Firefighting nozzles are made in a wide range of sizes and types for different levels of severity of the hazard to be protected or extinguished, and according to the spray type desired by the firefighter. The simplest form of a firefighting nozzle is simply a hole, most generally made to a converging shape that accelerates water to gain velocity needed to project the water to its target. (The term “water” will be used to refer to any fluid used to fight a fire, whether it be plain water, water plus foaming agents, foam, or some other type of liquid.) In this type of nozzle, there is no void in the water at the point of discharge and the resulting jet is sometimes referred to as a “solid stream.” This type of jet will reach a long distance if the water flowing through the nozzle has relatively low turbulence and if water pressure is relatively high, for example in the range of 30 to 150 PSI (about 3 to 10 bar).
While a solid stream jet may be appropriate for many fires, a more dispersed spray pattern is also useful for a variety of needs. Peripheral jet nozzles (also known as fog nozzles) are believed to create sprays with smaller droplet sizes, and it is believed that the smaller droplet size absorbs heat better. Firefighters who are partial to fog nozzles are sometimes partial to fog patterns produced by fog teeth. The fog teeth have an angled face, and water striking that face causes the fog teeth to rotate around the central axis of the nozzle. The gap formed in the spray at each tooth can be seen in high speed photographs.
Many peripheral jet nozzles have a center support within the waterway of the nozzle. (Many garden sprayers use a similar design.) The center support causes the water to discharge from the nozzle with a hole in the center. Many of these nozzles are infinitely variable and can be adjusted to provide anything from a wide fog pattern to a hard-hitting and long-reaching straight stream.
Despite these technologies, some firefighters believe that the hole in the center of a peripheral jet nozzle reduces the effective distance the spray reaches and reduces the ability of the spray to penetrate hot fires to their seat. Thus, many firefighters prefer a smooth bore nozzle (tip) that has no central support and thus leaves no “hole” in the center of the spray. Smooth bores are oftentimes made in sets of two, three, or four nozzles that form a series of converging orifices referred to as a stacked tip. Each smooth bore can be connected to the others in series by a threaded joint and hose gasket. The fireman may choose from any tip size by unthreading tips that are not needed. Some smooth bore nozzles have a constant diameter (instead of a converging diameter). These constant-diameter nozzles are often used for spraying compressed foam.
A smooth bore nozzle does not naturally produce dispersed spray pattern, and many attempts have been made to selectively modify the spray pattern from a smooth bore so that a firefighter can produce a dispersed spray if desired. The modifications have generally been fragile fog producing devices that protrude beyond a heavily modified nozzle. Examples include U.S. Pat. Nos. 53,175, 72,372, 280,759, 553,454, 2337,298 and embodiments shown in U.S. Pat. No. 7,097,120. Nozzles with protruding devices sacrifice the ability to add smaller stacked tips in series beyond the fog producing device. The devices have been seen as prone to clogging with stringy debris. They are also prone to damage during handling, because firefighters sometimes need to use the nozzle at hand to break windows or punch holes in walls, and the nozzles sometimes get tossed to or from a roof.
Devices used to impart rotary motion to the flow from a smooth bore nozzles before the flow is discharged are shown in U.S. Pat. No. 759,320. These nozzles can produce a sprayed jet of water, but cannot produce a straight jet. In addition, obstructions in the center of the waterway block the clear view through the nozzle that smooth bore proponents desire as proof that the nozzle will provide a flow will with no “hole” in the center.
In Europe, particularly Germany, some smooth bore nozzles are fitted with a ball valve having a set of vanes in the center of the ball. The vanes are curved on one end, and the valve operates in any of three positions: straight jet, off, and full fog. When the curved portion of the vanes is downstream, a vortex is formed resulting in a narrow fog pattern from the smooth bore. Although this smooth bore nozzle can produce a fog pattern, the flow has to be interrupted to change spray patterns, and interrupting flow can be dangerous an even life-threatening in a firefighting situation. In addition, the width of the spray pattern is also not adjustable, which is also undesirable.
