This invention relates generally to firearms comprising a bolt having locking lugs. More particularly, this invention relates to improvements in coaxial alignment of components of such a firearm, and preferably also limiting the effect of rain, water, freezing water, snow, ice, dirt, vegetation, and/or other elements entering the firearm in a field environment, for example, during target shooting, hunting, or combat in inclement, uncontrolled, or unclean environments.
Firearms having an action comprising a bolt with locking lugs are well-known and may feature different types of bolt actuation, for example, bolt-handle action, lever action, pump action, automatic action, and semi-automatic action. Conventionally, there has been a compromise in the design of such firearms between accuracy and tolerance to elements that may enter and interfere with the firearm action. A key to accuracy is to have the bullet travel straight down the firearm barrel and exit the muzzle pointing the same direction the barrel was pointed when the trigger was pulled. One or more misalignments may be responsible for inaccuracy in bullet travel, for example, misalignment of the cartridge in the chamber, misalignment of the barrel bore relative to the bolt and/or receiver, and/or axial-misalignment of threads or an inaccurately-cut radial receiver face for connection of the barrel to the receiver. A combination of multiple of these misalignments tends to create an inaccurate firearm, especially in field firearms that are made with loose tolerances to allow movement and cycling of the action in spite of interference by elements present in outdoor or other non-controlled/non-clean environments. For example, for precision rifle shooting, compromise in rifle design typically makes a rifle either more accurate but less usable in the field (a “benchrest rifle”), or more usable and tolerant to dirt and weather but not as accurate (a “field rifle”).
Benchrest rifles have such tight tolerances that they don't work well with dirt and weather encountered in the field and require frequent cleaning after only one or a few rounds are fired, but they are consistently more accurate. Additionally, benchrest rifles are usually impractical in the field due to their weight. The components of benchrest rifles are built heavier to resist flexing that causes harmonic vibrations, which can cause inaccuracy. For example, benchrest barrels are built heavier to reduce barrel whip when the round is fired.
Field rifles have relatively loose tolerances between moving components, because loose tolerances allow ice and dirt to be present without limiting operability of the action, and also permit less expensive manufacture. Field rifles, with thinner components and barrels, are also much lighter for being carried about in rough field terrain.
The patent literature illustrates attempts to increase accuracy of bolt-action firearms. U.S. Pat. No. 6,209,249 Borden discloses a bolt for a firearm with increased accuracy. The bolt body has front and rear exterior bosses with diameters slightly larger than the rest of the bolt body, resulting in a tighter tolerance between portions of the bolt and the bolt runway in the regions of the bosses. U.S. Pat. No. 7,975,417 Duplessis et al. discloses joining a barrel to the receiver of a bolt-action rifle with a threaded insert. The Duplessis, et al. threaded insert may be considered a separate, trunnion piece that helps set the rifle headspace, to offset/account for barrel machining error, and that helps with barrel interchangeability.
Custom rifle manufacturers have made some improvements, or have pushed the boundaries of turning a conventional field rifle into a more accurate long-range rifle, by reducing the tolerances between the bolt body and the bolt bore of the receiver of the rifle thereby reducing bolt and cartridge misalignment. Instead of the approximately 0.015 (fifteen thousandths) inch clearance between the bolt and the receiver in many field rifles of the past, these custom manufacturers often make the clearance approximately 0.005 (five thousandths) inch. Reducing this clearance makes the bolt better aligned with the receiver. This compromise, however, makes the rifle action more susceptible than a field rifle to binding and blockage from outdoor interferences such as dirt and ice, and makes the rifle still not as accurate as a benchrest gun that often has approximately 0.0005 (five ten-thousandths) inch clearance.
