Fire hydrants or fire plugs are employed by nearly all municipalities. As with other infrastructure, fire hydrants need to be maintained. The intent of a fire hydrant maintenance program is to keep hydrants in a ready condition through flushing, inspection, lubricating, cleaning and painting. One of the more difficult aspects of a fire hydrant maintenance program is the process of cleaning the hydrant or plug. This is often accomplished by pressure washing or sandblasting the fire hydrant in order to remove dirt, grease and flaking paint from the outer surface of the hydrant. In order to protect the surroundings, a plastic shower cap may be used, along with a small tarp placed over the adjacent sidewalk or lawn. The cleaning process also requires a generator and an air compressor for the pressurized fluid or sand that is being applied to clean the hydrant not to mention a supply of the fluid or sand.
Another way of cleaning the fire hydrant is by a worker manually using a hand held wire brush to remove flaking paint, grease, dirt and the like from the outer surface of the accessible portion of the fire hydrant. As is easily recognized, such work is laborious and time consuming. A single worker is not able to clean very many hydrants or fire plugs in a single day. In order to clean the significant number of fire hydrants which even a midsize municipality employs in a reasonably limited time period, the municipality would need to employ a number of workers for the task.
It would be advantageous to provide a rotary brush system to clean fire hydrants, with the brush system including bristles that contact or are capable of contacting all of the above ground exterior surface of a hydrant or plug. The system could be mounted to a motor vehicle so that an effective and quick cleaning of the fire hydrant can take place by a single worker without the need for ancillary equipment such as generators, air compressors, a supply of cleaning material and the like and without needing multiple personnel during the cleaning process. Such a motorized cleaning system would also eliminate the need for multiple workers to be employed in the fire hydrant cleaning process, as a mechanized system would be significantly faster in cleaning a fire hydrant than would be a manual process for doing so. In other words, it would be advantageous to provide a one man cleaning system in order to reduce the costs to the municipality for cleaning fire hydrants.
In accordance with one aspect of the present disclosure, a cleaning apparatus for cleaning an associated object comprises a motor, an output drive shaft powered by the motor and a cleaning attachment coupled for rotational movement with the output drive shaft and having an axis of rotation. The cleaning attachment comprises a housing including an outer surface and an inner surface and a plurality of elongated cleaning members mounted to the inner surface of the housing.
In accordance with another aspect of the present disclosure, provided is a cleaning apparatus for the on-site cleaning of a stationary object. The cleaning apparatus comprises a housing, including an interior surface. A plurality of elongated cleaning members is mounted to the housing interior surface. A motor is provided for rotating the housing along a generally vertical axis in relation to the associated stationary object.
In accordance with still another aspect of the present disclosure, provided is a method for cleaning a stationary object. The method comprises providing a housing equipped with elongated cleaning members located on an interior surface thereof. The housing is lowered over the stationary object. Thereafter, the housing is rotated and an exposed surface of the stationary object is contacted with the elongated cleaning members.
With reference now to
With reference now to
With reference again to
Secured to an interior wall of the housing 10 are one or more mounting blocks 70. Each of these supports a plurality of elongated cleaning members 72. In one embodiment, the elongated cleaning members comprise bristles made of a suitable material such as metal wire or the like. In another embodiment, the elongated cleaning members comprise descaling needles. Such needles are known in the art and generally range in diameter from 2 mm to 4 or 5 mm and in some embodiments will have a length of 180 mm or more. Some descaling needles have a flat tip, while others are chisel tipped. The use of such needles for removing foreign substances from metal, wood, stone or the like is known. The needles are typically formed of drill rod or similar tough hard elastic steel. Descaling needles are known for removing scale from welds and for removing foreign substances from generally rigid surfaces. Normally, descaling needles are used in a reciprocating manner being propelled either pneumatically or with a reciprocating hammer.
