The present invention relates generally to firearms, particularly tactical rifles and more specifically concerns devices for suppressing the loud and sharp noise that is typically emitted during firing activity and for suppressing the flash of burning gunpowder that occurs and can be seen by others during daylight and particularly at night or under conditions of low light. More specifically, the present invention concerns mounting mechanisms for securing suppressor devices to the threaded end of a firearm barrel and for simply and efficiently locking suppressor devices to minimize the potential for suppressor devices becoming loose and possibly falling free of a firearm barrel especially during sustained firing activity.
A significant number of firearm sound suppressor devices and flash suppressor devices, generally referred to as suppressors herein, have been developed over the years for use with firearms such as rifles, shotguns and handguns. In most cases the suppressors are attached to the barrel of a firearm, such as by threaded attachment. In some cases suppressors are constructed integrally with a firearm barrel so as to be a permanent component of the firearm.
Typically, a suppressor comprises an elongate tubular body that attaches in any suitable manner to a firearm barrel and provides for the movement of a projectile from the bore of a firearm barrel and through the tubular body of the suppressor. To facilitate sound suppression a number of internal baffles are typically positioned in stacked relation within a suppressor housing with baffle partitions disposed in axially spaced relation within the housing and with central openings in each baffle partition for projectile and propellant passage. A number of chambers that are defined between the internal baffles, causing the propellant gas to progress in serial fashion through the multiple chambers, with its velocity being diminished as it progresses. The partitions of the baffles are designed to reflect propellant gas and cause gas agitation within the chambers to slow the progress of gas transition through the suppressor and increase the dwell time and reduce the typically sharp and loud noise of the propellant gas being discharged from the suppressor. Propellant gas emitted from the bore of the barrel enters the much larger volume of the internal chamber of the tubular body and progresses serially from chamber to chamber, with the gas expanding and its pressure being diminished within each successive chamber.
When suppressors employ threaded connection between the various components the threads typically become fouled to the point that the threaded connections become difficult to separate. When the firearm is fired the suppressor housing is subjected to significant internal pressure which causes minute separation of the threaded connections and drive gunpowder residue into the threads, essentially causing locking of the threads which prevents them from being unthreaded, such as for cleaning. For this reason suppressors are typically manufactured by welding which prevents assembly and disassembly for cleaning of internal residue fouling and other service. When a welded suppressor device is employed, repeated firing of the firearm typically causes continuous fouling of the baffles, chambers and threads of the suppressor by accumulation of cartridge powder residue. Thus, when the threads of the suppressor or the threads of a firearm barrel become fouled it may be difficult or impossible to remove clean and reassemble the components of a suppressor device. This undesirable characteristic is common to most types of suppressors and represents a distinct disadvantage when servicing firearm components during field conditions. It often becomes necessary to return the suppressor to a repair or service facility to open the compressor and clean away cartridge powder deposits. It is desirable therefore, to provide a suppressor mechanism that effectively ensures isolation of the threaded connections that secure the suppressor components in assembly and at the same time provide for effective stability and durability of the suppressor mechanism and its connection with a rifle barrel.
Another disadvantage of firearm suppressor use is the problem of suppressor instability and the potential for coaxial misalignment that results from the threaded connection of the suppressor to the barrel of a firearm. The barrel of a firearm that is designed for attachment of a muzzle brake or suppressor is typically provided with a reduced diameter externally threaded section that is of fairly short length. An internally threaded section of a typical suppressor attachment end wall is also typically fairly short, thus causing the threaded connection to have minimal stability due to the typical length of the threaded connection of the suppressor with the firearm barrel. Thus, due to lateral impacts or other conditions a suppressor may become axially misaligned to the point that the edge of a moving bullet may contact an edge of a bullet port and interfere with the accuracy of an otherwise perfectly aimed shot. It is desirable to provide a suppressor mechanism that is exceptionally stable as well as protecting the internal threaded components from the undesirable characteristics of gunpowder residue buildup and fouling. U.S. Pat. No. 8,511,425 of Mark C. LaRue shows a suppressor device that employs a flash hider type device as a structural interface with a tubular suppressor housing. The flash hider structure shown in the '425 patent has spaced, angulated external support surfaces that are in engagement with corresponding spaced internal surfaces of a housing mount. This feature adds materially to the structural integrity of the coupling mechanism for securing a suppressor to the threaded end of a firearm barrel.