A BORDEN™ rifle action has very tight tolerances between the receiver and the bolt bosses that are behind the bolt lugs, specifically, approximately 0.0005 (five ten-thousandths) inch, starting from when the bolt starts to enter lock up (the beginning of the rotation), all through the approximate 90 degree rotational turn into the “locked-up” (also, “battery”) position. The bolt bosses are what have been called “BORDEN™ bumps”, which are in the bolt body that lie behind (proximal to) the bolt lugs and in front of (distal to) the bolt handle. These bosses have a larger maximum diameter than the bolt body, serving the purpose of reducing clearance between the bolt and the receiver bore in the location of the bosses. Such bosses, however, are behind (proximal to) the bolt lugs, and are susceptible to binding and blockage when outdoor interferences such as dirt and ice enter between the bolt bosses and the receiver bore. Thus, the BORDEN design relies on precise manufacture of the portions of the bolt main body and the receiver that are behind (proximal to) the bolt lugs and behind (proximal to) the lug abutments/stops, respectively. That is, the BORDEN design relies on precise manufacture of structure/surfaces that are separate, and distant, from the bolt lugs, bolt distal face, and the barrel threaded connection to the receiver.
Therefore, there is still a need to provide more shooting accuracy in a “field-capable” firearm that has an action comprising a bolt with locking lugs. Therefore, an object of certain embodiments is to improve axial alignment of the bolt, cartridge, receiver, and barrel, of such a firearm, for increased shooting accuracy. An object of certain embodiments is to accomplish said improved axial alignment by specially-adapting the distal end of the receiver forward of the lug stops, and preferably also the distal end of the bolt at the lugs and the proximal end of the barrel where it connects to the distal end of the receiver. An object of certain embodiments is to accomplish said axial alignment by having the lugs when in their locked condition, and also a barrel axial surface, mate with the same surface, for example, with adjacent portions of the same surface. An object of certain embodiments is to achieve said improved axial alignment while achieving consistent operability of said axial alignment in the adverse conditions experienced in field environments, including outdoor hunting and combat environments, and other non-pristine environments/conditions. An object of certain embodiments is to provide a firearm that shoots with near-benchrest accuracy, but that tolerates build-up of dirt, ice, water, or other interfering elements on moving parts, without undue binding or blockage and the resulting excessive mechanical failure of the moving parts. An object of certain embodiments is to accomplish said tolerance of interfering elements by means of the lug having a debris-cleaning/scraping capability. An object of certain embodiments is to achieve said improved axial alignment by means and methods that also reduce machining steps and also reduce or eliminate hand-tooling and customizing of the shape and length of each rifle barrel firing chamber/head-space. An object of certain embodiments is to provide a field-capable firearm that is accurate in spite of imperfections in the firing chamber/headspace shape or surfaces and in the cartridge casings, and/or the imperfections from fouling of the firing chamber/headspace surfaces that are intended to align the distal shoulder of the casing. Certain embodiments of the invention meet or exceed one or more of these objects, as will be further understood from the following discussion.
Components of a firearm having a bolt with locking lugs are adapted for improved accuracy. At least one adaptation in the components for improving accuracy provides increased coaxial alignment between the bolt, the cartridge, the receiver, and/or the barrel of a firearm, for example, including firearms typically considered field firearms or firearms typically considered benchrest firearms. Said at least one adaptation preferably comprises adaptation of the receiver inner surface for close tolerance/mating with the lugs while only in the locked position. The interaction of the bolt locking lugs with said receiver inner surface may provide a cleaning capability, for enhancing tolerance of the firearm action to interfering elements. Said at least one adaptation may comprise a shape/contour of the lug circumferential outer surface that enhances said cleaning capability and element tolerance. Said at least one adaptation may comprise said receiver inner surface being in a close tolerance/mating relationship with a non-threaded, axial surface of the barrel.
Coaxial alignment of the bolt and the bolt distal face in the receiver bore/boltway is accomplished in a way that prevents interference by debris, such as dirt, ice, or water, from unduly interfering with critical moving parts of the bolt. Preferably, when rotating from the unlocked to the locked position, the bolt lugs move from areas within the receiver where relatively larger spaces exist between the lugs and the receiver, to areas where relatively smaller spaces exist between the lugs and the receiver. This is preferably done by making a distal portion of the receiver bore/boltway not exactly cylindrical, for example, by forming ramps on the interior surface of the receiver lug space. When the bolt rotates into the locked (“battery”) position, the bolt lugs move from loose tolerance areas that provide room for debris accumulation, along transition areas of the ramps that clean/scrape debris from the lugs, to very tight tolerance areas of the ramps where the lugs mate with the receiver.
