This invention relates to automatically operated fire extinguishing systems and methods. More particularly, this invention relates to automatically operated fire extinguishing systems and methods especially useful for warning of fires and extinguishing fires occurring on commercial or residential cook stoves, fryers and ranges.
U.S. Pat. Nos. 4,773,485, 4,834,188, 5,127,479, 5,697,450, 5,871,057 and 6,044,913, each assigned to the assignee of the present invention, disclose systems for extinguishing fires which occur on residential cook stoves, fryers and ranges. U.S. Pat. No. 6,044,913 is specifically incorporated in this application by reference in its entirety. While the systems disclosed in these patents have gained wide acceptance and function effectively to extinguish fires on residential cook stoves and ranges and fryers, these patents rely on an array of heat sensing elements coupled to one another with cables strung around the internal periphery of range hoods. Since these systems require at least some skill in mechanical assembly and require adjustments in cable length, they are systems which are somewhat difficult for the average home owner to install. Moreover, these systems are relatively expensive.
Attempts have been made to develop electronic systems which do not have the difficulties of cable systems. U.S. Pat. Nos. 4,830,116 and 4,887,674 are exemplary of such systems, but the systems disclosed in these patents have not been commercialized. Other electronic systems are exemplified by U.S. Pat. Nos. 5,186,260 and 5,207,276; however, these systems rely on twisted insulated conductors which limit alarm signals upon the insulation melting. These are irreversible systems which are also subject to degradation over time. In addition, prior art arrangements are not easy to install and require drilling, measuring, screwing and bolting, which procedures tend to discourage their installation.
In view of the aforementioned considerations, there is a need for fire extinguishing systems, suitable for commercial and residential cook stoves, fryers and ranges, as well as other heating and heated devices, which are very easy to install and less expensive than the aforementioned, prior art systems.
Current fire extinguishing systems are hardwired to avoid grounding difficulties which cause unnecessary shut-off of electricity and gas due to the presence of sonically triggered alarm systems, thus limiting the systems to situations where only hardwiring can be utilized. Consequently, fire protections systems as disclosed in U.S. Pat. No. 6,044,913 are not conveniently installable in all situations. Accordingly, there is need of an arrangement that allows use of acoustically triggered shut-off systems. Moreover, there is a need for a way to conveniently incorporate add-on features with cook stove fire extinguishing systems generally configured as present commercially available systems.
It is a feature of the present invention to provide new and improved fire extinguishing systems for residential and commercial cook stoves, fryers and ranges, which are relatively easy to install and are relatively inexpensive.
With this feature and other features in mind, in a preferred embodiment, the present invention is directed to a system for detecting and suppressing fires on cook stoves and fryers being energized by a source of gas or electric current. The system includes a heat sensor circuit comprised of one or more heat sensors, which are connected to a control circuit. When the heat sensors detect increased temperature representative of a fire, the control circuit sounds an audible alarm. The audible alarm trips an acoustical switch that is separated from the electrical shut-off which in turn triggers the fire extinguisher solenoid latch mechanism discharging a fire extinguisher and activating a general purpose contact closure output.
In accordance with the invention, when hardwiring cannot be used, a sonic activated cut-off assembly, triggered by the audible alarm, is placed between the burners and the source of gas or electric current to interrupt the flow of gas or electric current from the source to the burners.
In accordance with another aspect of the invention, permanent magnets are used to retain a nozzle and heat sensor in proximity to cook stove burners for the purpose of suppressing fire.
Upon further study of the specification and appended claims, further features and advantages of this invention will become apparent to those skilled in the art.
Various other features and attendant advantages of the present invention will be more fully appreciated as the as the same becomes better understood when considered in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the several views, and wherein:
In accordance with the principles of the present invention, mounted within hood 16 are heat sensor sub-assemblies 20 and 22, connected by leads 24 and 26 to an electric control circuit 30 disposed within cabinet 17. Note that two heat sensors 27 and 28 (preferably part nos. 305-1 and 305-2) are shown as are preferably used in residential systems; however, the number of heat sensors could vary depending upon the specific application. The electronic control circuit 30 is housed either with or proximate a canister of fire extinguisher material 32 which is connected by a tubular line 34 to first and second dispensing nozzles 36 and 38. Note that two dispensing nozzles are shown, as is preferable in residential systems; however, the number could vary depending upon the specification of the application.