Typical commercially available firearm noise suppressors have multiple compartments within a single elongate, typically cylindrical tubular housing and define a single gas flow path. The baffles that are spaced within the suppressor housing create back-pressure within the suppressor that is relatively slow to be exhausted to the atmosphere. In many cases some residual gas pressure will remain within a suppressor at the time the auto-cycling mechanism of a gas energized firearm causes unlocking of the bolt member and begins to extract a spent cartridge case from the cartridge chamber of the firearm. When this condition exists a small amount of the residual propellant gas may be released from the bore of the firearm due to the back-pressure within the suppressor when unseating of a cartridge case begins, thereby directing a small amount of residual propellant gas toward the user of the firearm. This undesirable condition is known as “blow-back”. The presence of propellant gas can be objectionable from the standpoint of the comfort of the user. It is desirable, therefore, to provide a firearm noise and flash suppressor that provides for enhanced propellant gas exhaust to ensure optimum discharge of propellant gas and minimum gas exhaust dwell time so that little if any residual propellant gas pressure exists within the suppressor and firearm barrel when spent cartridge case extraction begins.
Though most sound suppressors achieve significant reduction of sound emission, the presence of gunpowder flash being emitted from the forward end of suppressors has continued to be a significant problem. During tactical rifle firing activities gunpowder flash is typically projected about a foot from the forward end of most suppressors because the rather high internal pressure causes burning gunpowder to pass rapidly through the suppressor and to be projected from the suppressor before it is completely consumed. This flash is very bright and is readily seen by opposing personnel, thereby causing the opposing personnel to direct rifle fire at the flash, resulting in significant danger to the firearm user. It is desirable, therefore, to provide a sound suppressor for firearms that minimizes internal propellant gas pressure and also serves as a flash suppressor by permitting sufficient dwell time to cause complete combustion of the propellant within the suppressor housing so that virtually no gunpowder flash occurs externally of the suppressor.
It is a principal feature of the present invention to provide a novel firearm having a barrel with a threaded muzzle to which is secured a suppressor mounting adapter for releasable attachment of a sound and flash suppressor device having a collet mechanism for releasably locking the suppressor against rotation relative to the mounting adapter to ensure that the suppressor will not inadvertently become loosened or separated from the firearm barrel by the vibration and shock forces of firearm use.
It is another feature of the present invention to provide a novel sound and flash suppressor device having a locking collet with spring locking fingers that are moveable from release positions to locking positions by the force applied by tightening a locking ring or member on the suppressor. The spring locking fingers of the locking collet will inherently move by spring action from the locking positions to the release positions upon loosening movement of the locking ring or member.
It is also a feature of the present invention to provide a novel sound and flash suppressor device having a locking collet mechanism with the spring locking fingers having roughened or ratcheted surfaces defined by multiple ridges and grooves that engage corresponding roughened or ratcheted surfaces of a suppressor mounting adapter to prevent loosening rotation of the suppressor relative to the suppressor mounting adapter, thus preventing loosening or separation of the suppressor due to the vibration and shock forces of firearm use.
Other and further objects and features of the present invention will become obvious to one skilled in the art upon a thorough understanding of the invention that is set forth in this specification.
Briefly, the various objects and features of the present invention are realized through the provision of a sound and flash suppressor mechanism for attachment to the threaded muzzle end of the barrel of a firearm. A suppressor mounting adapter is threaded to the barrel, the mounting adapter having an externally threaded section located between spaced external annular tapered seals that protect the intermediate threaded section from contamination by cartridge propellant debris that otherwise can be forced into the threads by propellant pressure.
A tubular suppressor body or housing containing a plurality of annular propellant gas processing baffles and spacer members, is in secure assembly with an annular housing mounting adapter that has releasable engagement with the suppressor mounting adapter. The housing mounting adapter has an internal threaded section that receives the externally threaded section of the suppressor mounting adapter and spaced internal annular angulated sealing surfaces that have sealing engagement with the spaced external annular tapered seals of the suppressor mounting adapter when the suppressor is threaded thereto and properly seated.