In contrast, the instant disclosure pertains to the use of such elongated cleaning members, whether they be termed descaling needles or metal brush elements or the like in one or more blocks or support members, or otherwise rigidly attached to an interior surface of the housing 10 so as to selectively contact the exposed surfaces of a stationary object which is to be cleaned by the apparatus disclosed herein. In one embodiment, brush elements, made of a spring steel wire, are provided in a single length but with two different diameters. More particularly, the cleaning members can be 11 inches (27.94 cm) in length and can come in a larger diameter of 0.177 inches (0.45 cm) and a smaller diameter of 0.090 inches (0.23 cm).
Fasteners 74 extend through apertures 76 (see
In the embodiment illustrated in
It should be appreciated that the bristles 72 are suitably sized so as to accommodate the several different diameter sections of the hydrant 90. As is evident from
With the embodiment illustrated in
In another embodiment, the bristles 72 could be so sized as to accommodate the varying diameter sections of a fire hydrant. In this embodiment of the disclosure, the clam shell halves of the housing would be open as they approach a fire hydrant and would be closed around the fire hydrant when cleaning of the hydrant is desired. Subsequently, the clam shell halves would again be opened in order to allow the cleaning system to be displaced from the fire hydrant.
With reference again to
With reference now to
While a brush mount of a particular size and configuration is illustrated in
Further, bristles of a variety of sizes and configurations could be employed as may be required. In addition, bristles of different materials may be used. In other words, both metallic and non-metallic bristles are contemplated for use. If metallic bristles are employed, the bristles can have diameters of varying sizes. Thus, different gauge wire can be employed for the bristles if so desired or required. As might be expected, thousands of such elongated cleaning elements, bristles or descaling needles can be employed to cover the interior surface of the housing 10.
It should be appreciated that the housing 10 has to be of a suitable diameter and length so as to accommodate the fire hydrant or fire plug being cleaned. Thus, the height of the cylinder has to cover the total above ground height of the fire hydrant and the diameter of the housing needs to accommodate the maximum diameter of the fire hydrant being cleaned and provide additional space for brushes mounted to the interior surface of the housing. One conventionally known size of fire hydrant or fire plug has a height of about 29 inches (73.66 cm) and has a diameter of about 18 inches (45.72 cm). Needless to say, other fire hydrant diameters and heights can also be accommodated by suitably sizing the housing 10.
With reference now to
In the embodiment illustrated in
In use, an operator sitting in the cab 158 of the vehicle 150 can approach a fire hydrant and lower the housing over the fire hydrant until the housing approaches a ground surface or otherwise encircles the fire hydrant. When the correct cleaning position of the housing is reached, the motor 50 is actuated in order to rotate the housing 10 and, hence, engage the bristles 72 against the outer surface of the hydrant 90. The length and thickness of the several elongated cleaning members or bristles is such as to allow for varying degrees of buckling and lateral deflection of the bristles when impacting a work surface, such as the outer surface of the hydrant 90. In other words, the ends of the bristles may splay out along the surface of the fire hydrant. As will be appreciated, the greater the deflection or splaying of the bristles, the less will be the intensity of the impact of the bristle tips against the outer surfaces of the fire hydrant. The length and flexibility of the elongated cleaning members enables a variation in the intensity of the impact of the cleaning members on the worked surface, i.e., the outer surface of the stationary object which is meant to be cleaned. It should be appreciated that the larger the amount of bristles in a given area, the more focused is the cleaning action on the fire hydrant or other stationary object, particularly if the bristles are not allowed to deflect or splay out. If desired, the force of a bundle of bristles can be intensified and confined to a smaller area. On the other hand, the more the cutting or working ends of the bristles are allowed to splay out or deflect, the more they are able to conform to the irregular outer surface of a fire hydrant or similar stationary object. In this way, the outer surface of the hydrant is cleaned or scoured in an efficient, rapid, and effective manner without the need for multiple personnel to handle the cleaning process and without the need for ancillary equipment, such as hoses, pumping equipment, power generators, cleaning fluids, sand and related material and equipment.
