Patent Application
20190022733
The present invention relates to a fin stacking apparatus configured to stack a fin.
The term “fin stacking” refers to an action of receiving a fin, which is conveyed from a press machine, through penetration of stacking pins into the fin to stack the fins. The fin stacking is summarized herebelow. A fin having been delivered from a press machine moves on a suction plate, which has a plurality of holes formed therein, while being sucked by the suction plate. After the movement of the fin, the fin is cut. After that, the suction plate cancels a suction force so that the fin falls. The fallen fin is received with so-called stacking pins which are bars each having a needle-shaped tip, and fins are sequentially stacked (for example, see Patent Literature 1).
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2015-164741
In the apparatus disclosed in Patent Literature 1, there is a case where, after the fin falls from the suction plate so that the stacking pins are inserted to the fin, the fin is caught by the stacking pins. For example, a fin having a low rigidity, a long fin being liable to deform, a fin having stacking holes each deviated from a center of the fin, and a fin defining a small clearance between an inner peripheral portion of a stacking hole and an outer peripheral portion of a stacking pin are more liable to cause a contact between the inner peripheral portion of the stacking hole of the fin and the outer peripheral portion of the pin, with the result that the fin is caught by the stacking pins in some cases.
The present invention has been made to solve the problem described above, and has an object to provide a fin stacking apparatus which is configured to prevent a fin, which is fallen from a suction plate, from being caught by stacking pins when the fin is stacked onto the stacking pins.
According to one embodiment of the present invention, there is provided a fin stacking apparatus, which is configured to stack a fin having a flat-plate shape and a plurality of holes formed therein, including: a suction plate having a plurality of holes and being configured to retain the fin or to cause the fin to fall in accordance with presence or absence of suction through the plurality of holes; a plurality of stacking pins being arranged below the suction plate and configured to be inserted to the plurality of holes of the fin separated from the suction plate; and a stacking pin drive unit configured to rotate at least one of the plurality of stacking pins in a circumferential direction about an axis of the plurality of stacking pins.
With the fin stacking apparatus according to one embodiment of the present invention, the stacking pin is rotated to move a contact point between the inner peripheral portion of the hole of the fin and the outer peripheral portion of the stacking pin, thereby defining a clearance thereat. As a result, after the fin is inserted onto the staking pins, the fin is prevented from being caught during the falling movement onto the stacking pins.
The blower 13 is located at an uppermost part of the suction unit 10, and is configured to perform a suction operation so as to set a negative pressure state in the suction box 12 which is arranged therebelow (Z-axis). The suction box 12 causes a suction force of the blower 13 to act entirely on the suction plate 11. Dampers 25 are arranged on outer wall surfaces of the suction box 12 so as to open and close with respect to an outer side of the suction box 12. In the closed state of the dampers 25, the suction box 12 maintains the negative pressure state in the suction box 12. In the opened state of the dampers 25, the suction box 12 releases an inside of the suction box 12 to the atmosphere to cancel the negative pressure state. The suction plate 11 is arranged below the suction box 12 and has a plurality of holes formed in a lower surface thereof to suck a fin 30. Further, the lower surface of the suction plate 11 has grooves (not shown) formed therein. Protruding portions formed at peripheral edges of stacking holes of the fin 30 are positioned so as to fit into the grooves, and the fin 30 moves on the surface of the suction plate 11 in that state.
Now, description is made of the fin 30 which moves while being sucked by the suction plate 11.
The stacking pin drive unit 22 is configured to rotate the stacking pin 23 about an axis of the stacking pin, for example, at a constant speed. The rotating direction and speed of the stacking pin drive unit 22 are controlled by a controller 4. A rotating direction 53 of
The elevator 24 is positioned around an upper portion of the stacking pins 23, and is lowered so that an uppermost surface of stacked fins 31 is maintained at a certain height position. A sensor is provided, and at this time, the elevator 24 is controlled in accordance with an output from the sensor. The elevator 24 repeats movement of being lowered by a predetermined distance after a preset number of fins 30 fall.
First, the blower 13 starts suction (Step S1). Next, the stacking pins 23 start rotation about an axis direction (Step S2). The rotation of the stacking pins 23 is started at the same timing as the start of suction by the blower 13. The rotation of the stacking pins 23 is not stopped until stacking is completed, and the rotation continues always in a certain direction and at constant speed. Next, the press machine 2 is activated (Step S3), and the fin 30 is delivered (Step S4). The delivered fin 30 moves under a state of being sucked by the blower 13 onto the lower surface of the suction plate 11 (Step S5). The fin 30 delivered to a predetermined length is cut by a cutoff unit 3 (Step S6). At substantially the same timing as the cutting, the suction plate 11 is lowered in the vertical direction (Step S7). Immediately after the lowering, the dampers 25 are opened to release the inside of the suction box 12 to the atmosphere to restore the pressure inside the suction box 12, thereby cancelling the suction force generated on the suction plate 11 (Step S8). After that, the fin 30 falls in the vertical direction (Step S9), and the suction plate 11 is raised (Step S10). The fin 30 is guided so that the stacking pins 23 penetrate through the stacking holes (Step S11), and is placed on the elevator 24 (Step S12). The elevator 24 is positioned around the upper portion of the stacking pins 23, and the fallen fins 30 are sequentially stacked thereon. At this time, the stacking pins 23 are rotated, thereby preventing the fin 30, which is guided so that the stacking pins 23 penetrate therethrough, from being brought into contact with and caught by the stacking pins 23 during falling along the stacking pins 23. Further, at this time, the uppermost surface of the stacked fins 31 is detected by a sensor (not shown) (Step S13), and the elevator 24 is lowered (Step S14) so that the uppermost surface of the stacked fins 31 is maintained at a certain position. The above-mentioned operation is repeated to proceed the stacking.
