The present invention relates generally to a fire starting apparatus and more particularly to an oxygen-free fire starter.
Traditional methods of starting a fire in an outdoor environment can be time-consuming and unreliable. Typically, one starts a fire by placing dry kindling wood and paper below a stack of logs or charcoal. The paper is ignited and, if all goes well, the stack of logs eventually ignites. However, the success of traditional methods depends on several factors, including weather conditions, the amount and condition of combustible materials used, and the user's experience. For example, windproof matches require ignition by friction, such that they must be struck against a friction pad similar to normal matches. This requires reasonably fine finger movement and two hands, and windproof matches are only windproof for a couple of seconds. Consequently, alternative methods of starting fires have been proposed which are relatively unaffected by weather conditions, do not require the use of paper or kindling wood, and require little or no skill to use.
Alternative fire starting methods generally involve the use of either liquid-fuel or solid-fuel fire starters. Liquid-fuel fire starters have the disadvantage of being highly flammable and are subject to flashbacks, making them more dangerous to store and use than solid fuels. Solid-fuel fire starters are commonly blocks of paraffin wax mixed with a cellulose material, such as sawdust or woodchips. The blocks are placed on a support located below a stack of wood, charcoal, etc., and are ignited using a manually-held flame source, such as a match or lighter, thereby requiring the user to have at least his hand in proximity to the fire area. Solid-fuel fire starters can also be wrapped in a flammable bag that the user lights, which in turn, lights the solid fuel. However, all solid-fuel fire starters are subject to a user's ability (e.g., hand/finger agility) to hold a match or lighter up to the fire starter long enough to allow the flammable bag and/or the solid fuel to combust. This requirement can present significant challenges when in a windy, moist outdoor environment. Gas fire starters, such as turbo lighters, suffer from the effects of wind and require fine finger movement to activate the gas fire starter and oxygen to produce a flame.
To solve the problems of existing fire starters, the present disclosure provides a fire starter that does not require oxygen to ignite or maintain a flame and makes it easy to ignite using one or no fingers, such as teeth.
A fire starter includes a burnable casing forming a sealed chamber. A first burnable mixture and a second burnable mixture are separately disposed in the sealed chamber. The first burnable mixture is capable of forming a flame without oxygen from the air in an environment external to the casing. An igniter is disposed in the sealed chamber adjacent to the first burnable mixture and configured to generate a first thermal event to ignite the first burnable mixture without oxygen from the air in the external environment. The first burnable mixture combusts during the first thermal event and triggers a second thermal event to ignite the second burnable mixture. An actuator is coupled to the igniter. The actuator is configured to activate the igniter to generate the first thermal event. The interior chamber may be air-tight and/or liquid-tight. The actuator has a portion positioned outside of the casing and a pull handle positioned at one end of the portion that is configured for receiving a pulling force without using more than one finger to activate the igniter. The pull handle includes a handle portion and an opening. The handle portion has a ring shape, and the opening has a circular shape.
The fire starter includes a stopper seal disposed adjacent to the second burnable mixture, a bottom end cap to hold the stopper seal at one end of the burnable casing, a sealing layer attached to the other end of the burnable casing, an adhesive securing layer to secure the sealing layer, and a fuse connecting the igniter to the first burnable mixture. The igniter comprises an ignition line and a fuel container containing fuel for the generation of the first thermal event.
The first burnable mixture may include an oxidizer, such as a chemical compound containing a chlorate anion or a compound having a standard electrode potential in volts relative to a standard hydrogen electrode of at least 1.15. The first burnable mixture may include potassium chlorate, starch, and charcoal. The first burnable mixture may include potassium chlorate, starch, charcoal, and thiourea. The first burnable mixture may include potassium chlorate, starch, charcoal, and guanidine nitrate. The first burnable mixture may include potassium chlorate, starch, charcoal, thiourea, and guanidine nitrate. The first burnable mixture may include ammonium perchlorate, potassium perchlorate, nitrocellulose, and stearic acid. The first burnable mixture may include sulfur and aluminum powder.
The igniter may include an ignitable material, such as an oxidizer. The ignitable material may include an oxidizer containing a chlorate anion. The ignitable material may include an oxidizer that has a standard electrode potential in volts relative to a standard hydrogen electrode of at least 1.15. The ignitable material may include potassium chlorate, antimony trisulphide, nitrocellulose, lead thiocyanate, charcoal, and silicon carbide.
The second burnable mixture combusts during the second thermal event and triggers a third thermal event to ignite the burnable casing. The second thermal event further ignites the burnable casing. The second burnable mixture comprises a mixture of wax and pieces of cellulose material.
The first burnable mixture burns for a first length of time after being ignited, the second burnable mixture burns for a second length of time after being ignited, and the second length of time is not shorter than the first length of time.
