The subject patent application claims priority to and all the benefits of U.S. Provisional Patent Application No. 61/573,555 filed on Sep. 8, 2011, which is incorporated herein by reference in its entirety.
1. Field of the Invention
The subject invention relates to firearms and more specifically to a device for moving components of the firearm in a charging motion and in a forward assist motion.
2. Description of the Related Art
Firearms typically include a receiver that houses several working components of the firearm, including firing components, with a barrel extending from the receiver. There are various classes of firearms that operate in different manners. One class of firearm utilizes a bolt carrier disposed in the receiver that is moveable between a firing position, from which a live round of ammunition can be fired, and a rearward position, from which a spent casing is ejected. The movement of the bolt carrier and ejection of the casing can be accomplished with a direct gas impingement or indirect gas impingement system. Examples of gas impingement type firearms include the M16, the M4®, such as the M4® carbine, and the AR-15®, such as the AR-15® Platform.
Firearms having the direct gas impingement system typically include an ejection port defined by the receiver. Direct gas impingement systems route exhaust gases back through the firearm to move the bolt carrier toward the rearward position. In particular, after firing the firearm, the direct gas impingement system routes exhaust gases, including any associated debris, from the barrel, back through a return tube to the bolt carrier, and out the ejection port of the receiver.
Firearms having an indirect gas impingement system do not route the exhaust gases back to the bolt carrier in an effort to reduce fouling caused by the exhaust gases that may occur with direct gas impingement type firearms. Instead, the exhaust gases are used to move a device, such as a piston, that engages the bolt carrier to move the bolt carrier toward the rearward position.
Both the direct and indirect gas impingement systems require an initial manual movement of the bolt carrier from the firing position toward the rearward position to initially load a live round into the firearm. In order to accomplish this manual movement, a device known as a charging handle can be provided at the rear of the receiver near the buttstock. In such a configuration, a user must lower the firearm and manually grasp the charging handle and pull the charging handle toward the buttstock. The charging handle engages the bolt carrier directly to retract the bolt carrier.
During operation, the bolt carrier automatically moves between the firing and rearward positions to eject a spent casing and to load a live round. Debris can build up in the receiver and about the firing components such that during these operations the firearm can jam or fail with either the casing not being fully ejected or the round not being fully loaded into the firearm. In such situations, the charging handle can be utilized to fully eject the casing. Further, another manual device known as a forward assist can be utilized to complete the loading operation of the live round. The forward assist can be a separate device that is also mounted to the rear of the receiver near the buttstock. Again, in such a configuration, the user must lower the firearm and manually push on the forward assist in an attempt to move the bolt carrier to the firing position.
Although necessary, the lowering of the firearm during combat situations to perform these tasks is undesirable. Further, it is inefficient to have the charging handle and the forward assist be two separate mechanisms. As such, there remains a need to improve these components and their associated operation with a robust design that can be easily manufactured and assembled and can be used in a retrofitted design for existing firearms.
The present invention includes a charging mechanism for a firearm. The charging mechanism comprises a bolt carrier extending along a longitudinal axis. An elongated member is fixed relative to the bolt carrier and extends along the longitudinal axis and defines a recess. A handle assembly has a base and is moveable with the elongated member in a charging motion. The handle assembly engages the elongated member during the charging motion for moving the bolt carrier toward a rearward position. The bolt carrier presents a first surface and the handle assembly terminates at a terminal surface aligned with the first surface along the longitudinal axis. The terminal surface of the handle assembly abuts the first surface of the bolt carrier when the handle assembly is moved in the charging motion.
The present invention also includes a firearm comprising a receiver defining a receiver bore extending along a longitudinal axis. A bolt carrier is disposed in the receiver bore and is moveable relative to the receiver along the longitudinal axis between a firing position and a rearward position. An elongated member is fixed relative to the bolt carrier and extends along the longitudinal axis. A hand guard is coupled to the receiver and is disposed about the elongated member. A handle assembly slideably engages the elongated member in the hand guard as the bolt carrier moves between the firing position and the rearward positions. The handle assembly is moveable toward the receiver to define a charging motion and the handle assembly engages the elongated member during the charging motion. A track is fixed relative to the hand guard for guiding the handle assembly in the charging motion. The elongated member and the handle assembly define a slot therebetween receiving the track as the handle assembly is moved in the charging motion.