As described above, when the fin 30 is guided by the stacking pins 23 and falls along the stacking pins 23, the stacking pins 23 are rotated, thereby preventing the fin 30 from being brought into contact with and caught by the stacking pins 23 during falling. As a result, sequentially received fins 30 can be moved to a predetermined position and stacked thereat without delay, thereby stacking the fin 30 with good alignment. That is, according to the related-art invention, a fin deviated from a center as illustrated in
In Embodiment 1, the rotational speed of the stacking pins 23 is constant. Next, in Embodiment 2, description is made of a case where the rotational speed of the stacking pins 23 is changed. Parts having the same configuration as those of the fin stacking apparatus of
The fin stacking apparatus according to Embodiment 2 is configured so that the rotation of the stacking pins 23 is stopped until the stacking pins 23 are inserted to the fin 30. Basically, it is necessary that a preceding fin 30 be stacked with respect to the stacking pins 23 without being caught before the stacking pins 23 are inserted to a next fin 30. Thus, as long as the fin 30 can be stacked without being caught, there is no need to rotate the stacking pins 23 during the movement of the fin 30 before the insertion of the stacking pins 23. In view of this, the rotation of the stacking pins 23 is stopped until the stacking pins 23 are inserted to the fin 30, and the rotation of the stacking pins 23 is set to a first set rotational speed when the stacking pins 23 are inserted to the fin 30. The first set rotational speed is stored in advance or is determined by the controller 4 based on data detected by a sensor (not shown) which is configured to detect a moving speed or a position of the fin 30.
As described above, when the fin 30 is guided by the stacking pins 23 and falls along the stacking pins 23, the stacking pins 23 are rotated, thereby preventing the fin 30 from being brought into contact with and caught by the stacking pins 23 during falling. Thus, the sequentially received fins 30 can be moved to the predetermined position and stacked thereat without delay, thereby stacking the fins 30 with good alignment. Further, the rotation of the stacking pins 23 is stopped before the fin 30 is inserted to the stacking pins 23, thereby reducing power consumption of the apparatus itself.
In Embodiment 1, the rotational speed of the stacking pins 23 is constant. Next, in Embodiment 3, description is made of a case where the rotational speed of the stacking pins 23 is changed. Parts having the same configuration as those of the fin stacking apparatus of
In the fin stacking apparatus according to Embodiment 3, until the stacking pins 23 are inserted to the fin 30, the rotational speed of the stacking pins 23 is set lower as compared to the rotational speed at the time of insertion to the fin 30. For example, in a case where a conveyance speed for conveyance of the fin 30 by the press machine 2 is increased, time for feeding of the fin 30 is shortened. Along with this, time for elimination of catching of the fin 30 is also shortened. In this case, it is necessary to shorten time required for the stacking pins 23 to reach a target rotational speed, to thereby secure sufficient time for elimination of the catching. As a countermeasure, the stacking pins 23 are rotated in advance at a second set rotational speed before the stacking pins 23 are inserted to the fin 30, and the stacking pins 23 are rotated at the first set rotational speed when the stacking pins 23 are inserted to the fin 30. The second set rotational speed is lower than the first set rotational speed. The first set rotational speed and the second set rotational speed are stored in advance or are determined by the controller 4 based on data detected by a sensor (not shown) which is configured to detect a moving speed or a position of the fin 30.
As described above, when the fin 30 is guided by the stacking pins 23 and falls along the stacking pins 23, the stacking pins 23 are rotated, thereby preventing the fin 30 from being brought into contact with and caught by the stacking pins 23 during falling. Thus, the sequentially received fins 30 can be moved to the predetermined position and stacked thereat without delay, thereby stacking the fins 30 with good alignment. Further, the rotational speed of the stacking pins 23 is set lower before the stacking pins 23 are inserted to the fin 30, thereby reducing the power consumption of the apparatus itself and shortening time required to reach the target rotational speed. Such a configuration can deal with the rise in conveyance speed for conveyance of the fin 30 by the press machine 2.
