The present application claims priority to U.S. Provisional Patent Application Ser. No. 63/528,671, filed Jul. 25, 2023, entitled “FIREARM BARREL THAT REDUCES THE LAUNCH VELOCITY OF BULLETS,” the disclosure of which is expressly incorporated by reference herein.
The field of invention relates generally to firearms. More particularly, it pertains to a firearm barrel that reduces the launch velocity of bullets used in standard supersonic cartridges to subsonic levels.
At the shooter's location, the sound produced from firing unsuppressed small arms can regularly exceed 160 dB, which is loud enough to damage human hearing. One of the main factors that causes the damaging level of sound is the bullet exiting the barrel at a velocity that is faster than the speed of sound (otherwise known as supersonic, or approximately 1125 feet per second at sea level). One means to decrease the sound signature of a projectile is to utilize subsonic ammunition (ammunition with a velocity below 1125 feet per second at sea level). As can be appreciated, subsonic fire in small arms is a useful capability where maximum audible signature reduction benefits concealment and/or improved ability to communicate within a group. This reduction in sound is traditionally accomplished with the use of specialized subsonic ammunition, which utilizes cartridges assembled with heavier bullets, reduced charge weight of propellant, or a combination thereof. While functionally adequate, specialized subsonic ammunition is less common than standard, supersonic ammunition, which can lead to logistical and supply related challenges, particularly in military and law enforcement scenarios. As such, operators needing specialized ammunition may not be able to acquire it in time or in sufficient quantity. Additionally, not all operational units may be authorized to request specialized subsonic ammunition.
Another means of reducing the sound signature of a bullet is to decrease the launch velocity of the bullet in standard, supersonic ammunition to subsonic velocities. Past developmental approaches to achieve such a reduction relied on gas venting features, such as holes or slots implemented orthogonally to the bore and leading to an enclosed outer expansion volume. The expansion volume is established through a barrel assembly that includes the rifled gun tube and a sealed outer barrel jacket. This approach, while shown to be functionally viable, suffers from design integration and form/fit difficulties due to its notable increase in physical envelope, increased mass, and center of gravity implications affecting general balance of the weapon. Additionally, the jacketed barrel design approach makes regular cleaning and maintenance a time consuming task due to the need for partial barrel system disassembly in order to access and clean the areas in and around the expansion volume.
As shown above, it is clear that a new means for reducing standard ammunition velocity is needed.
The present invention relates to a firearm barrel that reduces the launch velocity of bullets used in standard supersonic cartridges to subsonic levels. Disclosed is a firearm barrel that includes a bore, a grooved rifling pattern along a length of the bore, and a grooved gas-venting pattern along a length of the bore that exceeds an envelope of the grooved rifling pattern. The grooved rifling pattern imparts spin on a bullet to stabilize the bullet in flight, while the grooved gas-venting pattern allows expanding propellant gases to escape around the bullet as it travels down the bore, causing a reduction in internal pressure acting on the bullet and reducing bullet velocity. The velocity reduction eliminates the “crack” of the gunshot caused by the bullet breaking the speed of sound. Additionally, the inventive barrel can be utilized with a sound suppression device to allow for maximum audible signature reduction during firing to enable subsonic suppressed fire. The inventive barrel can reduce bullet velocity of standard ammunition, such as 5.56×45 mm NATO or 7.62×51 mm NATO to a subsonic velocity without the need for specialized subsonic ammunition.
Additional features and advantages of the present invention will become apparent to those skilled in the art upon consideration of the following detailed description of the illustrative embodiment exemplifying the best mode of carrying out the invention as presently perceived.
The detailed description of the drawings particularly refers to the accompanying figures in which:
The embodiments of the invention described herein are not intended to be exhaustive or to limit the invention to precise forms disclosed. Rather, the embodiments selected for description have been chosen to enable one skilled in the art to practice the invention.
Generally, provided is a firearm barrel comprising: a bore; a grooved rifling pattern along a length of the bore; and a grooved gas-venting pattern along a length of the bore that exceeds an envelope of the grooved rifling pattern; wherein the rifling pattern imparts spin on a bullet to stabilize the bullet in flight; and wherein the grooved gas-venting pattern allows expanding propellant gases to escape around the bullet as it travels down the bore, causing a reduction in internal pressure acting on the bullet and reducing bullet velocity.