The housing mounting adapter defines an annular array comprising a plurality of spring locking fingers that are moveable between locking and release positions. A locking ring or member is threaded to the housing mounting adapter and, when tightened, applies force to each of the spring locking fingers moving them to their locking positions in locking engagement with a locking surface defined by an annular rim of the suppressor mounting adapter. When the locking ring is loosened the spring locking fingers will be moved by their inherent spring action to their release positions, permitting rotation of the suppressor housing and housing mounting adapter relative to the suppressor mounting adapter for unthreading and removing the suppressor from the suppressor mounting adapter.
A primary flow path is defined centrally of the suppressor housing for propellant processing and discharge, the primary flow path terminating at a central discharge opening of a front wall of the suppressor housing. The suppressor mounting adapter, the internal baffles and spacer members cooperate with the internal surface of the tubular housing to define a secondary propellant gas flow path which terminates at secondary discharge openings of the front wall of the housing which surround the primary discharge opening. This feature causes a portion of the propellant gas energy to be diverted to the secondary flow path, thereby reducing the propellant gas pressure that would otherwise be present within the primary flow path and causing better attenuation of the sound and flash that is emitted at the primary discharge opening. The beneficial result is lower noise and minimal if any flash that is projecting from the suppressor at each discharge of the firearm.
So that the manner in which the above recited features, advantages and objects of the present invention are attained and can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the preferred embodiment thereof which is illustrated in the appended drawings, which drawings are incorporated as a part hereof.
It is to be noted however, that the appended drawings illustrate only a typical embodiment of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
In the Drawings:
Referring now to the drawings and first to
Within the suppressor housing 12 there is provided a number of internal baffle members and spacer members that are arranged to process the propellant gas that is suddenly released from the bore of the gun barrel 19 into the suppressor. Such gas processing causes the duration of cartridge gas flow through the suppressor to be lengthened for the purpose of minimizing the sharpness and loudness of the sound that is reported from the suppressor. The suppressor is also designed with internal structural features that define internal primary and secondary gas flow passages that divert a portion of the propellant gas entering the suppressor chamber to a secondary gas flow passage system so that the back-pressure of the cartridge gas and its contaminants are significantly minimized and result in minimal propellant gas blow-back toward the shooter when the bolt is opened to extract a spent cartridge case. This feature is set forth in U.S. patent application Ser. No. 14/811,257 which was filed on Jul. 28, 2015 by Mark C. LaRue, and is incorporated by reference herein for all purposes.
To mount the sound and flash suppressor 10 to a firearm barrel 19, a suppressor mounting adapter is shown generally at 20 in
The suppressor mounting adapter 20 further defines an externally threaded section 40 which receives the internally threaded section 42 of a housing adapter that is shown generally at 44 in
The generally cylindrical tubular housing 12 has an internally threaded section 54 that is defined within the housing enlargement 16 within which is received an externally threaded section 58 of the housing adapter 44. The housing enlargement provides the housing structure with enhanced structural integrity for resisting the internal pressure spikes to which the housing is subjected when each cartridge is fired. This feature permits the rear end portion of the suppressor housing to be threaded onto the housing adapter. An annular seal member 60 is retained within an annular external seal groove 62 of the housing adapter 44 to provide the suppressor mechanism with additional protection to minimize the potential for contamination of the suppressor by water, dust and the like especially during use in field conditions.
As mentioned above, it is a feature of the present invention to provide the sound and flash suppressor with separate primary and secondary gas flow passages to ensure lower internal pressure within the suppressor and to minimize the blowback condition that normally occurs when the bore and cartridge chamber are under significant cartridge gas pressure when the bolt is unseated and begins to move rearwardly following discharge of a cartridge. Within a gas processing chamber 64 of the suppressor housing 12 are located a plurality of baffles and spacers such as shown at 66 in
While the central passage or gas processing chamber 66 within the suppressor housing 12 represents a primary gas flow passage, as mentioned above, it is desirable to minimize the internal pressure within the suppressor to minimize backpressure and to promote as much sound suppression as possible. This feature is accomplished by diverting a portion of the cartridge gas entering the suppressor from the bore of the gun barrel 19 to a secondary flow passage that is also defined within the suppressor housing. The annular space 70 that is defined between the inner surface 71 of the suppressor housing 12 and the external surfaces 72 of the plurality of baffles and spacers 66 defines a portion of the secondary gas flow passage.