More recently, the Saberjet and SaberMaster nozzles produced by Akron Brass combine the fog-making ability of a peripheral jet nozzle with the solid stream ability of a smooth bore nozzle by putting a smooth bore nozzle in the center of the fog nozzle, as disclosed in U.S. Pat. No. 6,877,676. The water may be directed to the central smooth bore or to a secondary flow path where water is diverted to form a fog spray. The nozzle looks like a peripheral jet nozzle since the profile of the smooth bore is hidden within the center. This approach was previously shown in older patents including U.S. Pat. Nos. 641,933, 1,251,118, and 2,271,800. These nozzles are relatively heavy and complex compared to peripheral jet nozzles of equal flow. The side channels are quite narrow compared to the central orifice of the smooth bore nozzle, and the secondary flow path is obstructed from plain view, raising concerns that debris may becoming lodged in inaccessible regions. Other operational difficulties arise when transitioning between flow from the smooth bore and flow through the secondary fog channels. Technical difficulties of designing an on/off transition that maintains both a uniform flow, and a seamless spray pattern transition have yet to be surmounted. As a result, the “smooth bore within a fog nozzle” concept remains flawed.
Some firefighters address the problem of not being able to produce dispersed spray from a smooth bore nozzle by partially closing a valve just upstream of the nozzle to create violent turbulence. The turbulence creates a pseudo-fog pattern. For example, a half-way closed ball valve can generate a narrow dispersed spray pattern of about 20 degrees included angle. However, partially closing the valve significantly reduces flow, which in turn sacrifices cooling and extinguishing capacity. Reducing flow through a fixed orifice also reduces nozzle pressure, which decreases spray velocity and increases droplet size resulting in poor performance.
Adjusting fog sprays while fighting a fire should be simple and quick. Systems that require a firefighter to change devices to vary a fog spray are of little value. There is a need for a new type of straight bore nozzle; a simple, rugged device that a firefighter can easily and smoothly adapt between providing a smooth bore flow and a range of fog spray patterns.
The new nozzle enables a firefighter to switch between smooth bore flow and a continuous variety of selective fog sprays by a simple twist of the wrist. The new nozzle can be made in various sizes from hand-held nozzles ranging from those for handling flows from as low at 5 GPM (20 LPM) to those for handling flows up to 350 GPM (1300 LPM), to monitor-mounted nozzles with flows from 350 GPM (1300 LPM) to 20,000 GPM (76,000 lpm).
The illustrated firefighting nozzle has a base with a central channel through which water flows. A set of vane elements are mounted for movement in the base and can be used to shape the flow. An externally mounted controller is connected to the vanes and enables a user to easily change the position of the vanes in the central channel and thereby change the shape of spray exiting downstream without interrupting the flow. In the illustrated embodiment, the spray exits through a smooth bore tip that is mounted downstream of the base.
The base has a central channel that is defined by a peripheral wall on the base. The illustrated central channel has a circular cross-section. Standard firefighting connections are provided at opposed ends of the peripheral wall.
In the illustrated embodiment, the vane elements are mounted for rotation with respect to the base. Each vane element has a vane that extends radially inwardly from the peripheral wall. The vanes have an inner side that is spaced radially inwardly from the peripheral wall. The distance between peripheral wall and the inner side of the vanes is between ⅛ and ⅜ of the diameter of the central channel.
The illustrated vanes pivot about axes that are generally perpendicular to the axis of the central channel, and are movable between a linear position, in which the vanes are generally parallel to the direction of the channel, and a vortex position, in which the vanes are significantly angled with respect to the direction of the channel. In the linear position, the smooth bore tip produces linear flow. In the vortex position, the vanes impart rotational movement to liquid flowing through the central channel, resulting in the smooth bore tip spraying a fog pattern.
