The present disclosure generally relates to fire pits, and more particularly to fire pits that burn solid, pelletized fuel.
Fire pits generate heat and provide a gathering place for people on decks, patios, and the like. Frequently, fire pits burn a gas, such as propane, to generate a fire.
In one aspect, a fire display fire pit for burning pelletized fuel comprises a base configured to rest on a support surface. A hopper is supported by the base and configured to hold the pelletized fuel. A burn chamber supported by the base has a combustion space for burning the fuel. A fuel conveyor is supported by the base and arranged to dispense the pelletized fuel from the hopper toward the combustion space of the burn chamber. A combustion air supply system is supported by the base. The combustion air supply system is configured to deliver air to the combustion space of the burn chamber. The combustion air supply system includes ducting arranged to deliver air to the combustion space of the burn chamber and a blower configured to move air in the ducting toward the combustion space of the burn chamber.
In another aspect, a fire display fire pit for burning pelletized fuel comprises a base configured to rest on a support surface. A hopper is supported by the base and configured to hold the pelletized fuel. A burn chamber supported by the base has a combustion space for burning the pelletized fuel. A fuel conveyor supported by the base is arranged to dispense the pelletized fuel toward the combustion space of the burn chamber. A flame tower is disposed above the burn chamber and supported by the base. The flame tower has a flame tower interior arranged to receive flames produced by the burning of the pelletized fuel in the combustion space of the burn chamber. The flame tower includes a plurality of air outlets oriented to direct air into the flame tower interior in a manner that imparts a vortex effect on the flames produced by the burning of the pelletized fuel in the combustion space of the burn chamber. An air supply system is configured to supply air to the plurality of air outlets. The air supply system includes ducting arranged to deliver air to the plurality of air outlets and a blower configured to move air in the ducting toward the air outlets.
In another aspect, a fire display fire pit for burning pelletized fuel comprises an ornamental housing and a burn chamber having a combustion space for burning the fuel. The burn chamber is disposed in the ornamental housing. A hopper is configured to hold the pelletized fuel, the hopper disposed in the ornamental housing. A fuel conveyor is disposed in the ornamental housing. The fuel conveyor is arranged to dispense the fuel toward the combustion space of the burn chamber. A flame tower extends upward from the ornamental housing. The flame tower is disposed above the burn chamber and has a flame tower interior arranged to receive flames produced by the burning of the pelletized fuel in the combustion space of the burn chamber.
In another aspect, a fire display fire pit for burning solid pelletized fuel comprises a base configured to rest on a support surface. A burn chamber is supported by the base and has a combustion space for burning the fuel. A first hopper is supported by the base and is configured to hold the fuel. A first fuel conveyor is supported by the base and is arranged to dispense the fuel held by the first hopper toward the combustion space of the burn chamber. A second hopper is supported by the base and configured to hold the fuel. A second fuel conveyor supported by the base is arranged to dispense the fuel held by the second hopper toward the combustion space of the burn chamber.