Accordingly, the handle assembly has a robust design that provides several significant advantages. As the bolt carrier is moved in the charging motion, the terminal surface of the handle assembly simply abuts the elongated member. This results in a simple interaction between the handle assembly and the elongated member, i.e., a mere abutting of surfaces, to move the bolt carrier in the charging motion. This simple operation reduces the opportunity for malfunction in the interaction between the handle assembly and the elongated member. Further, the lack of internally receiving parts between the handle assembly and the elongated member results in ease of manufacturing and ease of assembly in the factory and in the field.
The interaction between the handle assembly and the hand guard is also an advantageously robust design. Since the slot is defined between the handle and the elongated member, the track guides both the handle assembly and the elongated member when the handle assembly and the elongated member move together as a unit and individually guides the handle assembly and the elongated member when the handle assembly and/or elongated member move relative to each other. In addition, the interaction of the track with the slot of both the elongated member and the handle reduces moving parts thereby reducing the opportunity for malfunction. In addition, the track is protected by the hand guard. The slot between the elongated member and the handle assembly also allows the elongated member and handle assembly to be used in retrofitted designs for pre-existing firearms that include the track.
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate like parts throughout the several views, a firearm 10 is generally shown in
The firearm 10 can be of a certain class of firearms 10 that utilize an indirect gas impingement system to eject a spent casing after firing the firearm 10. Generally indirect gas impingement systems include a piston assembly 12 in communication with a barrel 30 of the firearm 10 for receiving exhaust gas from the barrel 30. The piston assembly 12 limits the introduction of exhaust gas into the firearm 10 otherwise associated with direct gas impingement systems to reduce fouling and thus increase reliability of the firearm 10. Examples of such types of firearms 10 include the Special Operations Forces (SOF) Combat Assault Rifle (SCAR™), such as FN SCAR™. However, it should be appreciated that the firearm 10 can be of any suitable type without departing from the nature of the present invention. The firearm 10 described herein is designed to permit easy retrofitting of the components to a variety of currently and/or previously manufactured firearm designs.
With reference to
With reference to
With continued reference to
The firearm 10 includes a buttstock 23 coupled to the receiver 14. The buttstock 23 extends rearwardly from the receiver 14 for abutting a shoulder of the user for supporting the firearm 10. The buttstock 23 can be of any suitable configuration without departing from the nature of the present invention.
The firearm 10 includes a hand guard 24 coupled to the receiver 14. The hand guard 24 extends forwardly from the receiver 14 such that a user can hold the hand guard 24 of the firearm 10 for supporting the firearm 10. The hand guard 24 can be integral with at least a portion of the receiver 14, such as, for example, the upper receiver portion 16. The hand guard 24 is typically spaced from the buttstock 23.
The hand guard 24 defines a slot 26 extending along the longitudinal axis A, i.e., substantially parallel to the longitudinal axis A. The hand guard 24 also defines a second slot 27 spaced from the slot 26 along the longitudinal axis A.
The hand guard 24 can include a series of connection points commonly known in the industry as a rail system 28 for mounting additional components (not shown) to the hand guard 24. Examples of components mountable to the rail system 28 include bipods, tripods, scopes, bayonets, lasers, shot guns, grenade launchers, etc.
With continued reference to
With reference to
With reference to
A bolt 33 and a firing pin (not shown) are carried by the bolt carrier 32. When the trigger 22 is actuated, the firing pin strikes the live round to fire the bullet 13 out of the barrel 30. The bolt carrier 32 and/or the bolt 33 generally include features for automatically expelling the spent casing from the firearm 10 when the bolt carrier 32 moves from the firing position to the rearward position and for automatically feeding another live round from the magazine 17 to the chamber 31 when the bolt carrier 32 moves from the rearward position to the firing position. When the bolt carrier 32 is in the firing position, the bolt 33 locks to the breech of the barrel 30 to hold the live round in the chamber 31.
With reference to
The elongated member 34 includes a first portion 36 extending from the bolt carrier 32 and a second portion 38 extending from the first portion 36. The second portion 38 has a reduced cross-section compared to the first portion 36, i.e., is thinner than the first portion 36. In other words, the first portion 36 has a first thickness T1 and the second portion has a second thickness T2 less than the first thickness T1. The first portion 36 and second portion 38 define a cutout 39 therebetween.
With reference to
With reference to
The handle assembly 48 is moveable toward the receiver 14 to define a charging motion and away from the receiver 14 to define a forward assist motion. The handle assembly 48 extends from the hand guard 24 through the slot 26 and the handle assembly 48 moves along the slot 26 as the handle assembly 48 moves in the charging motion and the forward assist motion.