The externally mounted controller enables the user to change the position of the vanes while liquid continues to flow through the nozzle. In the illustrated embodiment, the externally mounted controller is a shaper mounted around the base. The shaper and base have a series of pins that slide in a spiral groove and cause the shaper to move axially with respect to the base when the shaper is rotated about the base.
Associated connectors on the shaper connect to connectors on the vane elements and move axially with respect to the base when the shaper is rotated about the base. In the illustrated example, the connectors and associated connectors comprise radial stems that ride in a circumferential slot, causing the vanes to rotate when the elements of the controller move axially with respect to the base. This arrangement enables a firefighter to selectively pivot each vane between the linear position and the vortex position by twisting the shaper with respect to the base, the resulting axial movement of the shaper driving re-orientation of the vanes.
The disclosed device provides a parallel flow with no “hole” in the center, yet can be continuously and uninterruptedly transitioned to a range of fog patterns without reducing the flow.
Some embodiments of the new device can provide spray angles up to 180 degrees, and can offer a connection point onto which a variety of smooth bore nozzles can be interchangeably mounted. In some embodiments, the relatively unobstructed flow path may enable large debris to pass in flushing under the requirements of NFPA 1964 2014. In some embodiments, the nozzle can be integrated with a shutoff valve.
The illustrated valve body 12 includes a hose coupling 30, an optional pistol grip 32, a handle 34, and a valve outlet 36. The hose coupling is used to attach the nozzle to a fire hose. The pistol grip provides a convenient handle for the firefighter. As seen in
As seen in
A set of vane elements 62 are mounted for movement in the base 14.
In other embodiments of the invention, the vanes can be arranged to move within a slot and have a first position in which the inner edges of the vanes do not extend into the central channel but instead lie at an inclined angle along the peripheral wall. Such vanes can be moved into the central channel by either radial movement of the entire vane or by rotation of the vane about an axis that is generally normal to the surface of the peripheral wall. Generally, the more of the vane that is moved into the central channel, the more rotation will be provided to the liquid flowing through the nozzle.
In general, however, it is thought to be preferable to arrange the vanes so that they rotate about an axis perpendicular to the peripheral wall, between a first position in which the vanes lie generally parallel to the axis of the central channel and a vortex position in which the vanes are inclined with respect to that axis.
As best seen in
The vanes 70 can be used to shape the flow of water through the nozzle 10. Water flowing through the central channel 52 from the base inlet 50 encounters the vanes and is directed to flow along the planes of the vanes. The positioning of the inner edges 72 leaves a zone of water in the center of the channel that does not encounter the vanes.
The illustrated vane elements 62 are mounted for rotation with respect to the base 14. As seen in
Undesirable leakage will occur if the periphery of the vane elements 62 are not sealed. In this example, an o-ring 86 provides a fluid-tight seal between the bore 82 in the peripheral wall 54 and the cylindrical section 80 of each vane element. The seal can be provided at other locations, and in other ways.
Dowel pins 90 are used to retain the vane elements 62 within the bores 82. Retention is needed to not only counteract gravity, but also pressure. The illustrated dowel pins fit in holes in the base 14 and slide over the outer side of the cylindrical sections 80 of the vane elements. Other arrangements can be used.
The cylindrical sections 80 of the vane elements 62 rotate within the bores 82 and are movable between a linear position, seen in
In the linear position, the vanes 70 of the vane elements 62 extend generally parallel to the axis of the central channel 52. In this position, the vanes act as stream straighteners and may condition the water flow by removing turbulence caused by a monitor, valve, reducer, or pipe fitting. When the vanes are in the linear position, water exiting the base outlet 56 into the tip 18 produces linear flow, maximizing the throw distance of the nozzle.
Some monitors have a corkscrew design and induce some rotational turbulence in the flow. For these or comparable situations, operating the vanes at a small angle may be needed to produce linear flow.