In another aspect, a fire display fire pit for burning pelletized fuel comprises a base configured to rest on a support surface. A hopper is supported by the base and configured to hold the fuel. A burn chamber is supported by the base and has a combustion space for burning the fuel. A fuel conveyor is supported by the base and arranged to dispense the fuel toward the combustion space of the burn chamber. The fuel conveyor includes a fuel outlet through which the fuel is delivered toward the combustion space of the burn chamber and a fuel inlet through which the fuel enters the fuel conveyor. A bottom of the fuel inlet is disposed at an elevation lower than a bottom of the fuel outlet. A flame tower is disposed above the burn chamber and has a flame tower interior arranged to receive flames produced by the burning of the fuel in the combustion space of the burn chamber.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring to
The fire pit 10 includes a base or housing 12 configured to rest on a support surface (not shown) such as the ground, a deck, a patio, etc. The base 12 includes a framework 14 (e.g., a base plate, struts, etc.), a platform 16 supported by the framework, and a shroud 18 supported by the framework. The platform 16 overlies the shroud 18. The platform 16 and shroud 18 bound an interior 20 of the base 12 which contains several elements or components of the fire pit 10. Desirably, the arrangement provides an ornamental or decorative finished and appeasing appearance of the fire pit 10. In the illustrated embodiment, the shroud 18 comprises eight side walls arranged in an octagon configuration, although other shapes are within the scope of the present disclosure. The platform 16 has a peripheral lip that extends outward of the shroud 18. The shroud 18 includes one or more doors 22 for enabling a user or operator to access the interior 20 of the base 12 and components contained therein. The platform 16 includes a plurality of panels 24 supported by the framework 14. In one embodiment, the panels 24 simply rest on the framework 14 and can be lifted off to provide additional access to the interior 20 of the base 12. In another embodiment, the panels 24 may be secured to the framework 14, such as with fasteners. The illustrated platform 16 includes four panels 24, two end panels and two middle or cover panels disposed between the end panels. The panels 24 may be made of any suitable material such as ceramic or metal. The base 12 includes a plurality of casters 26 which engage the support surface and permit the fire pit 10 to be easily moved across the support surface. The casters 26 also space the lower end of the shroud 18 from the support surface, thereby defining a gap there-between through which air can flow through and under the base 12. The base plate of the framework 14 includes one or more vents or openings which permit air to flow into the interior 20 of the base 12, for reasons that will become apparent. In other embodiments, the base 12 may include feet (not shown) instead of or in addition to the casters.
As illustrated, desirably the fire pit 10 is in the form of a furniture component (e.g., patio furniture). This provides a more finished and appeasing appearance to the fire pit 10, making it more suitable in an outdoor living environment (e.g., patio) of the user or outdoor environment of a dining or other establishment. The base 12 can be configured to serve as a furniture component, such as a table, an ottoman, an end table, a display table, or a storage cabinet. In the illustrated embodiment, the base 12 is in the form of a display table (e.g., a fire table). The platform 16 has a tabletop surface 28. The tabletop surface 28 is formed by the panels 24. The tabletop surface 28 increases the usefulness of the fire fit 10 by permitting persons to place objects (e.g., glasses, plates, etc.) thereon and promotes persons to gather around the fire fit. It is understood the fire pit may take the form of other types of furniture.
Referring to
The fire pit 10 includes a fuel delivery system 42 for delivering fuel to the burn chamber 30. The fuel delivery system 42 is supported by the base 12 and is contained within the interior 20 of the base. The facilities the finished and appeasing appearance of the fire pit 10. Some prior art fire pits have a hopper that is visible to the user, which makes the fire pit visually less attractive. In the illustrated embodiment, the fire pit 10 includes two fuel delivery systems 42, which are generally mirror images of one another. Accordingly, one fuel delivery system 42 will now be described with the understand the description also applies to the other fuel delivery system. The fire pit 10 may include more or fewer than two fuel delivery systems 42.
The fuel delivery system 42 includes a hopper 44 and a fuel conveyor 46. The hopper 44 is configured to hold the fuel. The platform 16 of the base 12 overlies the hopper 44 and hides the hopper from view. In the illustrated embodiment, one of the panels 24 (e.g., a cover panel) of the platform 16 acts as a lid and covers the hopper 44 and is removable (from the remainder of the platform) to access the hopper to load more fuel into the hopper. The platform 16 of the base 12 also overlies the fuel conveyor 46 and hides the fuel conveyor from view. The fuel conveyor 46 is arranged to dispense or move the fuel from the hopper 44 toward (specifically, to) the combustion space 34 of the burn chamber 30. The fuel conveyor 44 is slanted upward such that the fuel conveyor raises the fuel as the fuel conveyor moves the fuel toward the combustion space 34. The fuel conveyor 46 includes a fuel inlet 48 (
Referring to
As mentioned above, the illustrated fire pit 10 includes two fuel delivery systems 42. The two (e.g., first and second) fuel delivery systems 42 are arranged to deliver fuel to different portions of the combustion space 34 of the burn chamber 30. The fuel conveyor 46 (e.g., a first fuel conveyor) of one fuel delivery system 42 is arranged to deliver the fuel to one side of the combustion space 34 of the burn chamber 30 and the fuel conveyor (e.g., a second fuel conveyor) of the other fuel delivery system is arranged to deliver fuel to the opposite side of the combustion space of the burn chamber. Two or more fuel delivery systems 42 provides additional pellet capacity, longer operation time before reloading fuel, and/or a more centralized gathering of the fuel in the combustion space 34 for better burning. In one embodiment, the fuel is fed from both fuel delivery systems 42 at the same time. In another embodiment, the fuel is fed from one fuel delivery system 42 and then the other. The fuel delivery systems 42 can switch continuously during operation or one fuel delivery system can delivery fuel until empty and then the fire pit 10 switches over to the other fuel delivery system. In one embodiment, the fuel conveyors of the fuel delivery systems are powered by the same prime mover, such as by drive train operatively coupling the two fuel conveyors together.