The handle assembly 48 is disposed above the elongated member 34. When the bolt carrier 32 is in the firing position and/or when the handle assembly 48 is moved in the charging motion or forward assist motion, the handle assembly 48 is disposed in the cutout 39 between the first portion 36 and the second portion 38 of the elongated member 34. The handle assembly 48 engages the elongated member 34 during the charging motion and during the forward assist motion to move the elongated member 34, and the bolt carrier 32, in the charging motion and the forward assist motion. The bolt carrier 32, the elongated member 34, and the handle assembly 48 define a charging/forward assist mechanism for the firearm 10.
With reference to
The handle assembly 48 includes a platform 66 engaged with the base 50 and extending through the slot 26. The arm 52 is pinned to the platform 66 with a pin 54 disposed along the rotational axis R. The arm 52 rotates relative to the platform 66 about the pin 54, i.e., about the rotational axis R.
The base 50 of the handle assembly 48 defines a hole 65, as best shown in
The shoulder 82 is wider than the slot 26 and the neck 84 is thinner than the slot 26. As such, once assembled, the shoulder 82 retains the platform 66 with the base 50 in the hand guard 24 and the neck 84 extends through the slot 26 to support the arm 52 exterior to the hand guard 24.
To assemble the handle assembly 48 to the hand guard 24, the base 50 of the handle assembly 48, the elongated member 34, and the bolt carrier 32 are inserted into the receiver bore 15. An enlarged opening 86, shown in
As set forth above, the arm 50 is moveable between the engaged position and the disengaged position. The first portion 36 of the elongated member 34 defines a recess 46 facing the slot 26 of the hand guard 24. When the arm 50 of the handle assembly 48 is moved to the engaged position, the handle assembly 48 engages the recess 46 to engage the handle assembly 48 and the elongated member 34 such that the handle assembly 48 and the elongated member 34 move together as a unit along the longitudinal axis A. Specifically, the arm 52 includes a finger grip 64 and a projection 62 and the recess 46 receives the projection 62 when the arm 52 is in the engaged position. When the arm 50 is moved to the disengaged position, the projection 62 disengages the recess 46 such that the handle assembly 48 and the elongated member 34 can move independently.
When the finger grip 64 is actuated by a user, i.e., grasped and rotated by the user, the finger grip 64 and the projection 62 concurrently move about the pin 54. The arm 52 is moveable relative to the pin 54 between the engaged position with the projection 62 engaging the elongated member 34 and the disengaged position with the projection 62 disengaged from the elongated member 34. The projection 62 and the finger grip 64 move together as a unit about the pin 54.
The arm 52 is biased to the disengaged position. For example, as shown in
The handle assembly 48 is typically stored in a home position along the longitudinal axis A, as shown in
When the handle assembly 48 is away from the home position, the handle assembly 48 automatically returns to the home position when the bolt carrier 32 is moved to the firing position. With continued reference to
The elongated member 34 includes a support surface 56 extending from the first surface 42 of the bolt carrier 32 along the longitudinal axis A and the handle assembly 48 includes a corresponding surface 58 extending from the terminal surface 44 along the longitudinal axis A in contact with the support surface 56. The support surface 56 and the corresponding surface 58 typically have corresponding shapes such that the support surface 56 slides on the corresponding surface 58 when the bolt carrier 32, and thus the elongated member 34, move between the firing position and the rearward position. For example, the support surface 56 and the corresponding surface 58 are flat, as best shown in
The bolt carrier 32, the elongated member 34, and the handle assembly 48 define a slot 59 that receives and rides along the hand guard 24. Specifically, the hand guard 24 includes a track 61 fixed relative to the hand guard 24 and engaging the slot 59. The track 61 extends from the hand guard 24 into the receiver bore 15. While the Figures show the slot 59 defined by the bolt carrier 32, elongated member 34, and handle assembly 48, and the track 61 extends from the hand guard 24, it should be appreciated that in the alternative to or in addition, the hand guard 24 can define at least one slot 59 and the bolt carrier 32, elongated member 34, and handle assembly 48 can include at least one track 61.
The firearm 10 can include any number of corresponding slots 59 and tracks 61. For example, as best shown in
The elongated member 34 and the handle assembly 48 define the slot 59 therebetween for guiding the handle assembly 48 in the charging motion and the forward assist motion. The elongated member 34 and the handle assembly 48 each present a flange 68 spaced from each other defining the slot 59 therebetween. The slot 59 is, more specifically, defined by each of the bolt carrier 32, the elongated member 34, and the handle assembly 48 when the first surface 42 of the bolt carrier 32 abuts the terminal surface 44 of the handle assembly 48 for guiding the bolt carrier 32, the elongated member 34, and the handle assembly 48 in the charging motion and the forward assist motion.
