This application is entitled to the benefit of and incorporates by reference essential subject matter disclosed in Chinese Patent Application No. 200910119663.4 filed on Mar. 25, 2009.
The present invention relates to a heat exchanger, and more particularly to a fin used with a heat exchanger.
A heat exchanger is a commonly used component in refrigeration and air conditioning systems, and can be classified as a condenser, an evaporator and so on based on its functions. To improve the heat exchanging performance of a heat exchanger, among others, the heat exchanger is generally provided with a fin.
A fin is made of a material with a high thermal conductivity such as aluminum alloy, and is formed by processing an aluminum alloy sheet. As shown in
However, since the curved portion of the conventional fin is formed by a single circular arc section with a small radius, the conventional fin has the following defects: the curved portion and the flat tube make contact only on a small area, resulting in a poor thermal conduction, i.e. resulting in a low fin efficiency; and furthermore, the fin is liable to collapse due to the binding force when assembling the heater exchanger.
Moreover, when the heat exchanger is used as an evaporator, condensate will build up on the surface of the fin due to the surface tension of a liquid, resulting in the decrease of the amount of air flowing through the fin of the heat exchanger, and thus the performance of the heat exchanger is affected. The build-up of water on the fin is mainly caused by the surface tension of the water, and the condensate mainly builds up at the following three areas: the area 7 where the curved portion is located, the area 8 between the fin plates, and the area 9 between the louvers, as shown in
In consideration of the problems associated with the conventional fin, there is a need for further improving the heat exchange performance of the fin and thus the heat exchanger.
The object of invention is to solve the problems associated with the conventional fin, and to provide a fin for a heat exchanger which can improve the heat exchange performance of the heat exchanger and is not liable to collapse when assembling the heater exchanger.
Another object of the invention is to provide a fin for a heat exchanger that can eliminate or improve the build-up of condensate on the fin and thus enhance the heat exchange performance of the heat exchanger.
Still another object of the invention is to provide a heat exchanger which is provided with a fin in accordance with the invention.
To achieve the above objects, according to a first aspect of the invention, a fin for a heat exchanger comprises: a plurality of fin plates which are adjacent to one another, each of the fin plates being formed with louvers, and a connecting portion which connects adjacent fin plates at an end of the adjacent fin plates. The connecting portion comprises a middle curved section and side curved sections located on the sides of the middle curved section, and the curvature radius of the middle curved section is larger than the curvature radius of the side curved sections.
In preferred embodiments of a fin for a heat exchanger in accordance with the present invention, the connecting portion is an elliptical arc connecting portion. More preferably, the middle curved section of the fin may be a circular arc section or an elliptical arc section. Similarly, the side curved sections are preferably circular arc sections.
In preferred embodiments of the present invention, the fin is made of aluminum alloy.
Further, the central angle of the middle circular arc section is preferably smaller than or equal to 90°. Preferably, the range of the radius R of the middle circular arc section is 0.35 mm≦R≦1 mm.
Still further, the side curved sections are preferably circular arc sections, the range of the radius r of the side circular arc sections is r≦0.2 mm.
In preferred embodiments of the present invention, the fin has at least one of the following features:
a. the angle b of the fin plates satisfies the following formula:
1.2f≦tan b≦3.9f
where b is the angle of the fin plates, f is the friction coefficient between water and the surface of the fin plates;
b. the range of the pitch P of the fin plates is 2.9 mm≦P≦9 mm;
c. the range of the louver gap S of the louvers is S≧0.57 mm;
d. the range of the pitch W_Louver of the louvers is W_Louver≧1 mm;
e. the range of the ratio of height H_Louver of the louvers and the height H_Fin of the fin is 0.88≦H_Louver/H_Fin≦1.02.
According to a second aspect of the invention, a fin for a heat exchanger comprises: a plurality of fin plates which are adjacent to one another, each of the fin plates being formed with louvers, and a curved connecting portion which connects adjacent fin plates at an end of the adjacent fin plates. The fin has at least one of the following features:
a. the angle b of the fin plates satisfies the following formula:
1.2f≦tan b≦3.9f
where b is the angle of the fin plates, f is the friction coefficient between water and the surface of the fin plates;
b. the range of the pitch P of the fin plates is 2.9 mm≦P≦9 mm;
c. the range of the louver gap S of the louvers is S≧0.57 mm;
d. the range of the pitch W_Louver of the louvers is W_Louver≧1 mm;
e. the range of the ratio of height H_Louver of the louvers and the height H_Fin of the fin is 0.88≦H_Louver/H_Fin≦1.02.