Further coaxial alignment of the firearm components may be accomplished by providing an extension on the barrel that mates, around at least a portion of the circumference of the barrel, with at least a portion of the inner surface of the receiver. Preferably, this is done by providing an axial, non-threaded extension that protrudes proximally beyond the threaded region of the barrel to mate with the axial, receiver inner surface with which the lugs mate when locked. Said mating of the non-threaded extension results in significantly more precise and exact coaxial alignment of the barrel bore with the receiver bore/boltway and the locked bolt, compared to the misalignment caused by the mandatory thread clearances in a threaded barrel connection.
In preferred embodiments, therefore, a single surface provides the ramps/surfaces both for mating with the bolt lugs only during lock-up, and for mating with the barrel extension. This single surface is at least a portion of the receiver inner surface forward (distal) of the lug stops and rearward (proximal) of the receiver threads. For example, when the receiver inner surface is ramped from the lug stops to the threads of the receiver, then the bolt lugs mate with proximal regions of the ramp crests, and the barrel extension mates with distal regions of the crests. Alternatively, when the receiver inner surface is ramped near the lug stops, but is another shape near the receiver threads, then the bolt lugs mate with the crests near the lug stops, and the barrel extension mates with one or more regions of, or the entire, said another shape near the receiver threads. In certain embodiments, said “another shape” may comprise, consist essentially of, or consist of, the crest surface(s) extending distally past the lugs and into the barrel-extension-receiving space, so that a barrel extension mating with said distally-extending crest surface(s) would be mating with “the same surface” with which the lugs mate in the locked position. Thus, it is preferred that troughs are provided in the receiver inner surface near the lug stops, to provide more clearance for debris entering the receiver that might otherwise interfere with the rotating bolt, but said debris-receiving troughs are not necessarily required where the installed barrel extension resides, because it does not move during operation and debris at the installed barrel is not a significant concern. Said mating with the same surface, and the distal location of said same surface in the action, simplifies and/or makes more accurate and precise, the machining step(s) for the firearm action.
Additionally or instead, certain embodiments of the bolt lugs outermost surfaces comprise axial curvature, and/or other axial non-linearity, for reducing the surface area of said outermost surfaces that mates with the receiver inner surface in the locked position. Said axial curvature or non-linearity provides at least one region of maximum lug diameter and at least one region of lug diameter that is smaller compared to said maximum lug diameter. In the case of axial curvature, each lug preferably curves in an axial direction between a single maximum lug diameter and one or more end edges that are reduced in diameter; this places the maximum lug diameter region relatively close to the receiver inner surface, and the rest of the outermost surface of each lug relatively distant from the receiver inner surface. In the case of other non-linearity, each lug may comprise ridges and recesses in said outermost surface. Thus, due to said axial curvature or other axial non-linearity, only a small surface area of the lugs mates, when the lugs are rotated to the locked position, in very tight tolerance with the minimum-diameter portions (crests) of the ramps of the receiver inner surface.
Therefore, certain embodiments align the bolt, receiver, and barrel of the firearm in a coaxial and concentric configuration by providing surfaces of tighter tolerances distal of the lug stops and close to the chamber, for mating with the locked lugs and for mating with the barrel, while providing looser tolerances for the bolt during axial travel, and prior to lock-up, to allow for satisfactory field operability. Certain of these embodiments minimize the number of separate machining steps, and minimize or eliminate the custom/hand-work, needed to build the various portions of the action and chamber, in order to provide more economical manufacture, with fewer alignment errors.
Components and operation of a bolt action rifle are shown in the drawings and detailed in this document as an example of one type of firearm/action that may comprise one or more of the adaptations disclosed herein.
When a bolt handle is lifted, usually 60-90 degrees (depending on design) from the “locked” or “battery” position, the bolt moves to extract and eject any spent cartridge and moves into the unlocked/cocked position in which a firing pin is spring loaded in a position ready to strike a primer on the next cartridge case to be fired. The bolt in this unlocked position is enabled to move rearwardly in the boltway to collect and engage a new cartridge, so that, when the bolt is then pushed forward, it forces the new cartridge into the firing chamber. Then the bolt can be rotated, by rotating the bolt handle downwards, into the locked position. In this position, the rifle is ready to have the trigger pulled, which releases the firing pin, igniting the primer and detonating the gunpowder in the cartridge. Upon firing, the bullet then leaves the cartridge, moving along and out the barrel, pushed by the expanding gases from the detonation of the powder in the cartridge in the chamber.
