The present invention relates generally to fire protection sprinklers and more particularly is directed to preferred sprinkler frame and assembly configurations.
Generally, automatic fire protection sprinklers include a frame for connection to a supply pipe of firefighting fluid and a deflection member coupled to the frame for distribution of the fluid to address a fire. The frame includes a formed body having an internal passageway with a fluid inlet for receipt of the fluid and a fluid outlet defining a discharge orifice from which the fluid is discharged. In an automatic sprinkler, the fluid discharge is automatically controlled by operation of a thermally responsive trigger or actuator that maintains a fluid tight seal at the discharge orifice by, for example, exertion of pressure on a cap (button or disc) or other sealing assembly disposed within the outlet. When the temperature surrounding the sprinkler is elevated within a range of the nominal temperature rating of the trigger, the trigger operates thereby permitting ejection and release of the sealing assembly and the discharge of fluid through the discharge orifice. The discharged fluid impacts the fluid deflection member and is distributed in a designed spray pattern and density in order to effectively address a fire and wet the surrounding area. Several factors can influence the water distribution patterns of a sprinkler including, for example, the installation orientation and the geometry of the fluid deflection member, the distance between the deflection member and the discharge orifice, and/or the shape of the sprinkler frame to which the deflection member is coupled.
In some automatic sprinklers, the fluid deflection member is coupled to the sprinkler frame at a fixed distance from the outlet. In many of these type of sprinkler assemblies, two frame structures or arms diametrically opposed about the outlet extend axially away from the frame body and converge toward one another to form a frame boss to which the fluid deflection member is affixed. The frame arms are shaped and dimensioned to coaxially align and space the frame boss and outlet from one another along a longitudinal axis of the sprinkler so as to support and centrally locate the fluid deflection member at the desired axial distance from the sprinkler outlet. This type of sprinkler frame and deflection member arrangement is well known in the art. Examples of such a sprinkler arrangement are shown and described in U.S. Pat. Nos. 1,945,450; 3,561,537; 4,136,740; 4,440,234; 4,623,023; 5,020,601; 5,097,906; 5,862,994; 5,865,256 7,137,455; and 9,265,981.
These patent documents illustrate the variety in the shape and size of the frame arms. For example, in U.S. Pat. No. 3,561,537, when viewing the sprinkler in elevation, each frame arm is shown extending from the body to the frame boss in a continuous arch. In contrast, U.S. Pat. No. 4,623,023 the sprinkler frame arms include linear sections that are angled with respect to one another as the arm extends from the frame body to the frame boss. In one type of frame arm geometry that is shown in U.S. Pat. Nos. 5,862,994 and 5,865,256, each frame arm includes a first substantially linear section that extends from the sprinkler body, parallel to the sprinkler axis, to form a pedestal portion of the frame arm. A second section of the frame arm that is contiguous with the pedestal portion, is substantially arcuate in its convergence toward the centrally located frame boss to define a swept arch portion of the frame arm.
When viewing the two frame arms and their convergence toward the frame boss, the sprinkler axis is centered between the frame arms. Accordingly, each of the frame arms define an arm profile when viewed from the perspective of the central sprinkler axis. These arm profiles can also vary between sprinklers. For example, in U.S. Pat. No. 5,862,994, the frame arm profile, when viewed from the sprinkler axis, tapers narrowly in width in a direction from the frame body to the frame boss with the outer edges of the profile curving toward one another symmetrically. In contrast, in U.S. Pat. No. 9,265,981, the frame arm profile viewed from the sprinkler axis remains substantially constant over the length of the arm from body to frame boss.
In addition to locating the fluid deflection member at a desired axial distance from the discharge orifice, the frame arms are configured to withstand and/or resist various forces and loads acting on the sprinkler. For example, the frame arms and frame boss are used for leverage in applying a compressive force against the thermally responsive trigger and seal assembly that is generated by a threaded screw member engaged in the frame boss. Moreover, the frame arms may be subject to intentional and unintentional impact, shear and/or torsional loads in the course of storage, transport, and installation of the sprinkler. Despite the variety in frame geometries, it is believed that there remains a need for a frame arm geometry to effectively resist and withstand such loading in to order to effectively maintain a sprinkler frame and fluid deflection member in its fixed operable arrangement.