Referring to
The combustion air supply system 70 includes ducting 72 and a blower 74. The ducting 72 is arranged to deliver air to the combustion space 34 of the burn chamber 30. The ducting 72 forms a passageway leading from the blower 74 to the burn chamber 30 for guiding the air moved by the blower into the combustion space 34. The blower 74 is configured to move or blow air in the ducting 72 toward the combustion space 34 of the burn chamber 30. The blower 74 includes a prime mover (e.g., electric motor) and a fan blade rotated by the prime mover. In the illustrated embodiment, the ducting 72 includes a main duct 76. The blower 74 is attached to an underside of the main duct 76 and blows air into the main duct from the interior 20 of the base 12. The air drawn into the main duct 76 by the blower 74 from the interior 20 is replaced by air flowing under the base 12 through the gap between the shroud 18 and the support surface and into the interior of the base 12. The ducting 72 includes an air outlet 78 through which air leaves the main duct 76 and enters the burn chamber 30. Air leaves the air outlet 78, enters the ash tray receiving space 38 and then flows into the combustion space 34. The air outlet 78 is positioned at one end of the main duct 76. The main duct 76 generally surrounds the fuel conveyor 46 of a fuel delivery system 42. As a result, the air flowing through the main duct 76 cools the fuel conveyor 46.
As mentioned above, the illustrated fire pit 10 includes two combustion air supply systems 70. The two (e.g., first and second) combustion air supply systems 70 are arranged to deliver air to different portions of the burn chamber 30. One combustion air supply system 70 is arranged to deliver air to one side of the burn chamber 30 and the other combustion air supply system is arranged to deliver air to the opposite side of the burn chamber. This provides a more even air flow to the combustion space 34, resulting in a more uniform burning of the fuel in the combustion space.
Referring to
In one embodiment, the base 12 includes one or more heat distributers (not shown) for distributing some of the heat produced by the burning fuel laterally outward to heat the area around the fire pit 10, such as where people may be siting. The heat distributers generally take heat from the interior 20 of the base 12 and direct it to the area surrounding the fire pit 10. For example, the heat distributes take the air in the interior 20 of the base 12, which is heated by the burn chamber 30, and directs it outward to the area surrounding the fire pit 10. In one embodiment, the heat distributer includes one or more vents disposed on the outside of the base 12, such as on the shroud 18. The heat distributer may include a blower for moving air through the vent. In one embodiment, the heat distributer may include ducting for guiding the air moved by the blower to and through the one or more vents. The blower may be inside or outside the interior 20 of the base 12. In one embodiment, the blower of the heat distributer takes air from the interior 20 of the base 12, which is heated by the burn chamber 30, and directs it out of the one or more vents. In one embodiment, the ducting of the heat distributer extends along and is in conductive heat transfer contact with the burn chamber 30 such that the air is heated by the burn chamber as the air moves through the ducting. In other configurations, other blowers of the fire pit, such as the blowers for the burn chamber 30 and/or fire tower (described below) could be used to force air out of the one more vents. Other configurations of the heat distributer are within the scope of the present disclosure.
