This invention relates to firearms, and more particularly to gas-operated self-loading firearms.
Auto-loading rifles generally employ the energy produced in firing a round to cycle a bolt (bolt carrier and bolt) and load the next round. This includes machine guns and semi-automatic rifles of many types.
One type of system for transferring energy to the bolt employs the gas pressure developed behind the bullet in the barrel upon discharge. This is know as a direct-gas operated system. A small lateral vent hole is provided in the barrel (usually at a forward location), and the momentary gas pressure is transmitted through the vent hole back to the bolt assembly to cycle it. In direct-gas-operated rifles (such as an M16 or M4 rifle) the gas pressure is transmitted via a tube that extends back to the bolt, which has a piston-like portion to which the gas imparts pressure. In others (such as an M14) the gas pressure enters a cylindrical chamber, where a piston connected via a rod transmits the force back to the bolt assembly. This may either push the bolt assembly so that the rod and bolt assembly initially move together, or the rod may “tap” the bolt assembly, providing an impulse to move the bolt assembly rearward in its cycle.
The degree of force generated by the gas pressure is desired to remain in a selected range. Inadequate pressure can cause the firearms to fail to fully cycle, thus failing to chamber a round. Excessive pressure can cause excessive wear, and may damage components, as well as causing unreliable performance. Therefore, the aperture used to admit gas to the gas block from the barrel is carefully sized based on engineering principles, as is the aperture that allows gas from the gas block to vent to atmosphere. Each of these affect operation.
In some firearms, several apertures of different sizes are provided, with a rotating plug having the different sized apertures, so that whichever aperture is positioned over the gas passage from the barrel will determine the amount of gas admitted to the gas block. This permits the use of ammunition with different characteristics, and can compensate for powder fouling that can occlude or reduce the effective diameter of an aperture, reducing its gas transmission capability. In other versions, the variable aperture principle is applied to the aperture that vents the gases from the gas block, with a larger atmospheric vent aperture diminishing the pressure and duration in the gas block, for reduced action energy, and a smaller aperture maintaining and sustaining pressure at a higher level for increased action energy.
Other purposes of the selectable aperture diameter include the use of muzzle-mounted sound suppressors, which reduce the sound of the report generated upon firing. These briefly capture the pressurized gases emitted from the muzzle upon firing, so that the impulse is absorbed and spread out. The resulting peak pressure reduction provides a drastically reduced report. Suppressors also have the effect of increasing “backpressure,” because the moderately high pressure gases temporarily stored serve to slow the rate at which barrel bore pressures decline after the bullet exits the muzzle. This means that there is more pressure, working for a longer duration on the gas system. Consequently, the gas system should generally be set to a smaller aperture when suppressors are used, to avoid the problems with an over-pressurized gas system.
While such gas system adjustments are satisfactory for use with suppressors, problems can occur when a user installs a suppressor, but forgets to set the gas plug to a smaller aperture. This can cause unwanted damage, or a failure of the firearm to properly perform (with potentially dire consequences in a combat or self-defense context.)
The present invention overcomes the limitations of the prior art by providing a gas-operated firearm having a barrel defining a bore with a gas block defining a chamber communicating with the bore via a gas passage. A gas regulation element has a first position and a second position, and serves to provide different gas flow characteristics in the different positions. The latch element gives the user audible or tactile feedback upon installation of an accessory device when the gas regulation element is a correct position suited to use of the accessory, and not when in the other position unsuited to accessory usage. The accessory may be a sound suppressor, and the latch may serve to secure the gas regulation element against position change. The latch may engage a circular array of elements on the rear face of the suppressor, and may have an angled cam face to provide ratcheting engagement for installation, and to resist removal or loosening without deliberate actuation of the latch.
The gas block passage 50 includes a forward portion 52 that is a straight cylindrical bore with a circular cross-section. Rearward of portion 52 is a fluted portion 54 having several axial channels or flutes 56 that extend out the rear end 60 of the gas block. The rearmost portion of the passage 50 is a shoulder portion 62 through which the flutes past, but with reduced diameter sections providing shoulders 64 that face forward. A gas passage aperture 66 is drilled laterally through the gas block toward the forward end of portion 52, and aligns with a gas passage 70 drilled in the barrel to provide communication between the barrel bore 34 and the gas block chamber.