This fixed deflection member and frame arrangement is used in all types of installation orientations and arrangements, e.g., upright, pendent, horizontal sidewall, and recessed or concealed. In a concealed type installation, the sprinkler extends through a through hole opening formed in a barrier such as, for example, a wall or ceiling. Generally, in such an installation, the sprinkler body is coupled to a supply pipe located behind the barrier and the fluid deflection member is located at a prescribed distance from the face of the barrier. In order to properly locate the deflection member relative to the barrier, it is well known to use a gauge plate or bracket that is coupled to the sprinkler frame. The gauge cooperates with the barrier or another structure to adjustably locate the sprinkler and its deflection member relative to the face of the barrier. U.S. Pat. Nos. 5,020,601 and 5,097,906 are two illustrative examples showing a fixed sprinkler and frame arrangement in which the sprinkler body is threaded or received into a central opening formed in a gauge plate. In each of U.S. Pat. Nos. 5,020,601 and 5,097,906, the gauge plate is limited to its location about the body of the sprinkler frame due to the external structure of the frame downstream of the body being greater than the central opening in the gauge plate. For example, the sprinkler frame in U.S. Pat. No. 5,097,906 includes an enlarged formation downstream of the external threads of the body that is shaped for engagement by an installation wrench or tool. The formation is larger in width than the sprinkler body and the central opening of the gauge bracket; and thus, the bracket is limited to a location about the body, upstream of the enlarged formation. Accordingly, there remains a need for sprinkler frames that can be used with components for recessed or concealed installations without requiring an enlarged external frame structure or formation to properly locate the installation components about the sprinkler.
U.S. Pat. No. 5,862,994 shows and describes an upright type of fire protection sprinkler. The fluid deflection member of the sprinkler includes a recessed central area and a group of spaced apart tines angled with respect to the recessed central area. According to the patent document, the recessed central area increased the fluid distribution density in an area located forty-five degrees (45°) with respect to the frame arms. U.S. Pat. No. 5,862,994 describes comparison fluid distribution testing in which the deflection member with the recessed central area provided a sufficient fluid density as compared to an otherwise similarly configured deflection member without a recessed central area, i.e., a “flat deflector,” which provided an insufficient fluid density. Accordingly, there remains a need for alternative upright type sprinkler and fluid deflection configurations capable of providing a desired fluid density distribution in particular areas below and about the sprinkler.
Preferred embodiments of a fire protection sprinkler assembly are provided. The preferred sprinkler assembly includes a sprinkler frame having a pair of frame arms preferably configured to resist various loads on the sprinkler frame that may be experienced during handling, shipping, or installation or that are due to the external operating environment or personnel surrounding the installed sprinkler. In preferred embodiments, the frame arms define a preferred geometry that preferably strengthens the frame arms to resist impact, shear and/or torsional loads. In one preferred embodiment of a fire protection sprinkler, the sprinkler includes a body having an inlet, an outlet and an internal passageway extending between the inlet and the outlet along a longitudinal sprinkler axis. A sealing assembly is disposed in the outlet to occlude the outlet of the body. The preferred sprinkler further includes two frame arms with each of the frame arms preferably having a pedestal portion extending from the body generally parallel to the longitudinal sprinkler axis and a swept arch extending from the pedestal portion. The pedestal portion preferably has a linear surface profile and the swept arch preferably has a curvilinear surface profile. The linear surface profile and the curvilinear surface profile preferably define a peripheral surface of the frame arm and an interior surface of the frame arm that confronts the longitudinal sprinkler axis and a transition surface that extends between the peripheral and interior surfaces. A boss is preferably supported via the two frame arms at a fixed location along the longitudinal sprinkler axis. A fluid deflecting member is secured to the boss and spaced from the outlet at a fixed axial distance from the outlet; and a thermally responsive trigger disposed axially aligned along the longitudinal sprinkler axis between the sealing assembly and the fluid deflecting member. The transition surface of the frame arm preferably includes a first lateral edge and a second lateral edge that form a trapezoidal projection with the body and the boss. The trapezoidal projection is preferably centered along and symmetric about the longitudinal sprinkler axis.