Referring to
In the illustrated embodiment, the flame tower housing 94 has a rectangular (e.g., square) cross-sectional shape. The flame tower housing 94 includes four columns or posts 104 and four side walls 106 extending between the columns. The columns 104 extend upward from a flame tower base (e.g. flame tower base plate) 108 of the flame tower housing 94. Each side wall 106 includes at least one translucent or transparent panel 110. In the illustrated embodiment, each side wall 106 includes two translucent or transparent panels 110 with a vent grate 112 disposed therebetween at about the middle of the side wall 106. The vent grate 112 may be disposed at other positions along the side wall 106, such as at the bottom or at the top of the side wall. In one embodiment, the vent grate 112 is omitted from the side wall 106. The panels 110 permit a viewer to view the flames within the flame tower interior 96. The panels 110 are translucent or transparent to enable the viewer to see inside the flame tower 92. The one or more panels 110 of each side wall 106 are arranged to permit a viewer to observe the flames disposed in the flame tower interior 96 from a side of the fire pit 10. Taken together, the plurality of panels 110 of the side walls 106 are arranged to permit the viewer to observe the flames disposed within the flame tower interior 96 from all sides of the fire pit 10. This encourages viewers to gather around and surround the fire pit 10, maximizing the number of viewers who can observe the flames produced by the fire pit. The panels 110 may be made of glass or any other suitable material. In one embodiment, one or more of the side walls 106 are opaque to obstruct the view of the flame to create directional viewing of the flame.
The flame tower 92 imparts a vortex effect on the flames produced by the burning fuel. The vortex effect results in the flames generally spiraling around one another as they extend upward in the flame tower interior 96, providing an interesting and captivating effect for the viewers to observe. The flame tower 92 includes a plurality of air outlets 114 for producing the vortex effect. The air outlets 114 are oriented to direct air into the flame tower interior 96 in a manner that imparts the vortex effect on the flames produced by the burning of the fuel in the combustion space 34 of the burn chamber 30. The air outlets 114 are directional and direct air into the flame tower interior 96 in a specific direction to produce the vortex effect. Broadly, the plurality of air outlets 114 includes at least a first portion of air outlets and a second portion of air outlets. The first and second portions of air outlets are arranged vertically along the flame tower interior 96. The air outlets of the first portion are oriented to direct the air in a first direction and the air outlets of the second portion are oriented to direct air in a second direction different from the first direction. Desirably, the second direction is generally opposite the first direction. Desirably, the first and second portions of air outlets are laterally offset from one another. As a result of this configuration, the air is delivered to the flame tower interior 96 by the air outlets 114 moves in a circular fashion within the flame tower interior. The circular movement of the air within the flame tower interior 96 creates the vortex effect on the flames.
With reference to
Referring back to
In one embodiment, the flame tower 92 is designed in a manner that allows a user to easily remove the flame tower from the base 12. This may be useful for cleaning purposes. For example, the flame tower 92 can be held in place by reception of the end portions of the supply ducts 126 in the vertical ducts 116 of the flame tower, as shown. Fasteners may be used to secure and hold the flame tower 92 (e.g., base 108 thereof) to the base 12 (e.g., the framework 114). In another example, an air tube lug could be used with a keyed opening in the base, where misalignment of the lug with the keyed opening prevents removal of the flame tower but alignment permits removal. In another example, the flame tower and the base may be configured to form a turn connection where the flame tower is located on the base and turned to form a releasable connection (e.g., lugs in slots), and turned in an opposite direction to release the connection. In another example, a mechanical locking mechanism, such as a lever or set screw, could be used to connect or stabilize the flame tower respect to the base. Other configurations are within the scope of the present disclosure.