In an illustrative embodiment, the grooved gas-venting pattern comprises one or more added linear grooves along the length of the bore. In an illustrative embodiment, the grooved gas-venting pattern comprises one or more tapered linear grooves along the length of the bore. In an illustrative embodiment, the grooved gas-venting pattern comprises one or more helical grooves along the length of the bore. In an illustrative embodiment, the grooved gas-venting pattern is added via wire Electrical Discharge Machining. In an illustrative embodiment, the grooved gas-venting pattern is added via hammer forging. In an illustrative embodiment, the grooved gas-venting pattern is added via cut rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via button rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via button rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via broach rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via sinker EDM. In an illustrative embodiment, the grooved gas-venting comprises grooves implemented as tapered features along a partial length of the bore. In an illustrative embodiment, the grooved gas-venting pattern comprises grooves terminating prior to reaching a gas port. In an illustrative embodiment, the firearm barrel is utilized with a sound suppressor. In an illustrative embodiment, the grooved gas-venting pattern comprises gas venting grooves axially centered about the rifling pattern. In an illustrative embodiment, the gas-venting grooves are radially centered to said rifling pattern grooves and being larger in diameter. In an illustrative embodiment, the gas-venting grooves are radially centered to said rifling pattern grooves and narrower in width. In an illustrative embodiment, the grooved gas-venting pattern comprises helical grooves of partial or full length along the barrel bore. In an illustrative embodiment, the helical grooves of partial or full length further comprise uniform outer diameter. In an illustrative embodiment, the helical grooves of partial or full length further comprise a decaying outer diameter.
In an illustrative embodiment, provided is a firearm barrel comprising: a bore; and a grooved gas-venting pattern along a length of the bore; wherein the grooved gas-venting pattern allows expanding propellant gases to escape around the bullet as it travels down the bore, causing a reduction in internal pressure acting on the bullet and reducing bullet velocity.
In an illustrative embodiment, the grooved gas-venting pattern comprises one or more added linear grooves along the length of the bore. In an illustrative embodiment, the grooved gas-venting pattern comprises one or more tapered linear grooves along the length of the bore. In an illustrative embodiment, the grooved gas-venting pattern comprises one or more helical grooves along the length of the bore. In an illustrative embodiment, the grooved gas-venting pattern is added via wire Electrical Discharge Machining. In an illustrative embodiment, the grooved gas-venting pattern is added via hammer forging. In an illustrative embodiment, the grooved gas-venting pattern is added via cut rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via button rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via broach rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via sinker EDM. In an illustrative embodiment, the grooved gas-venting comprises grooves implemented as tapered features along a partial length of the bore. In an illustrative embodiment, the grooved gas-venting pattern comprises grooves terminating prior to reaching a gas port. In an illustrative embodiment, the firearm barrel is utilized with a sound suppressor. In an illustrative embodiment, the grooved gas-venting pattern comprises helical grooves of partial or full length along the barrel bore. In an illustrative embodiment, the helical grooves of partial or full length further comprise uniform outer diameter. In an illustrative embodiment, the helical grooves of partial or full length further comprise a decaying outer diameter.
Specifically, shown in
As can be appreciated, a bullet 106 is designed to engage a bore 103 in a way that facilitates a seal between the bore 103 and bullet 106 in order to prevent gases from escaping around the bullet 106 as it travels down the bore 103. After firing, the bullet 106 travels down the bore 103, and the grooved rifling pattern 102 is engraved upon the bullet 106, which causes angular acceleration (rotation or spin) of the bullet 106 within the bore 103. The pressure buildup behind the bullet 106 causes the bullet 106 to continue down the bore 103, while the grooved rifling pattern 102 causes the bullet 106 to continue to spin. Rotation continues once the bullet 106 exits the bore 103, providing stability in flight.
In an alternate embodiment, as shown in
In still another alternative embodiment, as shown in
In an illustrative embodiment, the gas venting grooves can be added to the barrel as a retrofit modification to an existing barrel or incorporated directly during new barrel production. In an illustrative embodiment, the grooved gas-venting pattern is added via wire Electrical Discharge Machining. In an illustrative embodiment, the grooved gas-venting pattern is added via hammer forging. In an illustrative embodiment, the grooved gas-venting pattern is added via cut rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via button rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via broach rifling. In an illustrative embodiment, the grooved gas-venting pattern is added via sinker EDM. In an illustrative embodiment, the grooved gas-venting comprises grooves implemented as tapered features along a partial length of the bore.