Various sprinkler assemblies including the preferred sprinkler frame can be configured for installation as an upright sprinkler, pendent sprinkler, horizontal sidewall or a recessed or concealed sprinkler. One preferred embodiment provides for a recessed pendent sprinkler assembly in which the sprinkler frame includes an external thread with a thread stop to limit the threaded advancement of the sprinkler into an escutcheon assembly. A preferred recessed fire protection sprinkler assembly includes a sprinkler frame having a body having an inlet, an outlet and an internal passageway extending between the inlet and the outlet along a longitudinal sprinkler axis. The body includes a wrench boss for securing the body to a fluid supply pipe. The wrench boss defines a maximum width about the outlet. Two frame arms and a deflector boss are supported via the two frame arms at a fixed location along the longitudinal sprinkler axis, each of the frame arms has a pedestal portion extending from the body generally parallel to the longitudinal sprinkler axis and a swept arch between the pedestal portion and the deflector boss. The pedestal portion and the swept arch define a peripheral surface of the frame arm. The peripheral surfaces of the frame arms define a width about the outlet that is equal to or less than the maximum width of the wrench boss. The preferred recessed sprinkler assembly includes an escutcheon assembly having an outer cup and an adapter ring for adjustable surface contact within the outer cup. The adapter ring including a central opening defined by a female thread for receipt of the sprinkler frame. The sprinkler body includes an external male thread for engaging the female thread of the adapter ring and defines a diameter greater than the maximum diameter of the wrench boss. The external male thread preferably includes a defined thread stop to limit the threaded advancement of the frame into the adapter ring.
Another preferred embodiment of sprinkler assembly provides for an upright sprinkler assembly having an upright deflector with tine and slot formations at its periphery to distribute fluid discharged from the sprinkler frame in a preferred manner. A preferred upright fire protection sprinkler includes a body having an inlet, an outlet and an internal passageway extending between the inlet and the outlet along a longitudinal sprinkler axis. The body including a wrench boss for securing the body to a fluid supply pipe. Two frame arms extend from the body with each frame arm having a pedestal portion and a swept arch portion. A preferred upright fluid deflecting member is spaced from the outlet at a fixed axial distance. The upright fluid deflecting member preferably includes a circular member having an upper surface, a lower surface and a periphery including a plurality of spaced apart tines formed about a central deflector axis with a plurality of slots formed between each tine. The deflecting member preferably includes a radius formed at the periphery about the deflector axis between the lower surface and a terminal portion of the slot formation to direct fluid downward about the sprinkler.
The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and together, with the general description given above and the detailed description given below, serve to explain the features of the invention. It should be understood that the preferred embodiments are some examples of the invention as provided by the appended claims.
Shown in
Firefighting fluid is delivered to the inlet of the sprinkler at a working pressure and discharged from the outlet to impact the deflector for distribution in an expected density and/or geometry about the sprinkler. Accordingly, it is desirable to maintain the proper position of the deflector 200 with respect to the outlet 114. The frame arms 120 are preferably configured to resist various loads on the sprinkler frame 100 that may be experienced by the sprinkler, in the course of handling, shipping, or installation or that are due to the external operating environment or personnel surrounding the installed sprinkler. In particular, the frame arms 120 define a preferred geometry that strengthens the frame 100 in a region between the deflector 200 and the frame body 110 to resist impact, shear and/or torsional loads on the frame 100.