Referring now to the drawings and more particularly to
The fire starter of the present invention is a novel arrangement of elements that, when activated, produce a plurality of thermal events with the last thermal event being an enduring flame suitable for starting a fire in a stack of wood, charcoal, etc. Fire starter 10 includes an outer casing 1, an igniter 2 disposed in casing 1, a combustible material 3 disposed in casing 1 adjacent to igniter 2, and an actuator 4 coupled to igniter 2 and positioned outside of casing 3. While the overall size of fire starter 10 is not a limitation of the present invention, the entirety of fire starter 10 can generally be a hand-held structure. The fire starter 10 should be as small as possible, easily portable, and can be added to any survival kit. The fire starter 10 may have a diameter of between 21.25 mm and 28.75 mm, such as 25 mm, and a length of about 90 mm and 110 mm, such as 100 mm. The fire starter produces a fierce flame from the end of the casing where the igniter is situated (e.g., top end) and burns away the entire fire starter except for the actuator.
Casing 1 is made from a combustible material that provides the fuel for the final thermal event (i.e., a fire-starting enduring flame) for an activated fire starter 10. In general, casing 1 is made from a solid material that, once ignited, will burn for a sufficient period of time (e.g., between 0.5 minutes and 1.5 minutes, such as about 1 minute) to ignite surrounding wood, charcoal, etc. that is adjacent to a burning casing 1. A suitable material choice for casing 1 is a cellulose material produced from cellulose fibers. An example of suitable cellulose materials includes paper-based materials, including heavy paper-based materials, such as cardboard, which includes paperboard, corrugated fiberboard, etc. Casing 1 may weigh between 9.8 g and 18.4 g. such as 14 g. Casing 1 may have an outer diameter between 19.55 mm and 26.45 mm, such as 23 mm, an inner diameter between 15.3 mm and 20.7 mm, such as 18 mm, and a length between 90 mm and 110 mm, such as 100 mm. Label 1b may be integrally formed with casing 1, such as printing on casing 1, or separately formed from casing 1, such as a layer covering a longitudinal portion (some or all) of casing 1. Label 1b is made from a combustible material 3. If separately formed from casing 1, label 1b may be formed from cellulose material, such as paper. For a fire starter that weighs between 37.76 g 56.64 g, such as 47.2 g, label 1b may weigh between 0.1 g and 0.3 g, such as 0.2 g. Label 1b may cover a portion (some or all) of the longitudinal portion of casing 1. Label 1b may have a first dimension (e.g., width) between 72 mm and 88 mm, such as 80 mm, and a second dimension (e.g., length or height) between 85.5 mm and 104.5 mm, such as 95 mm. Label 1b may be wrapped about casing 1 more than once. Label 1b may supply further combustible material as fuel for the thermal events.
Casing 1 can be formed or constructed to define a well or an internal chamber in which igniter 2 and combustible material 3 are disposed. The internal chamber may be air-tight and/or liquid-tight. Casing 1 may form part or all of a chamber that houses igniter 2 and combustible material 3. Casing 1 can be a unitary body or could be an assembled arrangement of casing portions without departing from the scope of the present invention. The internal chamber is sealed from the external environment. Oxygen from the air in the external environment is not required to start or maintain a flame.
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Bottom end cap 1c or 21c may fit within the interior chamber or inner diameter of casing 1. The bottom end cap nay have an outer diameter between 21.25 nm and 28.75 mm, such as 25 mm. As shown in
Oxygen from the air is not required to start or maintain a flame due to the composition of the combustible material 3. The combustible material may include a composition for producing smoke or a flame. Combustible material 3 is the fuel for a thermal event that will trigger the combustion of casing 1. In general, the thermal event created when combustible material 3 combusts must last long enough to ignite casing 1 to combustion. To assure efficient combustion of combustible material 3 even in a low oxygen environment (e.g., essentially oxygen-free), a chemical agent that can help produce a flame in the absence of contributing oxygen from the environment, such as an oxidizer, can be included in combustible material 3. When casing 1 forms part or all of an internal chamber housing combustible material 3, the inclusion of an oxidizer in combustible material 3 is particularly beneficial. The oxidizer should be a relatively strong oxidizer with a standard electrode potential (E°) in volts relative to the standard hydrogen electrode that is greater than 0.958, 0.96, 1, or 1.15. A suitable oxidizer is a chemical compound containing the chlorate anion, which may have a standard electrode potential of about 1.18. The length of time that combustible material 3 must burn will generally be less than the burn time associated with casing 1. By way of example, when casing 1 is made from the above-described cellulose-based material such as cardboard, combustible material 3 can be a mixture of materials capable of burning for a time in the range of approximately 50 seconds to approximately 95 seconds.