When a pan 14 containing food is left on a burner 12 of the stove with the burner on and forgotten about, moisture may evaporate from the pan and the grease or other food in the pan may ignite. If this occurs, the electrical properties of heat sensors 20 and 22 change due to the elevated temperature caused by the fire. The heat sensors 20 and 22 are connected over lines 24 and 26 to the control circuit 30 allowing the control circuit to sense the elevated temperature caused by the fire
When an elevated temperature representative of a range top fire is sensed by the control circuit 30, the control circuit transmits a signal which activates the solenoid latching mechanism causing the fire extinguisher 32 to extinguish fluid to discharge through the tubular line 34 to the first and second nozzles 36 and 38.
In accordance with the present invention, the heat sensor sub-assemblies 20 and 22 are either thermistors (resistive devices that have a resistance proportional to temperature), diodes (conductive devices that have a forward voltage proportional to temperature), or an active temperature sensor (a sensor or sensor circuit which has a voltage, current or resistance output proportional to temperature). In a preferred embodiment, the heat sensors 20 and 22 are diodes.
Upon the occurrence of a fire, the electronic control circuit 30 activates an audible alarm 40 which emits a high decibel signal to alert occupants of the fire.
The electronic control circuit 30 also preferably contains an auxiliary relay providing a switch to activate either the gas or electric shutoff device using an interconnect cable. In the event that the optional sonic receiver assembly is used to activate the electric or gas shutoff device, the auxiliary relay may be used for the capability for activating remote devices such as emergency power shut-offs, emergency lighting, security systems, automatic telephone dialers, or wide area alarm systems. These remote devices may be wired directly to the relay on terminal strip position 5, 6, and 7 of electronic control circuit 30, or the relay could activate another interface relay for the purpose of transmitting low level RF, ultrasonic sound, infra-red or laser to be used as a trigger. Additionally, these remote devices may be triggered by detecting the sound signature of the audible alarm 40.
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The normally closed gas shut-off valve assembly 46 may be activated by the following: 1) loss of power to the gas control box 51 as a safety feature; 2) the external optional sonic receiver (see
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The audio alarm 40 emits an audio signal to draw attention to the hazardous condition causing the alarm, and, will cut off the gas or electricity to the stove 10 by the preferred interconnect cable and closing of contacts of relay circuitry 30 position 5 and 7 on terminal strip or detecting the audio signal through the optional interface of
Each of the fittings 77 and 78 has a mounting screw 80, Teflon washer 79, and flat washer 81 (see
In a preferred embodiment, the magnets 73 are magnets manufactured by Master Magnetics, Inc., (part #07207) and are rated at 100 lbs. pull. The magnet housings 76 are 2 inches long×2 inches wide×1 inch thick and are zinc chromate plated with ¼ inch hole 84 centered in the top of the housing. If necessary, corresponding magnets of other sizes and ratings as well as magnets from other manufacturers can be used.
The discharge hose assemblies of
This method of attachment allows for ease of installation of the entire discharge hose assembly underneath the range hood without having to measure for drill holes. This method saves considerable time and labor during installation since the hoses 34 (
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In the alarm state, the clocked pulse period within the integrated circuit U1 decreases to 40 milliseconds and the alarm 40, which is a piezoelectric horn, sounds with a frequency of approximately 3200 hertz and a duty cycle of approximately 100 milliseconds on and 60 milliseconds off. During the 60 milliseconds time interval when the horn 40 is off, the temperature sensed by the heat sensor sub-assemblies 20 and 22 is again checked, allowing an exit from the alarm state if the temperature has been reduced below the set point. Pin 2 of Integrated circuit U1 represents the alarm state and is high in the alarm state and low when not in the alarm state. When the integrated circuit U1 is in the alarm state, the low battery alarm is inhibited, but CR10 RED L.E.D. pulses approximately once per second.