Once the cleaning process has been completed, the motor 50 is deactivated. The housing 10 can at that point be lifted away from the fire hydrant 90 via the arm 160. The vehicle can then be driven to the next adjacent hydrant to be cleaned. There, the process discussed above is again repeated.
In a further embodiment of the present disclosure a single piece housing can be contemplated in which bristles are either detachably mounted to the housing via mounts or permanently secured to the housing. It should be appreciated that with a single piece housing, the housing would need to be lowered over the fire hydrant meant to be cleaned and then lifted upwardly away from the fire hydrant when the cleaning process is complete. With a single piece housing and permanently mounted bristles, the entire housing would be replaced when the bristles are no longer effective to clean a fire hydrant. With a single piece housing and detachable bristles secured on mounting blocks or mounts, the mounts would be detached and replaced as necessary.
It should also be appreciated that multiple piece housings can be employed, such that the housing comprises three or more sections which are joined to each other, such as by hinges. In such a design, each housing section would have mounted thereto bristle mounts, either permanently or detachably.
In another embodiment, the vehicle 150 can support a boom assembly having multiple link sections in order to allow the housing 10 and motor 50 to be moved greater distances away from the vehicle 150.
Once the cleaning system as finished its task, the fire plug or fire hydrant is prepped for priming and painting. Generally, the hydrant is primed and subsequently painted in at least one color. Many hydrants are painted two colors and sometimes even three colors. The various colors that hydrants are painted may indicate the flow characteristics of the hydrant. Different colors may indicate different water flow capacities as in gallons per minute (gpm), with one color indicating more than 1,500 gpm (567.1 liters per minute or Ipm) and various other colors indicating 1,000-1,500 gpm (3785.4-5678.1 Ipm), 500-999 gpm (1892.7-3781.6 Ipm) or less than 500 gpm (1892.7 Ipm). In other words, the amount of water that can be withdrawn from the hydrant could be indicated by the color of at least the cap of the hydrant.
In still another embodiment, the vehicle can be provided with not only a cleaning implement supported on a first boom, but a painting implement supported on a second boom that is spaced from the first boom. In this way, a single vehicle could be used not only to clean the fire hydrant, but also to paint the fire hydrant after the cleaning process has finished.
It should be appreciated that the cleaning assembly disclosed herein with suitable modifications can also be employed to clean highway pylons, shoulder posts and the like, located adjacent to roads or paths which can be traversed by the vehicle 150.
It is believed that the cleaning apparatus can clean a stationary object, such as a fire hydrant or fire plug in about one minute. Thus, the fire hydrant is ready to be painted in about sixty seconds. Moreover, the expensive sand blasting process previously employed to clean fire hydrants before painting has been eliminated. Thus, the manual labor involved and the man hours necessary for cleaning fire hydrants has been greatly reduced. Further, hand and eye injuries to workers employing known cleaning processes have been greatly reduced or eliminated entirely. Moreover, the productivity of the maintenance personnel employing the cleaning apparatus according to the present disclosure is greatly increased.
With reference now to
In this embodiment, an arbor cup brush 254 is mounted via a threaded rod 256 to the brush holder 250. This is employed for cleaning the arbor of the fire hydrant. It should be appreciated that several such brushes can be employed. Each arbor cup brush is adjustable via the threaded rod 256 so as to accommodate variations in geometry of the fire hydrant component being cleaned.