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In a first example, the first burnable mixture 3a includes ammonium perchlorate, potassium perchlorate, nitrocellulose, and stearic acid. In this case, the first burnable mixture 3a may include about 17.6 wt %-26.4 wt % ammonium perchlorate, for example, 22 wt % ammonium perchlorate. In this case, the first burnable mixture 3a may include about 17.6 wt %-26.4 wt % potassium perchlorate, for example, 22 wt % potassium perchlorate. In this case, the first burnable mixture 3a may include about 39.6 wt %-48.4 wt % nitrocellulose, for example, 44 wt % nitrocellulose. In this case, the first burnable mixture 3a may include about 9.6 wt %-14.4 wt % stearic acid, for example, 12 wt % stearic acid. In this case, the nitrocellulose has a nitrogen content of 9.76 wt %-15.12 wt %, for example, 12.2-12.6 wt %. If casing 1 contains 17 g of the first burnable mixture 3a in the first example, casing 1 may contain 3.74 g of ammonium perchlorate, 3.74 g of potassium perchlorate, 7.48 g of nitrocellulose, and 2.04 g of stearic acid. Ammonium perchlorate and potassium perchlorate are oxidizers.
In a second example, the first burnable mixture 3a includes potassium chlorate, starch, and charcoal. The first burnable mixture 3a in the second example may optionally include thiourea and/or guanidine nitrate. In a third example, the first burnable mixture 3a includes potassium chlorate, starch, and magnesium carbonate with a small amount of nitrocellulose. Potassium chlorate is an oxidizer. In a fourth example, the first burnable mixture 3a includes a mixture of sulfur and aluminum powder. In addition to being fuel for a thermal event, sulfur may also be an oxidizer.
As an example, the second burnable mixture 3b includes wax (e.g., paraffin wax) and cellulose material, such as sawdust, woodchips, etc., for example, compacted wax enveloping sawdust. The ratio of wax to cellulose material can be “one-to-one” or “greater-than-one to one,” for example, 50 wt % wax and 50 wt % sawdust, without departing from the scope of the present invention. In general, flame height will increase but the flame's life span will decrease with increasing amounts of paraffin wax. Accordingly, the ratio of paraffin wax to cellulose material can be tailored to suit a product's application. By way of example, a ratio of paraffin wax to cellulose material of approximately 1.5 to 1 provides a good balance between flame height and life span for most indoor and outdoor applications.
In some examples, the first burnable mixture 3a and the second burnable mixture 3b are mixed to form the combustible material 3. In this case, the first burnable mixture 3a and the second burnable mixture 3b are not separate and distinct from each other. In a first example, the combustible material 3 includes ammonium perchlorate, potassium perchlorate, nitrocellulose, stearic acid, wax, and sawdust. In a second example, the combustible material 3 includes potassium chlorate, starch, charcoal, wax, sawdust, and optionally thiourea and/or guanidine nitrate. In a third example, the combustible material 3 includes potassium chlorate, starch, and magnesium carbonate with a small amount of nitrocellulose, wax, and sawdust. In a fourth example, the first burnable mixture 3a includes a mixture of sulfur aluminum powder, wax, and sawdust.
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In one example as shown in
Actuator 4 is coupled to igniter 2 but is positioned outside of casing 1. In general, actuator 4 is a manually-operated element that activates igniter 2 such that igniter 2 produces the igniter's above-described thermal event. As mentioned above, the manual operation applied to actuator 4 does not include or require the application of any external source of thermal energy. Actuator 4 can be realized by a structure that is manually pulled or manually pushed where such action activates igniter 4. By way of an illustrative example, if igniter 2 is a pull-type device (e.g., pull-type spark generator), actuator 4 includes a pull line/string 4a and a pull handle 4b. The pull line 4a is coupled to igniter 2 and extended through casing 1 to be accessible on the outside of casing 1. Specifically, pull line 4a is connected to ignition line 2b of igniter 2. An opening 1a may be provided in casing 1 through which pull line 4a may extend out of the interior chamber. By attaching pull line 4a to igniter 2, a pulling/activating force applied to actuator 4 does not get transferred to casing 1. By isolating casing 1 from the pulling/activating force, casing 1 is not subject to tensile stresses. Isolating casing 1 from tensile stresses is important when casing 1 is made from cellulose material, such as paper or cardboard, i.e., a material that does not possess high tensile strength. For a fire starter that weighs between 37.76 g-56.64 g, such as 47.2 g, the pull line 4a may weigh between 0.2 g and 0.6 g, such as 0.4 g. Pull line 4a may be made from suitable materials possessing sufficient tensile strength, such as metal, for example, smooth steel wire.
At the other end of the pull line 4a opposite from the end where igniter 2 is attached, a pull handle 4b is attached. Pull handle 4b allows the user to activate the fire starter and produce a flame with limited use of fingers. The pull handle 4b does not require manipulation by two or more fingers to activate the igniter 2. The pull handle 4b is configured for one-finger or no-finger manipulation. The pull handle 4b has a handle portion 4b1 with an opening 4b2 therein, such as the ring defined by the circular handle portion 4b1 and circular opening 4b2 as shown in
If sealing layer 5 and/or securing layer 7 is used, the pull line 4a may extend through sealing layer 5 and/or securing layer 7 to the environment external to the interior chamber within casing 1. The materials and/or the production method to extend the pull line 4a out of the interior chamber and into the environment external to casing 1 may be used to ensure that the interior chamber is not exposed to the environment external to casing 1. For example, the materials may have self-sealing characteristics, or the materials may be formed or patched around pull line 4a.