Preferably, the curved connecting portion of the fin is a circular arc connecting portion. Still preferably, the circular arc connecting portion has at least one of the following features: the value of the central angle of the circular arc connecting portion is smaller than or equal to 90°; and the range of the radius R of the circular arc connecting portion is 0.35 mm≦R≦1 mm.
According to a third aspect of the invention, there is provided a heat exchanger which includes a fin as defined in the first and second aspects of the invention. Preferably, the heat exchanger is a parallel flow heat exchanger with the header pipes being installed horizontally.
With the technical solution of the invention, since the contact area between the flat tubes and the fin increases, the fin efficiency is increased and thus the heat exchange performance of the heat exchanger is enhanced substantially on one hand; and a stable contact is achieved between the fin and the flat tubes and the fin is not liable to collapse after binding on the other hand. And furthermore, according to the invention, since the optimal design of the fin is carried out by taking into consideration the various parameters which affect the build-up of condensate on the fin surface, the build-up of condensate on the corresponding areas of the fin is eliminated or improved, and thus the heat exchange performance of the heat exchanger is improved further.
The invention will be described in detail below with reference to the accompanying drawings, in which:
The invention will be described in detail below by taking a parallel flow heat exchanger as an example. It should be noted here that the embodiments of the invention are only illustrative, they are only used to describe the principle of the invention but not to limit the invention. It is obvious to one skilled in the art that the fin according to the invention is not limited to be used with a parallel flow heat exchanger, it can also be used with other heat exchangers which use a fin.
In the following description, components similar to those in the prior art will be designated with the same reference numerals and their detailed description will be omitted.
Reference is now made to
As shown in
Unlike the conventional fin, the curved portion 30 of the fin according to the present invention is not formed by a single circular arc section with a small radius, instead, the curved portion 30 in accordance with the embodiment shown in the figure is composed of three circular arc sections: a middle circular arc section 31 with a large radius (referred as the “large circular arc section” hereinafter), two circular arc sections 32 with a radius smaller than the radius of the large circular arc section and located on the sides of the large circular arc section (referred as “small circular arc sections” hereinafter). The large circular arc section 31 and the small circular arc sections are connected smoothly at their ends.
Since the section of the curved portion 30, which contacts the surface 41 of the flat tube 40, is formed by a circular arc section 31 with a large radius, the contact area between the fin and the flat tube surface 41 can be increased substantially, and more stable contact is achieved between the fin and flat tube, so that the fin is not liable to collapse after binding them together. As a result, by increasing the contact area between the flat tube surface and the curved portion 30 of the fin, the fin efficiency is increased and thus the heat exchange performance of the heat exchanger can be improved substantially on one hand; and on the other hand, the fin is not liable to collapse when assembling the heat exchanger.
In the above description, both the middle section 31 of the curved portion 30, which contacts the surface of the flat tube, and the two side sections 32 of the curved portion 30 are circular arc sections. However, it is obvious to one skilled in the art that the middle section 31 and/or the two side sections 32 on the sides of the middle section 31 are not limited to circular arc sections. Other curved sections such as elliptic arc sections are also possible, or the whole curved portion may be formed by an elliptic arc section, if only the contact area between the curved portion and the flat tube surface is increased so that the heat exchange performance of the heat exchanger and the binding stability of the fin are improved. Furthermore, the two small circular arc sections 32 on the sides of the large circular arc section may have the same radius or have different radiuses, in other words, the curved portion 30 does not necessarily have a symmetric configuration, although it is preferable to have a symmetric configuration in many cases.
As described above, when the heat exchanger is used as an evaporator, condensate will build up due to the surface tension of liquid, and the amount of air flowing through the fin of the heat exchanger will decrease and thus the performance of the heat exchanger is degraded. The condensate builds up mainly on three areas: the area 7 where the curved portion is located, the area 8 between the fin plates, and the area 9 between the louvers, please refer to
Reference is now made to
The meaning represented by the reference designations in
b: angle of the fin plates;
R: the radius of the large circular arc section;
r: the radius of the small circular arc section;
P: the pitch of the fin plates;
c: the central angle of the large circular arc section;
d: the central angle of the small circular arc section;
H_Fin: the height of the fin;
W_Louver: the pitch of the louvers
H_Louver: the height of the louvers
S: the louver gap of the louvers;
a: the tilt angle of the louvers
These parameters are discussed in more detail below.