As seen in
With reference to
Each of the frame arms 120 includes a transition surface 132 that extends between the peripheral surface 124 and the interior surface 126. Referring to
Referring specifically to
As shown in
The interior surface 126 within the trapezoidal perimeter can be planar or non-planar. Referring to
The sprinkler body passageway and the frame arms 120 define one or more preferred dimensional relationships to provide a preferred sprinkler frame structure for load resistance. For example, the outlet diameter DO can define one or more preferred dimensional relationships with respect to the trapezoidal perimeter 140 of the frame arm trapezoidal projection 300. With reference to
Alternatively, or additionally, the outlet diameter DO defines one or more preferred relationships with respect to the pedestal and swept arch portions 128, 130. As shown in the cross-sectional views of
The peripheral and interior surfaces 124, 126 at their maximum spacing in the bisecting plane define the preferred thickness (Ta, Tb, Tc, Td, Te, TO in each of the frame arm sections shown. The junction between the pedestal and swept arch portions 128, 130 define a preferred frame arm thickness Ta of 0.126 inch (3.2 mm). Moving in a direction toward the boss 122 through the swept arch portion 130, the section thicknesses continue to increase. For example, the thicknesses preferably increase as follows: from a thickness Tb of 0.130 inch (3.3 mm) to subsequent thicknesses Tc of 0.171 inch (4.3 mm), to thicknesses Td of 0.202 inch (5.1 mm; to thickness Te of 0.256 inch (6.5 mm), and to thickness Tf of 0.281 inch (7.1 mm). In combination with the preferred trapezoid perimeter 140 described, each embodiment of a sprinkler and its swept arch portion 130 define preferred thickness (T)-to-outlet diameter (DO) ratios. For the K8 sprinkler the following ratios are preferably defined: first ratio of Ta:DO is preferably 0.24:1; the second ratio Tb:DO is preferably 0.25:1: and the third ratio Tc:DO is preferably 0.33:1; the fourth ratio Td:DO is preferably 0.38:1; the fifth ratio Te:DO is preferably 0.49:1 and the sixth ratio Tf:DO is preferably 0.54:1. For the K5.6 sprinkler the following ratios are preferably defined: first ratio of Ta:DO is preferably 0.29:1; the second ratio Tb:DO is preferably 0.3:1: and the third ratio Tc:DO is preferably 0.39:1; the fourth ratio Td:DO is preferably 0.46:1; the fifth ratio Te:DO is preferably 0.58 and the sixth ratio Tf:DO is preferably 0.64:1.
With reference to
Preferred embodiments of the sprinkler 10, are preferably configured as automatic sprinklers such that fluid discharge from the connected sprinkler 10 and its outlet 114 is controlled by a seal assembly 400 that is disposed within the passageway 116 proximate the outlet 114 as seen in
A load screw 600 is threaded into the boss 122 to provide a loading force against the thermally responsive element 500 and the seating disc 404 to compress the spring disc 404 such that the assembly 400 seats within the outlet 114 of the sprinkler body 110 to form a fluid tight seal. To form a preferred fluid tight seal, the surface contact between the shell cap 402 and the surface defining the outlet 114 is preferably at a constant radius about the sprinkler axis X-X. Accordingly, the surface defining the outlet diameter DO at the outlet 114 is sufficiently circular to form the preferred circular fluid tight surface contact with the shell cap 402. In a preferred aspect, the diameter DO at the outlet 114 when measured at multiple points is preferably within an acceptable variance of one another to provide the preferred circularity at the outlet 114. More particularly, regardless of the number of multiple outlet diameter DO measurements taken at the outlet 114, no two diameter measurements vary by no more than 25% of a manufacturing tolerance variability for forming the outlet diameter DO at the outlet 114. In one preferred embodiment of a K5.6 in which the outlet diameter DO is 0.518 inch (13.157 mm) subject to a tolerance of ±0.002, any two measured diameters preferably do not vary by more than 0.001 inch.
