The present invention relates to an apparatus for effectively filtering and separating fine floc, algae, suspended solids, etc. remaining in water after biological and physiochemical treatment. More particularly, the present invention relates to a fine filtering apparatus in which flexible fibers control packing density, thereby improving filtration efficiency, the amount of clarified water, and filtering duration, and reducing the power consumption compared to a conventional filtering apparatus. In the filtering apparatus, flexible fibers having an effective diameter of 1 to 60 μm and which are flexible, elastic, and have proper surface roughness extend in the longitudinal direction of the apparatus. A jacket shaped unit for supplying source water (supplied water) has a porous structure. Clarified water (treated water) is discharged through a central porous chamber. The whole filter media layer can be utilized as a particle-entrapping space.
In general, wastewater, foul water, sewage, and drinkable water contain suspended solids and are discharged into a river or sea, thereby contaminating water resources, and leading to major difficulties in the use of the water resources. The suspended solids are solid matter such as particles (organic and inorganic) with a diameter of 0.1 microns or greater that are suspended in water.
Water containing suspended solids (suspended matter) contaminates water resources, making them unusable for drinking water for home or industrial use. Thus, filtering apparatuses are used to treat water, thereby producing drinkable water and water resources and reducing energy use by secondarily treating pretreated water.
A filtering apparatus including a variable filter layer is disclosed in Korean Patent Registration No. 10-0241198 (Application No. 10-1997-0050047 filed on Sep. 30, 1997). In order to improve the performance of a filtering apparatus, fibers are used as filter media fixed to the bottom of the filtering apparatus, and tension is formed in the filter media by a pressure caused by supplied source water. The filter media are loosened by pressure caused by air and water supplied for washing the filter media. However, since the filter media layer is a single layer and the tension in the filter media is determined by the pressure caused by the supplied source water, a space for entrapping suspended solids is small. As a result, the filtering apparatus has short filtration duration, requires frequent washing, has difficulty in handling the fluctuation of quality of supplied water, and has difficulty in optionally controlling the desired quality and amount of water.
To solve these problems, an apparatus for separating suspended solids from a solution using conventional flexible fibers is disclosed in Korean Patent Registration No. 10-0324727 (Application No. 10-1999-0013396 filed on Apr. 15, 1999). According to this disclosure, the depth of a filter layer and a space for entrapping particulates are adjustable according to the length of fibers used as filter media, and the pore size of filter media, the amount of particulates to be entrapped, and the quality of clarified water can be easily controlled by the filling density of the flexible fibers. Therefore, the filtering apparatus can effectively cope with fluctuations in the quality of source water, but it is difficult to automate the filling of the filter media using the flexible and elastic fibers and the size of the filtering apparatus must be increased due to a low filtration rate.
To solve these problems, a conventional apparatus for filtering suspended solids in water is disclosed in Korean Patent Registration No. 10-0354836 (Application No. 10-2001-0013448 filed on Mar. 15, 2001). In this case, the direction of water passing through a filter media layer is the same as the longitudinal direction of the filter media filled, and the filtration is performed by the filter media and a capillary phenomenon caused by the filter media filled in the longitudinal direction of the filtering apparatus. The apparatus includes fibers that are easily filled and the filtration rate is greatly increased, thereby allowing the size of the apparatus to be decreased. However, it is difficult to filter suspended solids with a diameter of less than 5 μm in water and not all of the filtering layer is used.
To resolve the above and other problems, the present invention provides a fine filtering apparatus, in which flexible fibers control packing density, which can efficiently filter suspended solids contained in supplied water regardless of their kind, size, and state, backwash contaminants in the supplied water, and filter a large amount of water with low filtration resistance.
The present invention also provides a fine filtering apparatus in which a jacket shaped source water supply unit disposed on the bottom of a main body of the filtering apparatus has a porous structure. A filter media fixing plate having backwash air supply holes and a density control plate are installed at the end of below the jacket shaped source water supply unit to reduce an access flow rate and inhibit backflow of supplied source water below the filter media fixing plate. A deep filtration mode in which a whole filter media layer used for entrapping particulates is used to reduce filtration resistance and increase filtration duration.