Referring to
The controller 202 operates the fuel conveyors 46 (e.g., prime movers 54 thereof) to control the rate the fuel is fed to the burn chamber 30. The controller 202 also operates the combustion air supply systems 70 (e.g., blowers 74 thereof) to control the burn rate (e.g., how fast or slow the fuel burns) of the fuel in the burn chamber 30. The controller 202 may be set to operate the combustion air supply systems 70 to supply air as a set rate or a variable rate. For example, the controller 202 may operate the combustion air supply systems 70 to deliver more air to the combustion space 34 of the burn chamber 30 as the feed rate of fuel increases and reduce the amount of air delivered as the feed rate of fuel decreases. The controller 202 also operates the vortex air supply system 118 (e.g.., the blower 122 thereof) to generate the vortex effect in of the flames in the flame tower 92. The controller 202 is connected to a power source 208 which supplies power to the fire pit 10. The power source 208 may be a power cord to a wall outlet or a rechargeable battery pack. The battery back may be removably connected to a dock in the interior 20 of the base 12 or outside the interior of the base. The control system 200 includes a user interface 210, such as buttons, dials, knob, switch, etc., for receiving user inputs. The user interface 210 may be disposed in the interior 20 of the base 12 and accessible by opening the doors 22 or may be disposed on an exterior (e.g., shroud 18) of the base. In one embodiment, the user interface 210 comprises a rotary knob for turning the fire pit on and controlling the size of the fire. For example, turning the rotary knob in a first direction can turn the fire pit 10 on (e.g., the controller 202 operates the prime movers 54 of the fuel conveyors 46 to deliver fuel to the burn chamber 30, operates the blowers 74 of the combustion air supply systems 70 to deliver air to the burn chamber, and operates the blower 122 of the vortex air supply system 118 to deliver air to the flame tower interior 96). Continuing to turn the rotary knob in the first direction can increase the rate at which the fuel conveyors 46 deliver fuel to the burn chamber 30, increasing the size of the fire. Likewise, rotating the rotary knob in an opposite second direction can decrease the rate at which the fuel conveyors 46 deliver fuel to the burn chamber 30, decreasing the size of the fire. Continuing to turn the rotary knob in the second direction can turn the fire pit 10 off (e.g., stop the prime movers 54 and the blowers 74, 122).
In one embodiment, the control system 200 may include a hopper lid sensor 212 arranged to detect whether or not the lid (e.g., the middle panel 24 of the platform 16) for the hopper 44 is opened or closed. If the hopper lid sensor 212 detects that the lid is opened, the controller 202 can stop the fuel conveyors 46. This provides a safety measure to ensure a person is not accidentally injured by the fuel conveyor 46 when the lid is open and the user is loading the fuel into the hopper 44. The hopper lid sensor 212 may be any suitable sensor such as a contact switch, a proximity switch, a hall effect sensor, and the like. It is understood the control system 200 would include a hopper lid sensor 212 for each hopper 44 of the fire pit 10.
In one embodiment, the control system 200 may include a fuel valve sensor 214 arranged to detect if the fuel valve 56 is opened or closed. If the fuel valve sensor 214 detects that the fuel valve 56 is closed, the controller 202 can enter into a shutdown mode in which the controller continues to operate the components of the fire pit 10 as normal for a certain period of time (e.g., 10-15 minutes) and then shuts the components (e.g., blowers 74, 122) off. This allows enough time for the remaining fuel in the burn chamber 30 to burn up. In one embodiment, the controller 202 continues to operate the fuel conveyors 46 during the shutdown mode to deliver any remaining fuel in the fuel conveyors to the burn chamber 30 to burn up. This may be necessary to prevent the fuel in the fuel conveyors 46 from igniting and burning. In one embodiment, the controller 202 stops the fuel conveyors 46 from delivering any more fuel upon entering the shutdown mode. The fuel valve sensor 214 may be any suitable sensor such as a contact switch, a proximity switch, a hall effect sensor, and the like. It is understood the control system 200 would include a fuel valve sensor 214 for each fuel valve 56 of the fire pit 10. Other ways of entering the shutdown mode are within the scope of the present disclosure. For example, the user can operate the user interface (e.g., press a button, turn a knob, flip a switch, etc.) to enter the shutdown mode to turn the fire pit off. In one embodiment, where the actuator 60 of the fuel valve 56 comprises a prime mover, the controller 202 can operate the prime mover to close the fuel valve when the user initiates the shutdown mode and can operate the prime mover to open the fuel valve when the user turns the fire pit on via the user interface 210.