Selectively locking the barrel halves 212 and 214 together are angle iron locks 232 which have bolts 242 extending therethrough. In this embodiment, the barrel halves 212 and 214 are fastened together and subsequently the barrel cap 222 is lowered onto the barrel halves and the barrel cap flanges 240 which are mounted on the barrel halves (
With continued reference to
In this embodiment, brush elements, made of a spring steel wire, are provided in a single length but with two different diameters. More particularly, the cleaning members are 11 inches (27.94 cm) in length and include members having a larger diameter of 0.177 inches (0.45 cm) and having a smaller diameter of 0.090 inches (0.23 cm). In the embodiment illustrated in
Extending through multiple openings in both the small wire plate and the large wire plate are the respective wires or bristles. The openings are sized to accommodate the diameter of wire which is meant to be supported by the small wire plate and the large wire plate respectively. It should be apparent from
Depending downwardly from the plate 252 is a standoff 308 which is meant to contact the top of the fire hydrant to correctly space the cleaning assembly vertically in relation to the top of the fire hydrant.
With reference now to
The barrel cap 422 is provided with a plurality of spaced barrel cap flanges 440 which are employed to connect the barrel cap to the upper or first and second housing sections 412 and 414 via suitable fasteners 442 that extend through aligned apertures in the respective barrel cap flange and in the respective housing section. Once the several barrel sections are fastened together, the barrel cap 422 can be lowered onto the now joined barrel sections and fastened in place via the bolts 442 in order to provide a housing which is ready for use.
Mounted to an inner face of each of the respective housing sections 412-418 are wire brush assemblies or holders 470. Each holder includes and plurality of bristles 472. The bristles 472 extend inwardly in the barrel or housing 410 in order to contact the exposed surface of the fire hydrant once the barrel is lowered over the fire hydrant for cleaning purposes. With reference now also to
Suitable fasteners 484 are provided that extend through aligned fastener apertures 486 and 488 in the first and second holder plates 474 and 476 respectively in order to hold the plates together and thus support the bristles. If the fasteners are bolts, they can be secured via nuts 490. It should be appreciated that the respective fasteners 484 also extend through openings 492 in each of the respective housing sections 412-418 in order to securely mount the brush assemblies or wire holders for 470 in place on the housing 410. Thus, the openings or apertures 486, 488 and 492 are aligned in order that a fastener 484 can pass through each aligned set of openings. While the housing sections 412-418 are generally curved, the brush assemblies 470 can be generally planar in configuration as each brush assembly only occupies a limited portion of the circumference of the respective housing section. This can be seen best in
With reference now to
Disclosed has been a one man cleaning system which could be mounted to a motor vehicle so that an effective and time efficient cleaning of a fire hydrant can take place by a single worker. Also disclosed has been a method for cleaning a fire hydrant in a mechanized manner without the need to employ multiple workers to manually clean the above-ground exterior surface of a fire hydrant or plug, or similar stationary object and without the need for ancillary equipment, such as generators, air compressors, a supply of cleaning material and the like. In addition to the other benefits discussed above, the need for preparation time and cleanup is substantially reduced through the use of the disclosed one man cleaning system because there is no need to set up ancillary equipment or supply cleaning materials and to clean up such materials after the fire hydrant has been cleaned and prepared for painting.
Disclosed has been a vehicle on which is mounted a rotary device for cleaning the fire hydrant. The device includes a generally cylindrically shaped housing. A rotary drive is provided for rotating the housing. Mounted on an interior wall of the housing are a plurality of bristles which extend radially and at various angles into the housing. The bristles can flex to accommodate the contours of the fire hydrant being cleaned.
The disclosure has been described with reference to several embodiments. Obviously, modifications and alterations will occur to others upon a reading and understanding of this specification. It is intended to include all such modifications and alterations in so far as they come within the scope of the appended claims and the equivalence thereof.
This application claims priority from Provisional Application Ser. No. 61/648,300 which was filed on May 17, 2012 and from Provisional Application Ser. No. 61/794,920 which was filed on Mar. 15, 2013. The subject matter of each of these applications is incorporated hereinto in its entirety.
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Number | Date | Country | |
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20130306104 A1 | Nov 2013 | US |
Number | Date | Country | |
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61648300 | May 2012 | US | |
61794920 | Mar 2013 | US |