The present invention also provides a fine filtering apparatus in which flexible fibers are fixed to a filter media fixing plate having backwash air supply holes disposed on the bottom of the filtering apparatus. Upper ends of flexible fibers are not fixed so as to maintain their flexibility, and the flexible fibers extend in the longitudinal direction of the filtering apparatus when performing filtration and backwash, thereby increasing filtration and backwash efficiency and minimizing backwashing duration and the amount of backwash water.
The present invention also provides a fine filtering apparatus in which clarified water is discharged through a central porous chamber to maintain relatively high packing density of a discharge unit. A cross-sectional area of the discharge unit is increased to reduce filtrate discharge resistance, thereby facilitating fine filtering at low filtration pressure.
The present invention also provides a fine filtering apparatus in which a concentrated filtrate discharge unit has a jacket shape such that suspended solids entrapped by filter media can be smoothly discharged during backwashing.
The present invention also provides a fine filtering apparatus having simple and compact valves and other pipings and using filter source water as backwash water so as to eliminate the need for a treatment tank for backwash.
The present invention also provides a fine filtering apparatus in which a number of filtering devices are combined in parallel so as to treat a large amount of source water, thereby increasing throughput capacity.
According to an aspect of the present invention, there is provided a fine filtering apparatus including: a main body which is a main pathway of supplied water, the supplied water flowing in the longitudinal direction of the main body; filter media comprising flexible fibers enclosed by the main body and extending in the longitudinal direction of the main body, the flexible fibers controlling a packing density and filtering out a variety of suspended solids contained in the supplied water; a supplied water guide jacket supplying the supplied water to the side of the lower portion of the main body; a filter media fixing plate installed at the lower end of the supplied water guide jacket and having a plurality of fixing holes fixing lower ends of the flexible fiber filter media; a density control plate having a doughnut shape, installed between the supplied water guide jacket and the filter media fixing plate and preventing the supplied water from flowing to the filter media fixing plate by increasing filling density of the flexible fibers fixed to the filter media fixing plate in hollow portion of the density control plate; an inner porous chamber extending from the top of the main body and having a constant radius, the inner porous chamber increasing a density of upper layer of the filter media, and having a plurality of treated water supply holes formed therein through which water treated by the filter media is discharged outside of the main body; and a concentrated filtrate discharge jacket covering a portion of the top and surrounding part of the outside of the main body, and discharging concentrated filtrate entrapped by the filter media, after being backwashed, outside of the main body.
Lower ends of the flexible fibers may be fixed to the filter media fixing plate and upper ends of the flexible fibers are not fixed. A plurality of supplied water passing holes may be formed in the area of the main body corresponding to the supplied water guide jacket. In order to discharge the concentrated filtrate, after being backwashed, outside of the main body, the filtering apparatus may have a cylindrical concentrated filtrate discharge jacket having a jacket shape and covering a portion of the top and surrounding part of the outside of the main body and discharging concentrated filtrate outside of the filtering apparatus via the top of the main body.
A plurality of concentrated filtrate passing holes may be formed on a portion of the main body corresponding to the concentrated filtrate discharge jacket.
The filtering apparatus may further include a lower attached structure supporting the filter media fixing plate from below and having a backwash air supply pipeline supplying backwash air during backwashing.
A plurality of backwash air supply holes, through which the backwash air passes, may be formed in the filter media fixing plate in a hexagonal arrangement, or may be formed in the upper portion of the backwash air supply pipeline within the main body.
The volume of the inner porous chamber may be 10 to 50% of the volume of the main body.
The flexible fibers may be composed of a single material or different materials according to the supplied water to be filtered or a degree of treatment of the supplied water.
An extra water tank, pump, valve, and piping for backwash may be not required by using the supplied water as backwash water during backwashing.