The stacking pins 123 are moved up and down in the axial direction 57 by a vertical direction drive mechanism 26. As a mechanism of moving the stacking pins 123 in the axial direction 57, there may be employed, for example, a motor driving through use of a crank, or a power cylinder. The driving speed and driving width are stored in advance or determined by a controller 5 based on data detected by a sensor (not shown) which is configured to detect a moving speed and a position of the fin 30.
The movement in the axial direction 57 is not performed before insertion of the stacking pins 123 to a fin 130 but performed after insertion of the stacking pins 123 to the fin 130. Then, the movement in the axial direction 57 is stopped immediately before the next fin 130 falls. For example, the movement is started at a timing after the suction plate 11 is lowered and returns to an upper limit of rise. Further, the movement is stopped at a timing after the fin 130 is fed by a preset length on the suction plate 11. This is because positions of the stacking pins 123 and the stacking holes 132 need to be registered when the stacking pins 123 are to be inserted to the fin 130. The axial movement of the stacking pins 123 is performed for all of the installed stacking pins 123. This is because the catching can be eliminated faster when the rotation and axial movements are performed by all of the stacking pins 123.
As described above, when the fin 130 is guided by the stacking pins 123 and falls along the stacking pins 123, the stacking pins 123 are rotated and axially moved, thereby preventing the fin 130 from being brought into contact with and caught by the stacking pins 123 during falling. As a result, the sequentially received fins 130 can be moved to the predetermined position and stacked thereat without delay, thereby stacking the fins 130 with good alignment.
The stacking pins 223 are moved in the horizontal direction 58 by a horizontal direction drive mechanism 27. As a mechanism of moving the stacking pins 223 in the horizontal direction 58, there may be employed, for example, a motor driving through use of a crank, or a power cylinder. The driving speed and driving width are stored in advance or determined by a controller 6 based on data detected by a sensor (not shown) which is configured to detect a moving speed and a position of the fin 30.
The movement in the horizontal direction 58 is not performed before insertion of the stacking pins 223 to a fin 230 but performed after insertion of the stacking pins 223 to the fin 230. Then, the movement in the horizontal direction 58 is stopped immediately before the next fin 230 falls. For example, the movement is started at the timing after the suction plate 11 is lowered and returns to the upper limit of rise. Further, the movement is stopped at a timing after the fin 230 is fed by a preset length on the suction plate 11. This is because positions of the stacking pins 223 and the stacking holes 232 need to be registered when the stacking pins 223 are to be inserted to the fin 230. The horizontal movement of the stacking pins 223 is performed for all of the installed stacking pins 223. This is because the catching can be eliminated faster when the rotation and horizontal movements are performed by all of the stacking pins 223.
As described above, when the fin 230 is guided by the stacking pins 223 and falls along the stacking pins 223, the stacking pins 223 are rotated and horizontally moved, thereby preventing the fin 230 from being brought into contact with and caught by the stacking pins 223 during falling. As a result, the sequentially received fins 230 can be moved to the predetermined position and stacked thereat without delay, thereby stacking the fins 230 with good alignment.
The stacking pins 323 are vibrated by a vibration generating mechanism 28. As a mechanism configured to vibrate the stacking pins 323, there may be employed a vibration generating device of, for example, an electric type, a hydraulic type, or a pneumatic type. The driving speed and driving width are stored in advance or determined by a controller 7 based on data detected by a sensor (not shown) which is configured to detect a moving speed and a position of the fin 30.
The vibrating movement is not performed before insertion of the stacking pins 323 to the fin 330 but performed after insertion of the stacking pins 323 to the fin 330. Then, the vibrating movement is stopped immediately before the next fin 330 falls. For example, the movement is started at the timing after the suction plate 11 is lowered and returns to the upper limit of rise. Further, the movement is stopped at a timing after the fin 330 is fed by a preset length on the suction plate 11. This is because positions of the stacking pins 323 and the stacking holes 332 need to be registered when the stacking pins 323 are to be inserted to the fin 330. The vibrating movement of the stacking pins 323 is performed for all of the installed stacking pins 323. This is because the catching can be eliminated faster when the rotation and vibrating movements are performed by all of the stacking pins 323.
As described above, when the fin 330 is guided by the stacking pins 323 and falls along the stacking pins 323, the stacking pins 323 are rotated and vibrated, thereby preventing the fin 330 from being brought into contact with and caught by the stacking pins 323 during falling. As a result, the sequentially received fins 330 can be moved to the predetermined position and stacked thereat without delay, thereby stacking the fins 330 with good alignment.
The embodiments of the present invention are not limited to Embodiments 1 to 6 described above, and various modifications can be made thereto. For example, positions of the controllers 4 to 7 may be set as appropriate, and may be arranged in, for example, the suction unit 10. Further, the vertical direction drive mechanism, the horizontal direction drive mechanism, and the vibration generating mechanism are arranged for each stacking pin, but may be collectively arranged for a plurality of stacking pins. Further, the vertical direction drive mechanism, the horizontal direction drive mechanism, and the vibration generating mechanism may be used in combination.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/057813 | 3/11/2016 | WO | 00 |