Tolerances refer to the clearance between different parts. For example, a bolt and receiver surface clearance of 0.0005″ (5 ten-thousandths of an inch) has a tighter tolerance/clearance than a bolt and receiver surface tolerance/clearance that is 0.005″ (5 thousandths of an inch). Herein, when the tolerance/clearance is very small/tight, it may be said that the two surfaces are “mated”, as they are extremely close or even touching.
A cylindrical tube containing spiral lands and grooves through which the projectile of the cartridge, or “bullet”, is designed to travel with a deformed press fit after obturation of the bullet into the grooves upon detonation of the cartridge. The lands and grooves spiral within the barrel guide the bullet in a spiral rotation as it leaves the barrel, thereby imparting axial spin to the bullet.
The term “axial” means of, relating to, or having the characteristics of, an axis, and in this context, the longitudinal axis of the receiver, bolt, barrel and/or cartridge. Thus, the longitudinal axis of each of these elements will tend to run end-to-end centered in the structure and particularly centered in the bore through the element in which the cartridge moves during loading (receiver bore and the barrel chamber), or the bullet travels upon firing (barrel bore).
A rifle wherein, as is the object of certain embodiments of the disclosed technology, the barrel, bolt, and receiver of the rifle are all aligned with their central longitudinal axes on the same axis or “longitudinal centerline”. As these components are cylindrical in nature, each has an axial dimension(s) and a radial dimension(s), and making the components coaxial (axially aligned) will also make them concentric. Arranging these components in this axially aligned manner, according to certain embodiments of the disclosed technology, will also place a loaded rifle cartridge, which also is cylindrical in nature, also in an axially aligned orientation, and will provide a straighter axial path for the bullet of the cartridge fired from such a rifle.
Accuracy in this context means a shot consistently impacting a target in close proximity to prior shots with no change in point of aim, given consistent environmental conditions
A space/interior volume that is generally and substantially a duplicate or negative/opposite form of the cartridge, the firing chamber being cut into the proximal bore of the barrel, ideally in axial alignment with the barrel for receiving the loaded cartridge. Hand-tooling/adjustment of the chamber surfaces may be required in many conventional rifles in order to improve the chamber's ability to hold the cartridge in coaxial relationship with the barrel bore.
Benchrest rifles are relatively heavy, precisely and rigidly-built rifles, that shoot in controlled environments where little or no debris, such as dirt, ice or water, or temperature variations, are present, for example, wherein the shooters sit at benches, covered by roofs, and have the opportunity to meticulously clean their weapons. The components of these rifles utilize such tight tolerances between moving parts that they do not function well if used in inclement weather or in an uncontrolled/dirty environment. Benchrest rifles typically utilize precisely shaped, measured and weighed cartridge ammunition for the intent of reducing variables that may cause inaccuracy. Benchrest rifles are impractical to use in hunting or other outdoor environments where said debris or temperature variations are present to cause problems with mechanical function of the rifle.
A relatively lightweight rifle that is conventionally not accurate at long ranges, and which incorporates more loosely-fitting components (looser or larger tolerances) that will operate better in dirty, wet, or freezing conditions. The components of a field rifle are loosely fitted to minimize costs and maximize operability in rough conditions that occur during field conditions. The term “field” herein means a natural or uncontrolled environment, for example, outdoor shooting, hunting, or combat without a roof or other shelter, where rain, water, freezing water, snow, ice, dirt, vegetation, temperature variations, and/or other elements may enter or otherwise adversely impact functionality of the firearm.
A receiver of a rifle is conventionally a cylindrical body that has a cylindrical bore through the middle of it. A receiver usually has two or three parallel paths, or action pathways, cut out of the bore that guide the bolt down the centerline of the receiver, towards the firing chamber end, or distal end, of the receiver. In a receiver there are usually two or three lug abutments (herein, “lug stops”, but also sometimes called “integral lugs”) that prevent the bolt from blowing backwards when the gun is fired. This is accomplished when the bolt is rotated or “cammed over” by the bolt handle into the locked position, so that each bolt lug aligns in front of a corresponding lug stop.