1. angle b of the fin plates
As is well known, the condensate on the fin plates moves downwards from the edge of the fin plates; the larger the angle b is, the more easily the condensate moves.
tan b>f (1)
where f represents the friction coefficient between the water and the surface of the fin plates.
Based on theoretical analysis, when the relationship tan b>f is satisfied, the water can flow downwards on the fin plates of the fin, but based on experimental results, the water is more easily moved downwards on the inclined surface of a material such as an aluminum alloy when the force acting in the moving direction of the water is larger than 1.2 times the friction force, i.e. when the formula mg sin b>1.2 fN is satisfied. As shown in
1.2f≦tan b≦3.9f (2)
When the fin is made of an aluminum alloy, the friction coefficient is about 0.15, accordingly we can obtain the following formula:
0.18≦tan b≦0.585
i.e. arctan 0.18≦b≦arctan 0.585
2. the central angle of the large circular arc section c
As shown in
It can be known from equation (3) that, the angle b becomes larger when the central angle c of the large circular arc section becomes smaller, and thus the condensate can flow more easily. And at the same time, when the central angle c of the large circular arc section becomes smaller, the area of the curved portion becomes smaller, and as a result, the build-up amount of the condensate will decrease even if condensate builds up. Therefore, based on equation (3), if other parameters such as the pitch P of the fin plates remain unchanged, the condensate drainage performance of the fin plates of the fin can be improved by decreasing the central angle c of the large circular arc section. By taking into consideration such factors as the practical application and the manufacturing feasibility, the preferable range of the central angle c of the large circular arc section is 0°≦c≦90°.
3. the radius R of the large circular arc section and the radius r of the small circular arc sections
The area where the curved portion is located is a major area at which condensate builds up, the build-up of condensate at the curved portion area is caused by the surface tension of water at the area. According to the invention, the curved portion is constituted by the large circular arc section and the small circular arc sections located on the sides of the large circular arc section, since the circumferential length of the small circular arc sections is much smaller that the circumferential length of the large circular arc section, the formula which describes the surface tension of the water at the area where the curved portion is located is approximately as follows:
Δp=2σ/R (4)
where, Δp—surface tension of water; σ—surface tension coefficient of water; R—radius of the large circular arc section.
Since the value of the surface tension coefficient σ of water is basically constant, the surface tension of water is inversely proportional to the radius R of the large circular arc section. The larger the radius of the large circular arc section is, the smaller the surface tension of the water is, and thus condensate is not liable to build up and the built up condensate can be more easily drained. Based on theoretical calculation and actual measurement of the surface tension of the water at the area where the curved portion is located and the windward force received by the water, and taking into consideration such factors as the practical application and the manufacturing feasibility, the preferable range of the radius R of the large circular arc section is 0.35 mm≦R≦1 mm and the preferable range of the radius r of the small circular arc sections is r≦0.2 mm under the natural state of the fin before the fin is installed in the heat exchanger.
As is known in the art, after a fin is installed in a heat exchanger, the flat tubes are pressed against the fins by a compression force, and the curved portion of the fin deforms under the action of the compression force, such that the radius R of the large circular arc section becomes larger. As a consequence, the contact area between the tube and the fin is further increased, so that the fin is less liable to collapse, and at the same time, the fin efficiency is further improved so as to improve the heat exchange performance. Furthermore, by increasing the value of R, the surface tension of the water at the area of the curved portion is decreased, and thus the condensate can be more easily drained. Therefore, from the point of improving the heat exchange efficiency of the heat exchanger and decreasing the build up of the condensate on the surface of the fin, the preferable range of the radius R of the large circular arc section is R>0.4 mm after the fins have been pressured and installed in the heat exchanger.
4. the pitch P of the fin plates
The area between the fin plates is also a major area where condensate builds up, and the build-up of condensate at this area is also caused by the surface tension of the water between the fin plates. The formula which describes the surface tension of water between the fin plates is as follows:
Δp=σ(1/R1+1/R2) (5)
where, Δp—surface tension of water; σ—surface tension coefficient of water; R1, R2—curvature radiuses of curved surface of water drop at two planes which are perpendicular to each other.
If the pitch of the fin plates is increased, R1, R2 will be increased, and the surface tension of the water between the fin plates will be reduced or eliminated, and thus the build-up of condensate between the fin plates can be decreased or eliminated. By taking into consideration such factors as the practical application and the manufacturing feasibility, the preferable range of the pitch P of the fin plates is 2.9 mm≦P≦9 mm.
