer housing cylinder 530b, wherein components of the actuating device 520 can be arranged in the intermediate space between the inner housing cylinder 530a and the outer housing cylinder 530b, similarly to the calibrating device described in DE 198 43 340 C2.
The flexible configuration, described here, of the channels within the fin block enables an efficient thermal coupling between the temperature-control fluid and the fin block 100. Through the fact that the fin block 100 is produced by means of 3D printing, every possible configuration and variation of the channel is possible within the fin block. Alongside the more effective cooling through the channel design which is described here, furthermore a more compact design is enabled compared to the prior art.
Number | Date | Country | Kind |
---|---|---|---|
10 2019 002 004.9 | Mar 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2019/082511 | 11/26/2019 | WO | 00 |