The bolt of a rifle is a generally cylindrical rod-like structure with a handle at the back, and locking lugs (herein also simply “lugs”) at the front (breech or firing chamber end), so that, when the bolt is inserted into the action, the bolt lugs ride in the action raceways and the bolt body (cylindrical tube part) aligns with the action bore. The lugs of the bolt, when rotated with the handle, align in front of the lug stops.
The bolt lugs are protrusions from the bolt body, spaced circumferentially around the bolt, that engage with the lug abutments (also, herein, “lug stops”) to prevent the bolt from moving rearward during discharge. Most conventional bolts have 2-8 lugs, and typically 2-4.
Lug abutments, also called “lug stops” herein, are metal pieces in the receiver that lie perpendicular to the receiver bore which prevent the bolt from moving backwards when the rifle is fired. The bolt is slid forward in an orientation that allows the bolt lugs to pass by/between the lug abutments, and then, upon rotation by the bolt handle into the locked position, the bolt lugs are directly distal of the lug abutments so that the lug abutments prevent the lugs from being forced backward upon firing.
Whip is the up, down, and sideways plane barrel movement when the rifle is fired, caused by high pressures in the rifle when a bullet is forced distally through the barrel under extreme pressure upon ignition of the cartridge. Barrel whip occurs upon firing, because the bullet is thrust out of the casing to travel distally through the barrel. While the bullet has a press-fit, relatively tight fit with the barrel once it leaves the casing, the roughly 50,000 psi of pressure of the firing explosion causes barrel movement or whip based on the harmonics of the barrel. If the bullet is misaligned (canted any direction off of the longitudinal axis of the barrel), a slight ricochet effect distally along the barrel may occur and the barrel whip is made more erratic. Erratic barrel whip points the bullet in a different direction each time the bullet leaves the barrel. Some barrel whip is normal and unavoidable, given the pressures involved, but it is advantageous for accuracy to reduce the magnitude and make the barrel oscillations more consistent and repeatable by minimizing or eliminating the “ricochet effect”.
Cartridges are the ammunition used in a rifle, comprising a generally cylindrical case, primer to ignite the powder charge, gun powder charge, and bullet or projectile. The case encloses the gun powder and primer to ignite the powder, and, upon ignition, to push a bullet/projectile distally along and out of the barrel.
Harmonics are the vibrations or movement of an object in three dimensional space. For rifles, the harmonics are shock waves, emanating throughout the firearm upon ignition and explosion of the powder charge, that create barrel whip movement.
Where the centerline of the bolt is on a different axis from the centerline (central axis) of the action and/or the barrel, that is, a condition where the bolt is not coaxial with the receiver and/or the barrel.
Lug rotation space, also “lug space” herein, means the volume, distal of the lug stops and proximal of the receiver threads for connection to the barrel. The bolt lugs enter the lug rotation space when loading the cartridge into the chamber, and the bolt lugs rotate in the lug rotation space to lock into the locked position. In conventional field rifles, there is significant clearance in the lug rotation space between the entire cylindrical inner diameter of the receiver and the bolt lugs outer diameter.
Conventionally, the barrel comprises a threaded, male, proximal end that is screwed into the female threaded distal end of the receiver.
As illustrated by the exemplary embodiments of the Figures, preferred embodiments of the disclosed technology have the bolt and barrel align in a coaxial and concentric configuration with the receiver, by being indexed off of the same distal, axial receiver surface, using very tight tolerances in certain regions and/or at certain times during operation, for improved shooting accuracy, while also using looser-tolerances in other regions and/or at certain times during operation, to allow for the debris and/or temperature variation of field environments. In preferred embodiments, non-threaded regions of axial surfaces of each of the receiver and the barrel mate, and a portion of the bolt lugs mate at certain time(s) during operation with another non-threaded region of the same axial surface of the receiver, to provide a coaxial and concentric configuration of all of the receiver, barrel, and bolt. Having “the same surface” or “a single surface” mate with both lugs and barrel reduces compounded machining variations, for example, that occur when mating multiple critical parts off of several different and distantly-located surfaces that all have different machining tolerances. Further, in preferred embodiments, the bolt lugs are curved or otherwise non-linear in the axial direction, to provide a smaller contact area of very tight tolerance during bolt lock-up so that the lugs are not prone to bonding or blockage.
An object of the preferred adaptations is to make the firearm consistently accurate by having the bullet exit the barrel pointing exactly or nearly exactly the same direction each time the rifle is shot. To accomplish this, multiple components of the rifle action are co-axially aligned, that is, preferably all of the barrel bore longitudinal axis, the receiver distal space longitudinal axis, and the bolt distal face longitudinal axis are coaxially-aligned with each other for consistent accuracy. The “longitudinal axis” of each of these components may also be referred to as the “longitudinal centerline” or the “central axis”. Preferably, all the bolt lugs are made accurately and precisely to extend the same radial distance from the longitudinal axis of the bolt, and the bolt lugs are locked against an inner surface of a distal portion of the receiver. The bolt distal face, which holds the proximal end of the cartridge is radially-centered between the outermost extremities of the bolt lugs, and has a center that is on the longitudinal axis of the bolt; hence, the distal face is coaxial with the longitudinal axis of said distal portion. Preferably, the barrel is also mated with said inner surface of the distal portion. These relationships result in the bolt distal face being centered and coaxial with the barrel bore, and therefore being capable of aligning the proximal end of the cartridge with the longitudinal axis of the barrel. It may be noted that all of these coaxial features, and the resulting coaxial alignment, are established in distal areas of the action that are very close to the cartridge in the breech and are therefore very critical for accuracy. Said coaxial features, therefore, place and maintain the cartridge in the chamber consistently coaxially-aligned with the barrel bore prior to firing, which increases accuracy.
All of the above-mentioned co-axial features are preferred, because the lack of any one of the co-axial features may result in a loss of accuracy, for example, due to excessive barrel whip when the gun is fired, or even incomplete/inconsistent closure of the bolt or the force of the firing pin and/or ejector spring of the firearm as further described below.
The incomplete or inconsistent bolt closure can occur because the bolt is closed by hand, and it may not be closed in exactly the same position every time. It may be closed in 90-100% of its rotational position and still fire. It also can be forced up or down, left or right, depending on the motion that the shooter's hand pushes the bolt handle on closure, with the variance being more drastic if clearances are large. However, if the components of the action are on the same central axis/centerline with tight tolerances in certain areas and/or steps of operation as in the preferred embodiments, then the aligned rifle should be more accurate even if the closure of the bolt is not 100% and/or the percentage closure of the bolt is different each time.
The force of the firing pin, held by the trigger sear, may also misalign the bolt; as this force tends to push the back of the bolt upward, canting the bolt and therefore the bolt face out of alignment. Also, pressure from the ejector spring, when the bolt is locked, puts force against one side of the cartridge, which tends to cant the bolt and also the cartridge out of alignment.
Aligning/indexing all the rifle components that are critical for axial alignment of the cartridge and bullet, namely the barrel, bolt and receiver, off of one machined surface reduces inevitable machining error from aligning off of several different surfaces. Said one surface is preferably an interior, not-exactly-cylindrical surface of the receiver distal of the lug stops, in order to improve field operability. To accomplish said alignment/indexing, the outermost surfaces of the bolt lugs mate with a more proximal region of said one surface, while a proximal non-threaded extension (hereafter called “tenon” or “tenon portion”) of the barrel mates with a more distal region of said one surface. By providing coaxial alignment of components/surfaces very close to the location of the cartridge in the chamber, as in the preferred embodiments, the risk of machining error is reduced compared to the conventional technique of separate machining of different, distant surfaces to try to form good alignment in the rifle action.
Said mating of the barrel to said one surface significantly reduces “axial play” of the barrel relative to the receiver bore and the bolt distal face. This barrel connection may be contrasted to conventional connection of the barrel to the receiver by threads alone, wherein the necessary clearance in threads, to prevent binding when the barrel is screwed into the receiver, results in a lot of “axial play” of the barrel relative to the receiver bore and the bolt distal face.
The mating of the lugs with said one, preferably non-exactly-cylindrical, surface is preferably done by providing tight clearance between one or more portions of the bolt lugs in the “lug space” during only a portion of the bolt lock-up path. Preferably, this is accomplished by providing the inner surface of the receiver with ramps. The ramping of the receiver inner surface allows the lugs to enter the lug space in an area(s) of high clearance between the lugs and the receiver, and then to rotate to an area(s) of low clearance for lock-up of the bolt/lugs. This high clearance area is used for receiving the bolt lugs as the bolt is pushed forward into distal region of the receiver, and likewise, for receiving the bolt lugs just prior to the bolt being pulled rearward from the distal region of the receiver. For example, the preferred high clearance between each lug and the receiver inner surface in the loaded but unlocked condition is greater than or equal to 0.010 inches.
During rotation to the locked condition, each bolt lug rotates from the high tolerance areas, that is, larger diameter regions (“troughs”, “trough surfaces”, or “trough regions” of the ramped surface) to low tolerance areas, that is, minimum receiver bore diameter regions (“crests”, “crest surfaces”, or “crest regions” of the ramped surface). This decreases the clearance between the bolt lugs and the receiver bore, so that, when in fully-locked position, clearance between the maximum-diameter portions of the bolt lugs and receiver bore surface will be very small, for many caliber field firearms preferably less than 0.004 inches (for example, 0.0039, 0.002, 0.001, 0.0008, or most preferably 0.0005-0.0003 inches, or alternatively any number of inches or ranges between these values).
Therefore, this relatively very tight tolerance, low clearance condition occurs only when accuracy is critical, that is, in/during the locked position, in order to provide coaxial alignment of the bolt and its lugs with the receiver. To further help clear, and prevent binding or blockage by, debris in the action, the bolt lugs outermost surface is adapted to not be exactly the same shape as the minimum receiver bore diameter. This is done by giving said outermost surface of each lug axial curvature or other axial non-linearity, so that the outermost surface of each lug is not only circumferentially/radially curved, but also curved/non-linear in the axial direction. This results in only a relatively small surface area, at the minimum receiver bore diameter, being close to the receiver inner surface. For example, this results in a narrow area or “line” of material, extending circumferentially at the largest radius/diameter of each lug, which is the portion of the outermost surface closest to the receiver inner surface at all times that the lugs are in the lug space (unlocked or locked). Portions of the outermost surface, other than said narrow area or “line” of material, will be farther away from the receiver bore surface at all times that the lugs are in the lug space (unlocked or locked). The maximum lug radius/diameter, and therefore said narrow area or line of surface area, is preferably but not necessarily in all embodiments, midway between the distal edge and proximal edge of the lug. Alternatively, other axial non-linearities in the outermost surface of the lugs may be provided to minimize the contact surface area of each lug in the locked condition, for example, ridges and recesses in said outermost surfaces that provide more than one relatively large diameter and more than one reduced diameter along the axial length of each lug.
The distal and proximal edges, or other recessed non-linearities, of each lug will be farther away from the receiver bore surface than the largest-diameter(s) of each lug. For example, when the bolt and its lugs are in the unlocked position, that is, in the high clearance position, the largest-diameter of each lug is greater than or equal to 0.010 inches from the receiver inner surface, and the smallest-diameter(s) of each lug is 2-5 times farther from said receiver inner surface than is the largest-diameter(s). For example, when the bolt and its lugs are in the locked position, the largest-diameter of each lug is less than 0.004 inches (for example, 0.0039, 0.002, 0.001, 0.0008, or most preferably 0.0005-0.0003 inches, or alternatively any number of inches or ranges between these values) from the receiver inner surface, and the smallest-diameter(s) of each lug is 2-5 times farther from said receiver inner surface than is the largest-diameter(s). One may note from these exemplary clearances of the maximum diameter of the lug, that is, less than 0.004 inches (from the crest) in the locked position and at least 0.010 inches (from the trough) in the unlocked position, that the exemplary ramps may extend radially inward to form a diameter of at least 0.006 inches smaller than the diameter formed by the troughs. Therefore, while the entire outermost surface area of each lug may be, for example, in the range of about 0.25-1.0 square inches, said narrow area or line of surface area mating with the receiver minimum diameter may be less than 20 percent (for example, less than 0.2 square inches or less than 0.05 inches), of said entire outer surface area, due to the axial curvature or other axial non-linearity of the lug. Or, for example, said narrow area or line of surface area mating with the receiver minimum diameter may be less than 10 percent (for example, less than 0.1 square inches or less than 0.025 inches), of said entire outer surface area, due to the axial curvature of the lug.
Part of the synergy of the preferred lug and receiver design is that, when the bolt is being opened or closed, any debris will more likely be scraped or otherwise forced away from the largest-diameter(s) regions of the lugs to the smaller-diameter regions of the lugs, and away from the crests of the receiver inner surface, into the non-critical high clearance portions of the receiver bore diameter (the troughs). In other words, as the bolt is opened and closed (moved in and out of locked position), there is a cleaning/scraping action due to the relative motion of the lugs and the receiver, for moving dirt and ice out of the way into the lug recesses and/or receiver troughs. Only during a small portion of the rotation of the bolt into locked position, that is, the end of the rotation, will the bolt and receiver minimum bore possibly be more susceptible to bonding or blockage, but the scraping action provided by the ramped contour of the receiver inner surface will minimize or eliminate this possibility. Additionally, even if the bolt lugs are not fully rotated into the fully-locked position (not fully rotated to the center of the crests) due to debris blockage or operator execution, said ramped contour, and especially the transition areas between the crests and the troughs, tends to center the not-fully-rotated lugs and bolt, in a more-coaxial alignment than if the ramped contour were not present, due to the decreasing diameter of the transition areas relative to the troughs.
An assembly is shown in a bolt “loaded and unlocked” condition in
Portions of one style of a firearm, a manually-operated, right-handed handle-operated bolt action rifle, are portrayed in the Figures, as a platform to describe preferred adaptations for improved accuracy while maintaining field-capability for the weapon. However, other styles of firearms having a bolt with locking lugs, and other styles of receiver, bolt, and barrel, and cartridge, may be used in embodiments of the invention, as will be understood after one of ordinary skill in the art of firearm design and manufacture views this disclosure. For example, a lever action, pump action, automatic action, and semi-automatic action firearm with a locking lug bolt may be used in embodiments of the invention. The adaptations may be made in many or all firearms with a locking lug bolt and the portions of the firearm not drawn herein (stock, forestock, trigger, firing pin, etc.) in the Figures will also be understood and may be conveniently built by those of ordinary skill in the art. For example, drawings of an entire bolt-action rifle are shown in U.S. Pat. No. 7,975,417 Duplessis et al and many other patents in this field.
This unlocked position features a relatively-loose lug-to-receiver-surface relationship, as may be seen from the gap LG (
It may be noted that in alternative curvature versions of the receiver inner surface 26 more of the inner surface may mate with the tenon and further contribute to said centering/coaxial alignment of the barrel with the receiver. For example, when the entire surface 426 and resulting tenon-receiving space 37′ are cylindrical, as in
In this locked position, also called the “battery” or “ready for firing” position, the bolt 16 has been rotated to place the lugs 28 directly in front of the lug stops 33. Cartridge 18 is shown to best advantage in
During installation of the barrel in the receiver, the barrel will be rotated into the receiver, by virtue of the threading, and the tenon 24 will become press-fit into the receiver to mate with surface 26 at the crests 226. This is possible because the tenon 24 has an outer diameter the same or slightly less than the minimum diameter of the receiver inner surface 26, so there will be no obstructions to connection of the barrel in this manner. And, because the barrel is mated to the receiver during initial factory assembly, and the barrel is designed not to rotate or otherwise move at this press-fit connection relative to the receiver during operation, the tight tolerance of such a press-fit into the receiver is not susceptible to contaminants experienced in field use.
One example of an alternative curvature is shown in
One may see, at shoulder S in
Although the invention has been described above with reference to particular means, materials, and embodiments, it is to be understood that the invention is not limited to these disclosed particulars, but extends instead to all equivalents within the broad scope of this disclosure and/or of the following claims.
This application is a continuation of Ser. No. 15/047,569, filed Feb. 18, 2016, and issuing on Nov. 20, 2018 as patent Ser. No. 10/132,579, the entire disclosure of which is incorporated herein by this reference.
Number | Date | Country | |
---|---|---|---|
Parent | 15047569 | Feb 2016 | US |
Child | 16190063 | US |