An annular internal gas diversion chamber 74 is defined within the suppressor housing by an annular external groove of the housing adapter 44 and by the internal wall surface of the enlarged and structurally enhanced portion of the suppressor housing. This annular internal chamber is communicated by the bullet port 36 and other gas transfer ports 76 of the suppressor mounting adapter 20 with the primary gas flow chamber 64. A portion of the cartridge gas flowing from the bore of the gun barrel 19 into the suppressor mounting adapter and into the gas processing chamber 64 is diverted into the annular chamber 74 via the gas transfer ports 76. The diverted gas flow then passes from the annular chamber 74 into the annular space 70 as shown by flow arrows in
The housing adapter 44 is typically assembled with the suppressor housing 12 by simply assembling the externally threaded section 58 of the housing adapter into the internally threaded section 54 of the rear end portion of the suppressor housing. Housing adapter and housing assembly is complete when an annular stop surface 86 defined by the rear end of the suppressor housing establishes seated contact with an annular stop shoulder 88 at the circular outer portion of the housing mounting adapter.
For attachment of the sound and flash suppressor 10 to a firearm barrel, the suppressor mounting adapter 20 is first installed by engaging the internal threaded section 28 of the suppressor mounting adapter with a corresponding externally threaded section 30 of the firearm barrel as shown in
As also mentioned above, it is desirable to provide the sound and flash suppressor with means for ensuring that the suppressor is easily locked in assembly with a gun barrel and that it will not become loosened by sustained fire or by handling of the firearm in field conditions. The suppressor mounting adapter 20 defines an annular rim 90 having an outer circular surface 92 that is roughened. Though the roughened circular surface 92 may have any desirable surface configuration providing a non-slip character,
The housing adapter, shown particularly in
The annular array of spring locking fingers collectively defines a generally conical outer surface 112 as shown in
To accomplish locking or ratcheting movement of the spring fingers 102, the housing adapter 44 defines an externally threaded section 120 that is positioned for threaded engagement by an internally threaded section 122 that is defined within an annular locking member 124. The annular locking member 124 defines a forwardly extending annular rim or flange 126 that extends forwardly over the rear end portion of the suppressor housing enlargement 56, thus protecting the suppressor housing from damage or from fouling by water, dust or the like. The annular locking member or locking ring 124 is maintained in captured relation with the housing mounting insert 44 by means of an inwardly projecting retainer rim 127 that is engaged between the external threaded section 120 and an annular rearwardly facing shoulder 129 of the housing mounting adapter. The inwardly projecting retainer rim 127 is sized to that it can be moved over the externally threaded section 122 for assembly and removal, but it causes the locking ring to be typically retained by the housing mounting adapter even when completely unthreaded from the housing mounting adapter.
The annular locking member 124 also defines a tapered rear spring finger actuating section 128 that has a tapered internal lock actuating surface 130 having a geometry and dimension for engaging the spring fingers 102 and applying sufficient force during threaded assembly of the annular locking member 124 to the housing adapter 44 to move the spring fingers inwardly and cause the ratcheted internal surface 114 of
In view of the foregoing it is evident that the present invention is one well adapted to attain all of the objects and features hereinabove set forth, together with other objects and features which are inherent in the apparatus disclosed herein.
As will be readily apparent to those skilled in the art, the present invention may easily be produced in other specific forms without departing from its spirit or essential characteristics. The present embodiment is, therefore, to be considered as merely illustrative and not restrictive, the scope of the invention being indicated by the claims rather than the foregoing description, and all changes which come within the meaning and range of equivalence of the claims are therefore intended to be embraced therein.