Filtering and backwashing may be performed in the same direction by using the supplied water as the backwash water during backwashing.
During backwashing, backwash air intermittently supplied through the backwash air supply holes of the filter media fixing plate or the backwash air discharge holes of the backwash air supply pipeline may produce turbulence thereby generating shearing stress in the flexible fiber filter media and allowing contaminants entrapped by the filter media to separate from the filter media in a short period.
The backwash air may be generated by an air compressor, stored under high pressure in a storage tank connected to the backwash air supply pipeline, and then periodically supplied to the main body during backwashing.
The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. In the drawings, the thicknesses of layers and regions are exaggerated for clarity. Like reference numerals in the drawings denote like elements, and thus their description will be omitted.
Referring to FIGS. I through 11, a filtering apparatus 100 according to an embodiment of the present invention includes a main body I which is a main pathway of supplied water (filtered source water and/or backwash source water) and encloses flexible fibers 6 extending in the longitudinal direction of the filtering apparatus. A supplied water guide jacket 7 supplies the supplied water into the side of the lower portion of the main body 1 and a filter media fixing plate 12 installed at the lower end of the supplied water guide jacket 7 has a plurality of fixing holes 15 fixing lower ends of the flexible fiber filter media 6. A density control plate 9 having a doughnut shape is interposed between the supplied water guide jacket 7 and the filter media fixing plate 12 and prevents the supplied water from flowing to the filter media fixing plate 12 by increasing the water pressure in a hollow portion of the flexible fibers 6 fixed to the filter media fixing plate 12. A porous chamber 10 extends downward from the top of the main body 1 inside the main body, increases a density of an upper layer of the filter media 6, and has a plurality of treated water supply holes 11 so as to bring in water treated (clarified) by the filter media 6 and discharge the water outside of the main body. A concentrated filtrate discharge jacket 16 covers a portion of the top of the main body 1 and discharges a concentrated filtrate, after being backwashed, outside of the main body 1. A lower attached structure 13 supports the filter media fixing plate 12 from below and has a backwash air supply pipeline for supplying backwash air during backwashing.
Referring to
According to an embodiment of the present invention, a lower attached structure 13a, shown in
Upper ends of the flexible fibers 6 are not fixed in place. A plurality of supplied water passing holes 8 are formed in the main body I where the supplied water guide jacket 7 contacts the main body 1, as shown in
The flexible fibers 6 used as filter media may be composed of a single material or different materials according to the supplied water to be filtered or a degree of treatment required for the supplied water. The flexible fibers 6 may be composed of polyamide, polyester, polyprophylene, etc.
Referring to
In the filtering apparatus 100, backwash air intermittently supplied through the backwash air supply holes 14 of the filter media fixing plate 12 or the backwash air discharge holes 4b of the backwash air supply pipeline 4 into the main body I during backwashing produces turbulence, and a shearing stress acting on the flexible fiber filter media 6 allows contaminants entrapped by the filter media 6 to quickly separate from the filter media 6. The backwash air intermittently supplied as described above is generated by an air compressor 62 as shown in
The region of the main body 1 corresponding to the supplied water guide jacket 7 has a porous plate that prevents the supplied water from encountering resistance thereby maintaining constant access rate. The porous chamber 10 is integrated with or separate from the clarified water discharge pipeline 3 and the upper cover structure of the main body 1. The concentrated filtrate discharge jacket 16 is installed on the upper and outer portion of the main body I in the form of a jacket and the concentrated filtrate that overflows to the upper portion of the main body I is smoothly discharged through the outer jacket. A bundle of flexible fibers 6 is fixed to the filter media fixing plate 12. A single type or various types of flexible fibers 6 having different physical properties with respect to the supply unit and the discharge unit may be used according to a type of matter to be filtered or a degree of treatment of the matter.