In one embodiment, the control system 200 includes an igniter 216 configured to ignite the fuel within the burn chamber 30 and start the fire. In one method of operation, when the user turns the fire pit 10 on via the user interface 210, the controller 202 inters a startup mode in which the controller operates the fuel conveyors 46 for a certain period of time (e.g., 5-10 minutes) to build up the fuel in the burn chamber 30. After, the controller 202 activates the igniter 216 to ignite the fuel in the burn chamber 30 and turns on the combustion air supply systems 70 and the vortex air supply system 118. In one embodiment, the control system 200 does not include an igniter. In this case, the user can first build a fire in the ash tray 36 and then insert the ash tray (with the burning fire) into the ash tray receiving space 38. For example, the user may place and ignite fire starter sticks, or any other suitable type of fire starter, in the ash tray 36. The initial fire in the ash tray 36 then ignites the fuel in the combustion space 34 of the burn chamber 30. The user may turn the fire pit 10 on before or after inserting the ash tray 36 with the burning fire into the ash tray receiving space 38 to have the fuel conveyors 46 deliver fuel to the burn chamber 30, which is then ignited by the initial fire in the ash tray.
As used herein and in the drawings, when a reference character includes a reference numeral not followed by a letter, such a reference character refers to all elements designated at least in part by the reference numeral. Moreover, when a reference character includes the reference numeral flowed by a letter, such as “a,” such a reference character refers to a particular element or sub-group of elements from the group of elements. For example, as used herein and in the drawings, reference numeral “114” designates all air outlets, while reference numeral “114” followed by a letter, such as “114a,” designates a specific sub-group of air outlets.
It is appreciated that the person of ordinary skill in the art is readily able to determine the scope of terms of degree such as, but not limited to, “about,” “substantially,” and “generally.” For example, when a term of degree is used in relation to a numeric value, the person of ordinary skill in the art understands that the term of degree covers an inclusive range of plus or minus 10% of the numeric value, unless clearly indicated or stated otherwise.
The Title, Field, and Background are provided to help the reader quickly ascertain the nature of the technical disclosure. They are submitted with the understanding that they will not be used to interpret or limit the scope or meaning of the claims. They are provided to introduce a selection of concepts in simplified form that are further described in the Detailed Description. The Title, Field, and Background are not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the claimed subject matter.
When introducing elements of aspects of the disclosure or the embodiments thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that several advantages of the aspects of the disclosure are achieved and other advantageous results attained.
Not all of the depicted components illustrated or described may be required. In addition, some implementations and embodiments may include additional components. Variations in the arrangement and type of the components may be made without departing from the spirit or scope of the claims as set forth herein. Additional, different or fewer components may be provided and components may be combined. Alternatively or in addition, a component may be implemented by several components.
The above description illustrates the aspects of the disclosure by way of example and not by way of limitation. This description enables one skilled in the art to make and use the aspects of the disclosure, and describes several embodiments, adaptations, variations, alternatives and uses of the aspects of the disclosure, including what is presently believed to be the best mode of carrying out the aspects of the disclosure. Additionally, it is to be understood that the aspects of the disclosure are not limited in its application to the details of construction and the arrangement of components set forth in the description or illustrated in the drawings. The aspects of the disclosure are capable of other embodiments and of being practiced or carried out in various ways. Also, it will be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
Having described aspects of the disclosure in detail, it will be apparent that modifications and variations are possible without departing from the scope of aspects of the disclosure as defined in the appended claims. It is contemplated that various changes could be made in the above constructions, products, and methods without departing from the scope of aspects of the disclosure. In the preceding specification, various embodiments have been described with reference to the accompanying drawings. It will, however, be evident that various modifications and changes may be made thereto, and additional embodiments may be implemented, without departing from the broader scope of the aspects of the disclosure as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative rather than restrictive sense.
The present application claims priority to U.S. Provisional Application Serial No. 63/364,220, filed May 5, 2022, the entirety of which is hereby incorporated by reference for all purposes.
Number | Date | Country | |
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63364220 | May 2022 | US |