This invention relates to firearm noise suppressors, also known as silencers. More particularly, it relates to a way of constructing such a device that makes repairs easier under the constraints of U.S. laws regulating firearm noise suppressors.
The function and general structure of firearm noise suppressors are well known. Typically, it includes a housing attached to a muzzle of a firearm barrel with the interior divided into chambers with a projectile passageway that axially aligns with the bore of the firearm barrel.
A traditional way of constructing a suppressor has been to use a tubular housing into which baffles are inserted and end caps are attached. Some designs weld together a core of baffles or mill chambers into a solid piece of material to create a monolithic baffle core. Others have made “modular” baffle units that create the outer walls of the chambers when the units are threaded together. More recently, others have circumferentially welded together a series of baffles have been in a way that creates an integral housing such that an outer tube is unnecessary. The latter example provides a unit with minimum weight, because it eliminates both the outer tube and the material required to make the threaded connections sufficient to withstand internal pressure.
Under federal laws and regulations in the United States, suppressors must be permanently marked with a serial number and other identifying information. Typically, this is done by engraving the information on the tubular housing. For suppressors constructed from a unified stack of baffles without an exterior tube, the identifying information is engraved on the exterior of the unified baffle stack.
Damage may occur to a suppressor during use, the most common example of which is a projectile striking an internal baffle. Because of legal restrictions, a damaged suppressor must be returned to the manufacturer for repair and the marking may not be altered or re-marked onto new parts. If the damaged suppressor is constructed with a tubular housing engraved with the required identifying information, individual baffles or a baffle core may be replaced. However, if the part that is engraved with identifying information is irreparably damaged, the entire device must be replaced. In designs where a stack of baffles has been welded together without a separate tubular housing, repair of this unified and hardened part can be difficult or impossible, particularly if damage occurs in the portion where the identifying information has been engraved.
The present invention provides a firearm noise suppressor and method of manufacture that allows repair or replacement of all structural parts without defacement of the required engraved identifying information.
A baffle chamber unit is provided, having an outer surface. An identification band with identifying indicia is placed on the baffle chamber unit and a specified area of the band not having identifying indicia is affixed to the baffle chamber unit to prevent the removal of the band without a machining process. For example, a specified area of the band may be deformed into a dimpled recess in the outer surface of the baffle chamber unit (or otherwise semi-permanently attached at a localized area). Thus, the band can be removed by an authorized (licensed) person and re-attached to a repaired or replaced baffle chamber unit without altering or defacing the engraved identifying information.
Other aspects, features, benefits, and advantages of the present invention will become apparent to a person of skill in the art from the detailed description of various embodiments with reference to the accompanying drawing figures, all of which comprise part of the disclosure.
Like reference numerals are used to indicate like parts throughout the various drawing figures, wherein:
With reference to the drawing figures, this section describes particular embodiments and their detailed construction and operation. Throughout the specification, reference to “one embodiment,” “an embodiment,” or “some embodiments” means that a particular described feature, structure, or characteristic may be included in at least one embodiment. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” or “in some embodiments” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the described features, structures, and characteristics may be combined in any suitable manner in one or more embodiments. In view of the disclosure herein, those skilled in the art will recognize that the various embodiments can be practiced without one or more of the specific details or with other methods, components, materials, or the like. In some instances, well-known structures, materials, or operations are not shown or not described in detail to avoid obscuring aspects of the embodiments.
Referring first to
According to one embodiment of the invention, an identification band 22 may be provided that is semi-permanently affixed to the baffle chamber unit 17. The band 22 is engraved with all required identifying information and is sized to closely fit over a portion of the baffle chamber unit 17, such as at or adjacent to the proximal (rear) end of the blast chamber 14. An outer surface of the blast chamber 14 (or a baffle unit 12) may be provided with relatively fine exterior threads 24 that will mate with threads 26 on the interior of the identification band 22. Adjacent to the exterior threads 24 may be one or more recesses or dimples 28 that are covered by the identification band 22 when it is installed. If desired, a high temperature thread-locking adhesive, such as Loctite™ or Rocksett™, may be applied to the treads. Alternatively, the band 22 may be induction shrink fit in place. The band may be made of the same material as the baffle chamber unit 17 or may be a different material. It is contemplated that the materials would be metal alloys, but the development of composite materials and additive manufacturing may make the construction and method of the present invention adaptable to suppressors made from such materials.
As illustrated in
An area 30 for deformation is selected that will not alter, interfere with, or deface the identifying indicia engraved on the band 22. This may be accomplished, for example, by locating the deformation area(s) 30 adjacent an edge of the band 22 and the indicia away from that edge. Thus, a plurality of dimples 28 may be provided at spaced intervals around the circumference of the baffle chamber unit 17 (such as blast chamber 14) carrying the identification band 22. Locator indicia (not shown) could be provided on the unit 17 to indicate the location of dimples 28 when the band 22 is covering them. Likewise, if the deformed area 30 of the band 22 is drilled or otherwise machined for removal so that the underlying part can be repaired or replaced, the band 22 can be re-attached by staking or swaging a different location on the band 22 into a dimple 28 at a different location on the baffle chamber unit 17.
Other methods of affixing the band 22 to the baffle chamber unit 17 by may be used to make a localized semi-permanent attachment, such as resistance or tack (spot) welds (not shown). These could be drilled or machined away to allow removal of the band 22 without defacing or altering the engraved informational indicia but would provide a similar obvious indication of removal and allow reattachment by welding at a different localized area of the band.
While one or more embodiments of the present invention have been described in detail, it should be apparent that modifications and variations thereto are possible, all of which fall within the true spirit and scope of the invention. Therefore, the foregoing is intended only to be illustrative of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not intended to limit the invention to the exact construction and operation shown and described. Accordingly, all suitable modifications and equivalents may be included and considered to fall within the scope of the invention, defined by the claim or claims of a patent issued hereon.
This application is a continuation of U.S. Nonprovisional patent application Ser. No. 17/658,456, filed Apr. 8, 2022, issued Dec. 6, 2022, as U.S. Pat. No. 11,519,685, which claims the benefit of priority to U.S. Nonprovisional patent application Ser. No. 16/352,399, Mar. 13, 2018, issued May 10, 2022, as U.S. Pat. No. 11,326,849, which claims the benefit of priority to U.S. Provisional Patent Application No. 62/664,961, filed on May 1, 2018, the disclosures of which are incorporated by reference herein.
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20230266088 A1 | Aug 2023 | US |
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62664961 | May 2018 | US |
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Parent | 16352399 | Mar 2019 | US |
Child | 17658456 | US |
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Parent | 17658456 | Apr 2022 | US |
Child | 18061557 | US |