The flutes 56 extend forward to a limit line 72 that defines the limit between the forward portion 52 and rear portion 54 of the gas block chamber. Each flute terminates at a flat surface 74 having an edge that follows the limit line 72. As shown in
As shown in
The operating rod 26 has a straight rigid elongated shank 90 having a limited diameter that readily passes through the limited aperture defined by the shoulder segment faces 62, with at least some limited clearance as illustrated. The forward end of the rod terminates with the enlarged piston 30, which has a flat circular front face 92 and a flat annular rear shoulder 94. the lateral cylindrical surface 96 of the piston is a smooth straight circular cylinder that closely fits within a cylindrical section 52 of the gas block chamber. A pair of circumferential annular grooves 100 encircles the piston at an intermediate position, spaced apart from each other. These provide a reservoir where minor fouling can accumulate without causing problems, and have edges that serve to scrape the interior of the gas block chamber as the piston cycles.
In
In
The flutes 56 provide that portions of the piston running nearly its entire length are exposed when the piston is in the rearward position. This permits any accumulated debris or fouling to be readily shed each time the piston cycles. Because the piston is free to rotate, different portions of the piston service are exposed during operation, so that any localized fouling build up is readily shed.
In alternative embodiments, the relationship between the plane 72 and the forward face of the piston while in the rearward position may be varied. Instead of the face being slightly forward of the end of the flutes, the face may be aligned precisely with the ends of the flutes, or may even be positioned slightly rearward of the flute ends. This may be desirable in circumstances in which gas needs to be vented rearward. This may be desired because atmospheric vents on the gas block can create a visible jet that can be seen in darkness. Exposed vents can also burn the user is the jet is adjacent to exposed skin. In the illustrated embodiment, the rearward venting path extends into a protected space within the shrouded handguard that surrounds the barrel to the rear of the gas block, preventing exposure and visibility of the vented gases.
The forward portion 102 of the gas plug has several features defined in its periphery. A large arcuate scallop 106 is defined in about one third of the periphery, and serves to provide clearance for installation of the gas plug. A semicylindrical passage 110 extends through the entire thickness of the forward portion 102, providing a small “bite” in the edge of the disk. A second semicylindrical pocket 112 is defined at another position on the disc's periphery, separated from the first passage 110 by the same rotational angle by which aperture 84 is separated from aperture 104. Pocket 112 differs from passage 110 in that it does not extend the full thickness of the disk. The pocket 112 extends only about two thirds of the thickness of the disk, so that it does not penetrate the front surface 114 of the disk. The pocket thus defines a rearward facing surface 116 that represents the forward limit of the pocket.
In the preferred embodiment, the passage 110 and pocket 112 are angularly separated. The passage 110 and pocket 112 have a common radius, with their axes extending parallel to the axis of the plug.
The setting of the gas plug is changed by sliding a button 140 that extends laterally from the pin in a rearward direction until the forward end of the latch is to the rear of the forward section 102 of the gas plug. This allows the plug to be rotated, such as to align the pocket 112 with the latch. As shown in
Thus, while the gas plug is secured against rotation in either of the positions shown, the protruding latch shown in
This feature of latch position depending on plug position is used beneficially when a muzzle mounted sound suppressor 142 is secured to the threads 144 at the forward end of the gas block element. As shown in
The interaction of the suppressor teeth 154 and the latch 120 (when in the extended position shown in
When the suppressor is installed by screwing in onto the threads 144, as it moves rearward interposition, the suppressor teeth 154 begin to encounter the latch 120. Normally, the latch is not retracted during this process and the cam surface 122 engages the angled surfaces 156 of the suppressor. Because of the matching angles, the cam is pushed rearward by the teeth as each tooth passes, and operates like a ratchet. This provides clear tactile and audible feedback to the user, reminding him that the gas plug is in the desired position intended for suppressor usage. Should the user have forgotten to set the gas plug in the proper position, he will receive no feedback from the ratchet mechanism. This will be a clear indication that the plug setting is in error, allowing the setting to be corrected in avoiding the associated risk and damage.
When a suppressor is not used, but the plug is in the setting for suppressor use, the protruding latch provides visual indication of an improper gas plug setting.
An alternative plug 180 is shown in
While the above is discussed in terms of preferred and alternative embodiments, the invention is not intended to be so limited.