The bolt carrier 32 defines a first portion 72 of the slot 59. Specifically, the bolt carrier 32 includes opposing walls 69 aligned with the flanges 68 along the longitudinal axis A defining a portion of the track 61 for guiding the bolt carrier 32. The first portion 72 of the slot 59 receives the track 61 such that the bolt carrier 32 rides along the track 61 as the bolt carrier 32 moves between the firing position and the rearward position. The elongated member 34 and the handle assembly 48 define a second portion 74 of the slot 59 therebetween. The second portion 74 of the slot 59 receives the track 61 such that the elongated member 34 and the handle assembly 48 ride along the track 61 as the handle assembly 48 moves in the charging motion and the forward assist motion. The first portion 72 and the second portion 74 are aligned with each other along the longitudinal axis A.
A guide 60 extends from the handle assembly 48 and receives the elongated member 34 when the bolt carrier 32 is in the firing position. Specifically, guide 60 receives the key 44 such that the striking surface 47 is aligned with the piston 49. The guide 60, more specifically, extends from the base 50 of the handle assembly 48. As best shown in
The guide 60 defines a third portion 76 of the slot 59 for guiding the handle assembly 48 in the charging motion and the forward assist motion. Specifically, the guide 60 includes a second flange 71 aligned with the flange 68 of the elongated member 34 defining a portion of the slot 59. The third portion 76 of the slot 59 is aligned with the first portion 72 and the second portion 74 along the longitudinal axis A.
Under normal operation, when the firearm 10 is fired, the elongated member 34 and the bolt carrier 32 concurrently move relative to the handle assembly 48 from the firing position to the rearward position. In other words, the handle assembly 48 does not reciprocate during under normal operation, i.e., is non-reciprocating. When the trigger 22 is pulled, the piston 49 strikes the striking end 47 of the key 44 to move the bolt carrier 32 to the rearward position and the piston 49 does not strike the handle assembly 48 during normal operation.
If the spent casing does not eject from the chamber 31, i.e., becomes jammed, the handle assembly 48 can be manually moved in the charging motion to engage the elongated member 34 to move the elongated member 34 and the bolt carrier 32 toward the rearward position to move the elongated member 34 and the bolt carrier 32 toward the rearward position. Typically, in such a situation, a user grasps the finger grip 64 and pulls the handle assembly 48 in the charging direction. Specifically, when moved in the charging motion, the terminal surface 44 of the base 50 of the handle assembly 48 abuts the first surface of the elongated member 34 to force the elongated member 34, and thus the bolt carrier 32, in the charging motion. Also, when moved in the charging motion, the guide 60 abuts the distal end 40 of the elongated member 34 to force the elongated member 34, and thus the bolt carrier 32, in the charging motion. The projection 62 also engages the base 50 of the handle assembly 48 in the recess 46 to force the elongated member, and thus the bolt carrier 32, to move in the charging motion when the handle assembly 48 is moved in the charging motion.
If the bolt carrier 32 does not automatically move to the firing position, the handle assembly 48 can engage the elongated member 34 and can be moved in the forward assist motion to move the elongated member 34, and thus the bolt carrier 32, toward the firing position. More specifically, the user grasps the finger grip 64 and rotates the finger grip 64 relative to the base 50 about the pin 54 to engage the projection 62 with the recess 46 of the elongated member 34. In such a position, when the handle assembly 48 is moved in the forward assist motion, the projection 62 forces the elongated member 34, and thus the bolt carrier 32, toward the firing position.
The handle assembly 48 can be ambidextrous. In other words, the handle assembly 48 can extend from either side of the hand guard 24 depending upon which hand the user prefers to use the handle assembly 48. For example, the user may prefer to move the handle assembly 48 in the charging motion and/or the forward assist motion when the arm 52 is disposed on a right hand side of the firearm 10 or, alternatively, when the arm 52 is disposed on a left side of the firearm 10.
Typically, the hand guard 24 defines a pair of slots 26 on opposing sides of the hand guard 24 and the elongated member 34 can define a pair of recesses 46 on opposing sides of the elongated member 34, as best shown in
The invention has been described in an illustrative manner, and it should be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.
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