Connected to pin 5 and pin 2 of the integrated circuit U1 is a second integrated circuit U2 which is preferably part number HCF 4017BE or 4017. Integrated circuit U2 has three input pins which are affected by the alarm state of integrated circuit U1. When the alarm state occurs, U2 pin 15 which is the reset input is driven low, U2 pin 14, the clock input which functions as an enable input, is driven high, and U2 pin 13, the enable input which functions as a clock input, toggles once per second as CR10 L.E.D. blinks. Subsequent to the first pulse for one second, the U2 pin 4 out-put becomes active for 1 second and turns on power transistor Q3 (MPS3904) through R6 activating relay RY1 and causing a contact closure of approximately one second. This contact closure output from RY1 is connected to terminal strip P1 pins 5,6, and 7 (see
The resistor R3 (2.2K) sets the current through CR10 L.E.D. to approximately 10 milliamps for 10 milliseconds duration of the battery check to monitor internal resistance of the 9 volt battery and provide a more accurate check of the battery. Resistor R5 (10K) is used to pull up the voltage at U1 pin 5 and U2 pin 13 to +V while the L.E.D. is off.
Battery life of the battery on circuit board 30 is improved by interrupting the power to the heat sensor sub-assemblies 20 and 22 and also circuitry associated with transistor Q1 except during the time the input to integrated circuit U1 pin 15 is actively monitored.
Resistor R8 (3M) causes a trickle current of approximately three micro-amps to continuously flow through the impulse activated extinguisher solenoid 67. Should the solenoid be activated, or the wiring to the solenoid 67 be cut, resistor R8 causes the input of U3 pin 9 to be low and the output of U3 pin 12 to be high. This U3 pin 12 is connected to U1 pin 2 via diode CR5. When U1 pin 2 is forced high, the horn 40 sounds indicating a fault condition has occurred. Diode CR5 prevents the output of U3 pin 12 from affecting normal circuit operation when U3 pin 12 is in its normal low state. Diodes CR4, CR6 and capacitor C3 prevent the fault detection circuit from activating while U2 output is changing state during an alarm sequence operation. Transistor Q8 allows the output voltage of Q1 and the temperature sensor circuitry to bring U1 pin 2 high if the connection to either of the heat sensor assemblies 20 and 22 opens, again sounding horn 40 indication a fault condition.
The system operates in the “supervised mode”; meaning if a system or system component fails there will be an alarm output by 40 and the CR10 L.E.D. will flash once per second. A signal from U1 pin 10 activates transistor Q10. Transistor Q10 sends a signal to sounding horn 40 through coil L1 and connector P2 pin 2 for external alarm installation. When the system is in the supervised mode, the fire extinguisher 32 will not dispense suppressant. If one of the temperature sensors 27 or 28 malfunctions, the system will enter supervised alarm mode. In the event of a fire, if either of the sensors 27 or 28 detects t a fire and the system still operates to extinguish the fire. This function allows the system to police itself for system malfunctions, while also alerting the user to the system malfunction. The system is also able to detect a fire and extinguish the fire while in the supervised mode of operation.
Power of 115 vac supplied from wall outlet 52 flows through the circuitry 51 to the 24 vac step down transformer T1 pin 1 and pin 3 of the primary. Transformer T1 supplies 24 vac with a center tap splitting the secondary into one 24 vac and two 12 vac power sources. The secondary supplies 12 vac from T1 pin 12 to K1 Relay (4 PDT) coil and T1 pin 9 to E1 tab. The other side of K1 coil is connected to E2 tab. E1 and E2 tabs are the two input activation connections using the standard interface cable from the control circuit board 30. T1 pins 7 and 9 supplies 12 vac to AC1 and AC2 tabs to interface a connection for optional sonic receiver assembly if used.