As can be appreciated, the inventive barrel design can be utilized with a centerfire, rifle-sized bottleneck caliber (such as 5.56×45 mm NATO or 7.62×51 mm NATO), which in many applications implies a substantial bullet velocity reduction in excess of 1,500 ft/s in order to reach subsonic velocity. The required velocity drop is significant and much more dramatic than other limited historical examples of bullet velocity reduction methods, which are known to exist in some pistol caliber systems that can only need to reduce relative velocities by a few hundred feet per second (and also use gas venting holes or slots implemented orthogonally to the bore).
In an illustrative embodiment, the inventive barrel can be utilized with a number of weapon systems, including precision rifles, automatic rifles, machine guns that offer tool less or quick-change barrel/caliber and/or upper receiver modularity. Such weapon platforms create opportunities for special purpose barrel designs and uses that may not have been previously considered viable. The ability to easily change barrels makes it far more appealing to selectively integrate and use, as mission expectations dictate, a special purpose barrel like the inventive barrel that offers a dedicated subsonic fire capability.
In an illustrative embodiment, the size, shape, and depth of the gas vent can be custom tailored to the weapon system, cartridge, barrel length, and the like to ensure the desired reduction in velocity is achieved. While the benefit of the inventive barrel is primarily anticipated in its ability to enable subsonic bullet launch, a less dramatic bullet launch velocity reduction can also be readily achieved for applications benefitting from slower, but still supersonic, bullet launch velocities.
In an illustrative embodiment, the inventive barrel enables subsonic fire without requiring specialized subsonic ammunition. In an illustrative embodiment, the inventive barrel facilitates a reduction in bullet launch velocity of standard (supersonic) ammunition as the gas venting method is internal to the barrel bore. In an illustrative embodiment, the inventive barrel does not require an outer enclosed expansion volume and barrel jacket, which are required elements of prior methods involving gas venting features implemented orthogonally to the bore axis and through the sidewall of the barrel. In an illustrative embodiment, the inventive barrel does not require additional components beyond existing baseline barrel and only one additional feature/feature set), an increase in physical envelope (important for integrating this barrel option into an existing weapon system without other part modifications), additional mass (inventive design actually removes some mass from existing barrel), any significant change to integrated system center of gravity and weapon balance, and additional maintenance and cleaning (no disassembly/reassembly process required).
In an illustrative embodiment, the inventive barrel is not limited to long gun applications, rifle-sized cartridges, or bottleneck cartridge configurations. In an illustrative embodiment, the inventive barrel is not limited to barrels with conventional land-and-groove rifling (as the inventive design can be utilized with barrels of other rifling types such as polygonal or gain-twist, or smoothbore gun barrels). Lastly, in an alternative embodiment, other potential fabrication options available to implement identical or similar gas venting features of the described unique configurations are contemplated.
In an illustrative embodiment, the inventive barrel can be used in various hunting applications where subsonic suppressed firearms are allowed and especially in more “suburban” areas where hunting with reduced noise is preferable. Additionally, the inventive barrel may appeal to recreational shooters who want to fire subsonic or subsonic suppressed without purchasing specialized subsonic ammunition, which can be more expensive and/or not as readily available than many standard ammunition types.
In an illustrative embodiment, the inventive barrel can be used in commercial marksmanship training centers or events, for law enforcement agencies or civilian recreational shooters, where subsonic fire is preferred due to noise reduction advantages and/or reduced effective range. As can be appreciated, reduced range can translate into smaller footprint of designated safe firing zones and reduced risk of collateral damage from unexpected errant shots. Both factors could positively influence overall risk posture for liability insurance and related expenses. In some cases and depending on the target types involved, lower bullet launch velocity can also translate into increased target life, which can be a favorable economic consideration for marksmanship/training related businesses.
In an illustrative embodiment, the inventive barrel utilized in an unsuppressed configuration (i.e. subsonic bullet launch only and without pairing the inventive barrel with a sound suppressor) may be a useful reduced range, lower collateral damage option for counter unmanned system and especially counter unmanned aerial system applications.
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the spirit and scope of the invention as described and defined in the following claims.
The invention described herein was made in the performance of official duties by employees of the Department of the Navy and may be manufactured, used and licensed by or for the United States Government for any governmental purpose without payment of any royalties thereon. This invention (Navy Case 211598) is assigned to the United States Government and is available for licensing for commercial purposes. Licensing and technical inquiries may be directed to the Technology Transfer Office, Naval Surface Warfare Center Crane, email: Crane_T2@navy.mil.
| Number | Date | Country | |
|---|---|---|---|
| 63528671 | Jul 2023 | US |