As previously noted, each of the sprinklers can be appropriately configured for any one of an upright, pendent or horizontal/sidewall installation. Moreover, for pendent and sidewall type installations, the sprinkler can be installed in a recessed configuration within an appropriately sized escutcheon. Show in
Shown in
In one preferred embodiment of the recessed sprinkler assembly, the external thread 111′ is a tapered thread. For example, in one particular exemplary embodiment of a K8, the tapered thread is preferably a ¾ inch-14 NPT thread with a maximum diameter of 1.052 inches (26.7 mm) at its trailing end adjacent the wrench boss 118. Proximate the trailing end of the thread is the preferred thread break 111′ a. More preferably, the thread break 111′ a is located over 0.5 inch (12.7 mm) from the leading end of the thread 111′ proximate the inlet 116 of the sprinkler frame with a preferred pitch diameter of 1.0033 inch (25.4 mm) located axially at a minimum 0.5 inch (12.7 mm) from the leading end of the thread 111′a. The mating female thread 706 of the adapter 704 is preferably configured as a straight thread and more preferably configured as a national pipe straight thread with a nominal thread diameter that is preferably smaller than that of the external thread 111′ of the sprinkler. Accordingly, in a preferred embodiment of the assembly shown in
Preferred embodiments of the sprinkler have been tested to evaluate its effectiveness in addressing fires and distributing fluid in a preferred manner. An embodiment of an upright sprinkler 10, as seen in
At the periphery of the deflector 200′ are a plurality of spaced apart tines 204 with slots formed in between. The tines 204 preferably extend and are angled downward from the planar member 202 to define an included angle θ with a line parallel to the central deflector axis A-A. In preferred embodiments, the included angle θ preferably ranges from 20°-30°, more preferably ranges from 22°-28°, yet is even more preferably 25°. The tines define a first deflector height THT from the lower surface 202b to the terminal end of the tine 204 that preferably ranges from 0.1-0.2 inch (2.5-5 mm) and more preferably ranges from 0.1-0.15 inch (2.5-3.8 mm) and is even more preferably 0.12 (3 mm). Moreover, the deflector 200's and the included tine angles θ are formed such that there is a radius R that is formed at the periphery that is constant about the central deflector axis A-A. Accordingly, even at the slot formations 206, the radius R extends a portion of the deflector downward with respect to the central portion 202 to define a second deflector height DH between the upper surface 202a and the terminal edge of periphery forming the slot 206 that preferably ranges from 0.05-0.1 inch (1.3-2.5 mm) and is more preferably 0.07 inch (1.8 mm). Fluid discharged from the outlet that impacts the deflector and the lower surface 202b flow radially toward the slots 206 and are directed radially and downward about the sprinkler. In preferred embodiments of the formed deflector 200′, the tines 204 define a maximum diameter Dial of the deflector, as shown in
Preferred embodiments of the upright sprinkler 10 with the preferred deflector 200 were subjected to fire and fluid distribution testing. The sprinkler frames were configured with a ½ inch orifice diameter to define a nominal K-factor of a K5.6. In one preferred fluid distribution test, schematically shown in
At least two fluid distribution tests were conducted. Preferably in each of the distribution tests, an average density of over 0.2 GPM/Sq. ft. and more preferably of 0.21 GPM/Sq. ft. or more. Additionally, individual pans collected at a density of over 0.15 GPM/Sq. ft. and more preferably is at least 0.17 GPM/Sq. ft. With specific reference to the center four collection pans (6, 7, 10, 11), water is preferably collected at an average density that ranges from 0.20 GPM/Sq. ft. to 0.21 GPM/Sq. ft. The preferred test sprinklers were also subjected to fire testing effectively addressing a fire of an ignited test crib centered between four test sprinklers. The fire test was performed in accordance with Section 58, “350 Pound Wood Crib Fire Test” of UL 199. Generally, water was discharged from the four test sprinklers to limit weight loss in a wood crib test fire and reduce the ceiling temperature within required test parameters: (i) weight loss no more than 20% and (ii) ceiling temperature below 530° F. By distributing fluid at a preferred density and satisfying one or more industry accepted fire test criteria, the preferred sprinkler deflector 200's and frame 100 provide for a preferred sprinkler assembly 10 for upright fire automatic sprinkler protection.
While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.
This application claims the benefit of U.S. Provisional Application No. 62/682,605 filed Jun. 8, 2018 and U.S. Provisional Application No. 62/735,645 filed Sep. 24, 2018, each of which is incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/036005 | 6/7/2019 | WO | 00 |
Number | Date | Country | |
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62682605 | Jun 2018 | US | |
62735645 | Sep 2018 | US |