5. louver gap S of louvers and pitch W_Louver of louvers
The build-up of condensate between the louvers is mainly caused by the surface tension of the water between the adjacent louvers. The formula which describes the surface tension of the water between the louvers is similar to that which describes the surface tension of the water between the fin plates, and accordingly, If the louver gap S of the louvers is increased, R1, R2 will be increased, and the surface tension of the water between the louvers will be reduced or eliminated, and thus the build-up of condensate between the louvers can be decreased or eliminated. Based on calculation and experimental verification, it has been found that the surface tension of water between the louvers can be effectively weakened when the louver gap of the louvers satisfies S≦0.57 mm. Accordingly, the preferable range of the louver gap S of the louver is S≦0.57 mm.
It can be known based a geometric analysis that the lover gap S, the louver pitch W_Louver and the tilt angle of the louvers satisfy the following equation:
S=W_Louver×sin a≧0.57 mm (6)
By making a comprehensive consideration of the tilt angle a of the louvers, the louver gap S. the actual application and the manufacturing feasibility and so on, the preferable range of W_Louver is W_Louver≧1 mm.
6. the ratio of the louver height H_Louver and the height H_Fin of the fin
As described above, the area where the curved portion of the fins is located is a major area where condensate builds up. The build-up of condensate at the area of the curved portion is caused by the surface tension of the water, and if the ratio of the louver height and the height of the fin is increased so that the louvers extend to the area where the curved portion is located, the surface tension of the water at the area of the curved portion will be destroyed, and thus the condensate built up at the curved portion will be decreased. Analysis based on experiments shows that, when the ratio of the height H_Louver of the louvers and the height H_Fin of the fin is in the range of 0.88≦H_Louver/H_Fin≦1.02, the louvers can extend to the area where the curved portion is located and destroy the surface tension of the water at the curved portion area. Accordingly, the preferable range of the ratio of the height H_Louver of the louvers and the height H_Fin of the fin is 0.88≦H_Louver/H_Fin≦1.02, while in the conventional fins, the ratio of the height H_Louver of the louvers and the height H_Fin of the fin is below 0.88.
As described above, the major parameters which have effects on the build-up of condensate on the surface of the fin include: the angle b of the fin plates, the central angle c of the large circular arc section, the radius R of the large circular arc section and the radius r of the small circular arc sections, the pitch P of the fin plates, the louver gap S of the louvers and the pitch W_Louver of the louvers, the ratio of the height H_Louver of the louvers and the height H_Fin of the fin, and etc. Therefore, when carrying out an optimal design of the fin so as to meet the desired design requirements, one can consider only one of the parameters, or consider some or all of the parameters.
What needs to be pointed out is that the preferable values of the various parameters which have effects on the build-up of condensate on the fin are not only applicable to a fin in which the section of the curved portion, which contacts the surface of the flat tubes, is formed by a circular arc section with a large curvature radius, they are also applicable to a fin in which the curved portion is formed by a single circular arc section with a relatively small radius, i.e. the fin described in the background part of the description.
Furthermore, a parallel flow heat exchanger can be mounted in two manners: one is that the header pipes of the heat exchanger are installed horizontally, the other is that the header pipes of the heat exchanger are installed vertically, as shown in
It can be seen from above description that, according to one aspect of the invention, since the section of the curved portion of the fin which contacts the surface of the flat tubes is formed by a circular arc section with a large curvature radius so that the contact area between the flat tubes and the fin increases, the fin efficiency is increased and thus the heat exchange performance of the heat exchanger is substantially enhanced on one hand; and a stable contact is achieved between the fin and the flat tubes, and the fin is not liable to collapse after binding on the other hand. According to another aspect of the invention, since the fin is optimally designed by taking into consideration the various parameters which affect the build-up of condensate on the fin surface, the build-up of condensate on the corresponding areas of the fin is eliminated or improved, and thus the heat exchange performance of the heat exchanger is improved.
It is obvious to one skilled in the art that the application the fin of the invention is not limited to a heat exchanger of any particular type, instead, it can be widely used with various heat exchangers which need to use fins.
The embodiments of the invention have been described above in connection with the drawings. It should be appreciated by one skilled in the art that the above embodiments are only exemplary but not limitative, various modifications are possible without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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200910119663.4 | Mar 2009 | CN | national |