The 24 vac is supplied from T1 pin 7 to one side of the coil of K3 through C1 tab. T1 Pin 7 also connects to the N/O contacts of K2. The other side of the K3 coil is connected to C2 tab to the N/O contact on K1.
When a signal is detected at tabs E1 and E2 by either optional sonic receiver assembly (
To reset control box 51, a normally closed push button switch NCR when depressed de-energizes coil K1 allowing 3 of the 4 conditions listed above to be reset. The 4th condition with the normally closed valve 46 will not let gas to flow to the stove until PB switch is depressed. When PB switch is depressed the normally closed valve 46 will be energized and allow gas to flow to the stove. This is a safety feature that forces the valve to be manually activated when everything is at optimum conditions.
When electric shutoff is either plugged into wall outlet 44 or the circuit breaker to wall outlet 44 is reset, the output power from tabs E4 and E6 will energize the contactor coil therefore allowing current flow to the range top stove.
Power supplied 44 for circuitry 48 is applied to the primary side of step down transformer X1 part number VPP12-400. One side of the secondary 12 VAC pin 12 is supplied to CTR1 relay 4 PDT pin 14 of the relay coil. Pin 7 of the secondary coil is supplied to tab E9 through external connector. When an alarm condition occurs, CTR1 relay is energized by either the switched condition of the standard interface cable or the remote sonic receiver assembly. CTR1 relay simultaneously will latch the relay coil through a jumper on E11 and E12. This latched condition also latches the other three sets on contacts which are 1) Aux Alarm E19 and E28, 2) Aux 1 E13, E14, and E15, 3) Aux 2 E16, E17, and E18. Pins 5, 9, and I will switch power to E6 causing power loss to coil. This condition switches off current flow to the range top stove.
The audio signal from the alarm 40 is detected by a microphone MIC1. The signal from MIC1 microphone flows through capacitor C2 (0.1 mfd) and R5 (2.2K) resistor that form a passive filter to attenuate frequencies outside the desired range to U1-B pin 6. Integrated circuit U1 preferably LM392 is a two stage (U1-A and U1-B) low power programmable operation amplifier, used to amplify and square the input signal from microphone MIC1. The signal at U1-B pin 6 is then amplified and configured by capacitor C1 (0.1 mfd) and R6 (470K). The signal flows to the second stage U1-A pin 3 to stabilize the output signal at U1-A pin 1. R8 (100 k), R9 (56K) and C3 (0.1 mfd) configures the amplification and squaring of the signal. The output signal of U1 flows to a second integrated circuit U2 (PIC 16F627A programmable processor). Oscillator Y1 supplies a clock pulse of 3.58 MHZ. to integrated circuit U2 pin 15 and 16. The input signal flow to integrated circuit U2 pin 3 and 10, is evaluated to determine the desired frequency of the original audible signal. All other noise frequencies other than the frequency that is generated by the alarm 40 on the circuit board 30 are discarded. The program in U2 allows the correct signal to be selected. When integrated circuit U2 recognizes the correct signal, transistor Q1 (2N7000) is activated to energize the coil of K1 Relay. A normally open set of contacts in K1 relay are closed which completes the loop through J1 connector for activation of either the electric 56 or gas 51 shut-off device.
Referring now to
The interface arrangement 210 has an additional electrical connector 220 for connections to the audible alarm and strobe assembly of
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The gas shut-off controlled box 250 also includes an electric power reset button 270, a valve reset button 272 and a gas flow indicator 274. A power plug cord 276 is provided for connecting with a wall outlet while a power cord connector 278 receives power cord from the cook-stove. The optional alarm strobe of
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In the arrangement of FIG. 17,nozzles 160 are mounted in the hood 154. The nozzles 160 are connected by a discharge piping 162 and 164 to a fire extinguisher within the control box 158. Some of the nozzles 162 are directed toward the range 150 while others of the nozzles 162 are directed to discharge into the exhaust ducts 155 where grease tends to accumulate.
All the United States patents cited herein are incorporated herein by reference.
From the foregoing description, one skilled in the art can easily ascertain in the essential characteristics of this invention, and without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions.