This invention relates to firearms and more particularly relates to pump-action, magazine-fed shotguns.
A shotgun is a firearm that is adapted to fire pellets or a solid slug. Shotguns come in a variety of sizes, and utilize a variety of operating mechanisms. Examples of operating mechanism include semi-automatic, lever-action, pump-action, single-barreled, double-barreled, etc. Shotguns are typically made of a barrel and a magazine tube connected to a receiver. The magazine tube feeds shotgun cartridges into the receiver, and a trigger group fires the shotgun cartridge which expels the pellets or slug through the barrel. The barrel and magazine tube can be removed from the receiver, along with all of the components that go along with the barrel and magazine tube. However, it may take some time to disassemble the barrel and magazine tube, along with the secondary components, from the receiver.
An apparatus for a firearm having an extruded receiver is disclosed. A method of manufacturing the extruded receiver is also provided. In one embodiment, the apparatus includes an extruded receiver having a longitudinal bore extending along the length of the extruded receiver, where the longitudinal bore forms a first opening in the extruded receiver for receiving a barrel, and a second opening in the extruded receiver for receiving a stock, a barrel extension key extending inward from an interior surface of the longitudinal bore, the barrel extension key configured to index and position the barrel, and a barrel nut configured to couple with the first opening of the extruded receiver and maintain the barrel substantially inside of the longitudinal bore between the barrel extension key and the barrel nut.
In one embodiment, the barrel comprises a barrel nut stop extending outward from an outer surface of the barrel and configured to engage with the barrel nut. In another embodiment, a cartridge ejection opening is formed in a side of the extruded receiver, the cartridge ejection opening configured to allow fired cartridges to be ejected from a firing chamber of the extruded receiver.
The apparatus, in one embodiment, also includes a barrel extension disposed at one end of the barrel, and a notch that slideably engages the barrel extension key to rotationally index the barrel extension with the extruded receiver, which aligns a window of the barrel extension with the cartridge ejection opening. In another embodiment, the apparatus includes machined features formed in an exterior surface of the extruded receiver. For example, the machined features include a longitudinal groove or a plurality of transverse grooves. The plurality of transverse grooves forms a rail for receiving firearm accessories. In one embodiment, the longitudinal groove comprises a pair of longitudinal grooves disposed opposite each other on sides of the extruded receiver. The longitudinal grooves are configured to slideably engage slide members of a carriage assembly.
In one embodiment, the apparatus includes a bolt assembly coupled to the carriage assembly, where the bolt assembly comprises a locking lug, and a firing pin, and a grip assembly having a profile selected to slideably engage a bottom surface of the extruded receiver, and where the grip assembly is coupled to each of the pair of slide members. In a further embodiment, the apparatus includes a magazine well opening formed in the extruded receiver and configured to receive a magazine, where the magazine, when coupled, extends outward in a substantially perpendicular direction from the longitudinal bore.
In one embodiment, the apparatus includes a shelf formed adjacent the magazine well opening that is configured to engage and support a protrusion of a fire control group, such that the protrusion secures, together with a single pin fastener, the fire control group to the extruded receiver. In a further embodiment, the fire control group further comprises a pair of grooves configured to receive a pair of slide members of a carriage assembly.
The apparatus, in one embodiment, includes a fastener opening passing transversely through the extruded receiver adjacent the second opening. The fastener opening is configured to receive a fastener that couples a stock with the extruded receiver, where the stock has a portion that inserts into the second opening. In one embodiment, the apparatus includes a threaded portion positioned adjacent the first opening that is configured to engage threads of the barrel nut. In another embodiment, the barrel is configured with a length that, when inserted into the extruded receiver, does not extend outward past the barrel nut. In one embodiment, the barrel nut comprises a door breech.
A method of manufacturing an extruded receiver is also provided. In one embodiment, the method includes extruding a receiver having a longitudinal bore, machining features on an exterior surface of the receiver, machining transverse openings in the receiver, and providing a barrel nut.
In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
The subject matter of the present application has been developed in response to the present state of the art, and in particular, in response to the problems and needs in the art that have not yet been fully solved by currently available firearm receivers. Accordingly, the subject matter of the present application has been developed to provide a firearm receiver that overcomes at least some shortcomings of the prior art.
Described herein are various embodiments of a firearm receiver that is formed of extruded aluminum. In particular, the described embodiments are useful for providing an improved shotgun assembly that utilizes a barrel nut that aligns and locks a barrel into the extruded aluminum receiver. As will be described below in greater detail, the barrel includes a barrel nut stop and a barrel extension, both of which are useful for aligning, indexing, and securing the barrel to the receiver.
The receiver 104 is detachably secured with the fire control group 106 via a single pin that will be described below in greater detail with reference to
Unlike traditional shotguns, the depicted shotgun 100 is a magazine-fed, pump-action shotgun. Stated differently, the fire control group 106 is configured to receive a magazine 110. The magazine 110 maintains, in the depicted embodiment, shotgun shells that are cycled through the receiver 104 when the pump action 112 is actuated.
The receiver 104, in one embodiment, is formed of extruded aluminum. In other embodiments, the receiver 104 may be formed of other metals capable of being extruded, including, but not limited to, aluminum alloys, magnesium alloys, etc. By extruding the receiver 104, the amount of machining required to form the receiver 104 is significantly reduced.
As known to those skilled in the art, an extruder includes a hydraulic press which pushes a ram. The ram extends into a container that holds material to be extruded. A die is positioned in the container opposite the ram, and the ram pushes the material through the die to form the extrusion. The material may be cold or heated. In a cold extrusion, the material is placed in the container at room or ambient temperature. In a heat extrusion, the material is heated to a temperature that is greater than the recrystallization temperature of the material. Alternatively, the extruded receiver 104 may be formed by a warm extrusion process where the material is heated above room or ambient temperature, but below the recrystallization temperature of the material. Examples of a material suitable for use with embodiments of the present disclosure include, but are not limited to aluminum alloy. Other examples include other 7 series and 6 series aluminum alloys, and magnesium alloys.
Once the material is extruded, the material may be cut transversely to form a plurality of extrusion blocks (or “extrusions”). Beneficially, the extrusions may be cut at different lengths to form receivers capable of receiving different length barrels.
Each of the receivers 104 may be machined, following the extrusion process, to form features in the surface of the receiver 104. For example, such features may include, but are not limited to, grooves for improved grip, grooves for decoration, a Picatinny or Weaver rail for receiving accessories, grooves for receiving other components of the shotgun 100, openings for receiving fasteners, and openings for ejecting spent ammunition casing, etc.
The barrel 102, in one embodiment, is formed with a barrel nut stop 206. In one example, the barrel nut stop 206 is integrally formed with the barrel 102. Alternatively, the barrel nut stop 206 may be attached or fastened to the barrel 102. In other words, the barrel nut stop 206 may be welded or braised onto an exterior surface of the barrel 102. In a different embodiment, the barrel nut stop 206 is a removable lock washer or snap ring that engages a groove formed in the outer surface of the barrel 102. The barrel 102, in one embodiment, is formed of steel, or a steel alloy, and may be stainless steel or chrome-plated.
The barrel 102, as is known to those skilled in the art, is elongated and tubular and configured for directing ammunition from a first opening in the barrel 102 near the ammunition chamber to a second opening in the barrel 102 that generally extends outward past the end of the receiver 104. In alternative embodiments, the barrel does not extend past the barrel nut. The first opening of the barrel 102 is configured with a profile to engage a barrel extension 207. The barrel extension 207 is substantially tubular and has an opening for receiving the barrel 102. The barrel extension 207 is configured to slide over the barrel 102 and engage a shoulder 208 or step formed in the barrel 102.
The barrel extension 207 and the barrel 102 are configured to slide into the bore 202 of the receiver 104, as indicated by arrow 204. A notch 210 in the barrel extension 207 engages a barrel extension key (see
Disposed adjacent the end 215 of the receiver are threads 216 for receiving a barrel nut 218. The barrel nut 218 slips over the barrel 102 and threads into the end 215 of the receiver 104. The barrel nut 218 functions to align the barrel and secure the barrel 102 inside the receiver 104. In this embodiment, the barrel nut 218 applies a compressive force on the barrel 102 between the barrel extension key and the barrel nut stop 206. The end result is that the barrel nut 218 aligns with and secures the barrel 102 in the receiver 104.
The trigger pack (i.e., trigger 306, disconnector 308, hammer 304, and various accompanying components) are housed within the fire control group 106. The fire control group 106 may also include a pistol-grip 310. Also housed within the fire control group 106 are the magazine release mechanism 312 and the carriage lock lever 314. The magazine release mechanism 312 is positioned adjacent a pivot point of the hammer 304 and is configured for releasing the magazine 110 from the fire control group 106 housing. As will become evident below, the magazine release mechanism 312 is capable of being actuated from either side of the shotgun 100.
The carriage lock lever 314, in one embodiment, is positioned adjacent the magazine release mechanism 312, and engages a carriage release mechanism that allows the carriage to move without discharging the shotgun 100. Accordingly, the shotgun 100 may be safely emptied of any ammunition by transitioning the carriage away from the fire control group 106 and removing any ammunition.
One benefit of embodiments of the present disclosure is the feed ramp 408, which is removable. Traditionally, feed ramps are either integrally formed with the receiver, or formed as part of the carriage or bolt. Over time, as ammunition loads into the firing chamber via the feed ramp, the feed ramp becomes worn and eventually fails to properly load ammunition. The modular configuration of the shotgun 100 provides a feed ramp 408 that is easily removed and replaced. As shown, the feed ramp 408 slides into an opening in the fire control group 106, and may be fastened with a fastener 407.
Also depicted in
In one embodiment, the receiver 104 is coupled to the fire control group 106 with a single push pin 422 (i.e., fastener) at the rear (i.e., towards the stock 106) of the fire control group 106. The push pin 422 engages openings 424 in both the receiver 104 and the fire control group 106 to couple the fire control group 106 to the receiver 104. The fire control group 106 includes a protrusion 426 that extends forward (i.e., towards the firing end 215 of the receiver 104) and engages a shelf 209 (see
The carriage assembly 500, or pump action, is configured to slide with reference to the fire control group 106 and the receiver 104. The carriage assembly 500 includes a bolt carriage 502 that may be formed having a generally elongated body. The bolt carriage includes a rearward portion to which a bolt 506 is mounted. Extending forward from the rearward portion is a pair of slide members 507. The slide members 507 are formed and configured to slide in corresponding grooves formed in the receiver 104. A pump grip 504 couples to both slide members and forms a hand grip that the shotgun 100 user may use to actuate the carriage assembly 500.
In one embodiment, a locking lug 508 is embeddable into an opening on a top surface of the carriage 506. The locking lug 508 is configured to lock the bolt in a closed position for firing. A firing pin 510 is slideably coupled with the bolt 508 and is actuated by the hammer 304 (see
The carriage assembly 500, in one embodiment, may also include a bolt shield 512. The bolt shield 512 is removably attached to the bolt 506. The assembly and operation of the parts illustrated will be understood by those having ordinary skill in the art.
In one embodiment, both ends of the carriage assembly 500 are maintained in grooves thereby securing the carriage assembly 500 to the shotgun 100. Beneficially, this enables a carriage assembly 500 that can be removed from the shotgun as a single unit for cleaning or maintenance. Advantageously, the shotgun 100 may be broken down quickly into 4 major components: the receiver 104 and barrel 102, the fire control group 106, the carriage assembly 500, and the stock 108.
As previously described, a fastener passes through aligned openings 704 formed in both the stock 108 and the receiver 104 to couple the stock 108 to the receiver 104. Similarly, a fastener 706 couples the fire control group 106 to the receiver 104. The fastener 706, in one embodiment, comprises a press fit fastener that is removable without the use of tooling. Beneficially, this allows a user to break down the shotgun 100 by only removing a single fastener.
The longitudinal bore 1006 is also depicted. In one embodiment, the longitudinal bore 1006 is formed as part of the extrusion process. In an alternative embodiment, the bore 1006 is precision drilled after the extrusion 1000 is formed. Transverse (i.e., perpendicular to the bore) openings may be machined to form, for example, the firing chamber that houses the bolt and the barrel extension. Various other openings may also be formed to accommodate the components described above with reference to
Aspects of the embodiments are described below with reference to a schematic flowchart diagrams that illustrates a method of manufacture. It will be understood that each block of the schematic flowchart diagram may represent one or more steps. Although various arrow types and line types may be employed in the flowchart, they are understood not to limit the scope of the corresponding embodiments. Indeed, some arrows or other connectors may be used to indicate only the logical flow of the depicted embodiment. For instance, an arrow may indicate a waiting or monitoring period of unspecified duration between enumerated steps of the depicted embodiment.
At step 1204, the extruded receiver is machined. In one embodiment, machining the receiver includes, but is not limited to, forming a longitudinal bore, forming grooves, forming a rail for accessories, forming a transverse chamber opening, and forming various openings and features. At step 1206 a barrel is provided with a barrel nut stop. In one embodiment, the barrel is formed with an integral barrel nut stop. In alternative embodiments, the barrel nut stop may be permanently or removably attached to the barrel.
At step 1208, the barrel is inserted into the receiver, and the barrel nut is coupled to the receiver at step 1210. Finally, secondary components are installed 1212, including but not limited to, a grip assembly, the stock, the action, the trigger assembly, etc. Various assembly steps may have been omitted from the description of
Reference throughout this specification to features, advantages, or similar language does not imply that all of the features and advantages that may be realized with the subject matter of the present disclosure should be or are in any single embodiment. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment of the present disclosure. Thus, discussion of the features and advantages, and similar language, throughout this specification may, but do not necessarily, refer to the same embodiment.
Furthermore, the described features, advantages, and characteristics of the subject matter of the present disclosure may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize that the subject matter may be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments. These features and advantages will become more fully apparent from the following description and appended claims, or may be learned by the practice of the subject matter as set forth hereinafter.
Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
Additionally, instances in this specification where one element is “coupled” to another element can include direct and indirect coupling. Direct coupling can be defined as one element coupled to and in some contact with another element. Indirect coupling can be defined as coupling between two elements not in direct contact with each other, but having one or more additional elements between the coupled elements. Further, as used herein, securing one element to another element can include direct securing and indirect securing. Additionally, as used herein, “adjacent” does not necessarily denote contact. For example, one element can be adjacent another element without being in contact with that element.
Furthermore, the details, including the features, structures, or characteristics, of the subject matter described herein may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize, however, that the subject matter may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the disclosed subject matter.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application claims the benefit of and claims priority to U.S. Provisional Patent Application No. 62/216,064 entitled “FIREARM” and filed on Sep. 9, 2015 for Troy Conant et al., which is incorporated herein by reference.
Number | Date | Country | |
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62216064 | Sep 2015 | US |