The operation of the fine filtering apparatus according to an embodiment of the present invention will now be described with reference to
Referring to
More specifically, the suspended solids in the filter source water (supplied water) are entrapped by the filter media while passing through the filter media including the flexible fibers 6 by various mechanisms such as sieve filtration, physiochemical adsorption, isolation, precipitation, capillary phenomenon and the like. The clarified water from which the suspended solids are removed flows to a clarified water storage tank 54 via the discharge valve V1.
As the filtration process continues, the amount of the suspended solids entrapped by the filter media 6 increases, and the filtration resistance is increased and the filtration flux is lowered. Accordingly, the rate at which the clarified water is produced decreases. When the amount of clarified water decreases to less than the desired amount of water, the filtration pressure is higher than a set value or a predetermined filtration duration is complete, backwashing is initiated.
Referring to
During backwashing, the filter media 6 of the filtering apparatus 100 is spread horizontally and vertically and are strongly shaken due to high pressure air supplied to the filtering apparatus 100 by the air compressor 62 and the air storage tank 64, and the backwash water supplied to the filtering apparatus 100 through the filter source water and/or the backwash water supply pump P. Due to the spreading and shaking of the filter media 6, turbulence occurs, which induces shearing stress on the filter media. As a result, the particulates (suspended solids) entrapped by the filter media 6 are separated within a short period. The suspended solids separated from the filter media 6 are mixed in the backwash water, thus forming a concentrated filtrate. The concentrated filtrate is flowed to the concentrated filtrate storage tank 56 via the concentrated filtrate discharge jacket 16 and the concentrated filtrate discharge valve V3.
During the backwashing, the high pressure air generated by the air compressor 62 can be stored in the air storage tank 64, and then the stored high pressure air is periodically supplied to the filtering apparatus 100. As a result, the backwash process can be performed efficiently.
As described above, during backwashing, the filter source water contained in the filter source water tank 52 can be used as backwash water, but backwash water stored in a separate tank may also be used.
When the filter source water stored in the filter source water tank 52 is used as backwash water, a separate backwash water tank, pump, valve, and other piping for supplying the backwash water are not required. Thus, the structure of the filtering apparatus is simple.
Hereinafter, the filtering apparatus of the present invention will further be described with reference to the following Experimental Example.
Experimental Example—Sewage Treatment
The filtering apparatus 100 according to an embodiment of the present invention having a main body with a diameter of 1500 mm and a length of 3000 mm was installed in a sewage disposal plant and operated for six months. The average concentration of the solid substance (SS) in the supplied water was 10.3 ppm and the average concentration of SS in the discharged water was 0.7 ppm. Accordingly, the concentration of SS in the discharged water was always maintained at 1 ppm or less. Also, the average output efficiency was 92.9%. As a result of investigating a distribution of the particle size of the suspended solids in the discharged water and the supplied water, removal efficiencies of 70%, 82%, 85%, 93%, 95%, 98%, and 100% were obtained for particle sizes of 1-3 μm, 3-5 μm, 5-8 μm, 8-10 μm, 10-15 μm, 15-25 μm, and 25 μm or more, respectively. In the sewage or foul water biologically treated, at least 70% of BOD in the discharged water was solid BOD, indicating that when removing the suspended solids in water, BOD was removed too. Accordingly, an average supplied BOD of 9.0 ppm, an average discharged BOD of 3.0 ppm and an average removal rate of BOD of 60.5% were obtained.
As described above, a fine filtering apparatus in which a packing density can be controlled with flexible fibers according to embodiments of the present invention has a high filtration efficiency, produces a large amount of clarified water, and has an increased filtering duration, and has low power consumption. In the filtering apparatus, flexible fibers having an effective diameter of 1 to 60 μm and having flexibility, elasticity, and proper surface roughness extend in the longitudinal direction of the apparatus. A jacket shaped unit for supplying source water (supplied water) has a porous influx structure. Clarified water (treated water) is discharged through a central porous chamber. The whole filter media layer can function as a particle-entrapping space.
Number | Date | Country | Kind |
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10-2004-0015580 | Mar 2004 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR04/00576 | 3/17/2004 | WO | 11/9/2006 |