In the vortex position, the vanes 70 are significantly angled with respect to the axis of the central channel 52. When the vanes are in the vortex position, the vanes impart rotational movement to water flowing through the central channel. The water is discharged from the base outlet 56 and enters the tip 18 as a vortex (spinning water) with significant rotational momentum. This causes the nozzle to produce a fog spray pattern, as seen in
Several factors control the degree of rotational momentum induced by the new device. For example:
The distance that one or more vanes extend toward the center from the peripheral wall could be varied.
The number of vanes could be changed.
The range of motion of one or more vanes could be varied.
The length of the one or more vanes could be varied.
The profile of one of more vanes could be varied, for example by clipping or angling edges, or using vanes with non-planar side surfaces.
The thickness of one or more vanes could vary across its width or length.
It is preferable that the rotation of the vanes 70 in each direction be limited. Excessive vane angles occlude the flow, reduce the nozzle pressure and velocity, and increase droplet size. It is believed that vane angles beyond 45 degrees have diminishing value.
The externally mounted controller is connected to the vanes 70 and enables a firefighter to change the position of the vanes while water continues to flow through the base 14. By doing this, the firefighter can change the nature and shape of the spray exiting downstream.
As noted above, the illustrated nozzle 10 uses an externally mounted controller that is in the form of a shaper 16 mounted around the base 14. As seen in
In the illustrated example, the pins 100 are mounted on the shaper 16 and the groove 102 is formed in the base 14. The positions of these elements could be reversed, and other arrangements can be used to convert movement of the shaper into rotation of vane elements. For example, one or more linear actuators or cylinders can be used to move or guide linear movement of the shaper with respect to the base.
A comparable set of parts is used to translate the axial movement of the shaper 16 into movement of the vanes 70. When the vanes are arranged to move by linear motion, the controller can include threads, a helical cam surface, a four-bar mechanism, a hydraulic cylinder, or a linear actuator, to engage a connector in the form of a inclined edge on an outer ring. Pushing or pulling on that inclined edge can push or pull the inner edges of the vanes further into or out of the central channel. When the vanes are arranged to rotate into and out of the channel entirely, the controller can include gear elements that engage gear teeth on portions of the vane. Engagement of those gear teeth can rotate the vanes further into or out of the central channel.
In embodiments like the illustrated one, the translation of the axial movement of the shaper 16 into rotation of the vanes 70 can be achieved with the help of associated connectors 110 that are on the shaper 16 and move axially with respect to the base 14 when the shaper is rotated about the base. These associated connectors connect to connectors 112 on the vane elements 62.
In the illustrated example, the connectors and associated connectors comprise radial stems 116 (
As the shaper 17 moves axially with respect to the base 14, the slot 120 moves axially with respect to the base, applying an off-axis force on the stems 116. This force is applied in a direction perpendicular to the axes of the vane elements 62, and causes the vane elements to rotate about their axes within the bore 82. This movement rotates the vanes 70 within the central channels 52. In the illustrated embodiment of the invention, the radial arms 118 and the stems 116 are arranged so that mid-stroke of the vane element's rotational travel occurs when the arm extends in a direction that is perpendicular to a cross-section through the central channel 52 of the base 14.
Simultaneous engagement of all the connectors 112 with the associated connectors 110 drives all the vanes 70 simultaneously. Alternatively, the connectors can be driven separately by axial, spiral, or rotational movement of one or more drive rings, cranks, links, or gear teeth.
The connection of the stems 116 in the slot 120 causes the vane elements 62 to rotate within their bores 82 when the shaper 16 moves axially with respect to the base 14 This arrangement enables a user to selectively pivot each vane between the linear position and the vortex position by twisting the shaper with respect to the base, the resulting axial movement of the shaper driving re-orientation of the vanes 70.
In some settings, it may be preferably to provide for separate control for individual vanes or groups of vanes. For example, one set of connectors and associated connectors could be arranged control a first set of vanes (such as a set of primary vanes having one configuration), and a second set of connectors and associated connectors could be arranged to control a second set of vanes (such as secondary vanes having a different configuration).
It is helpful to clearly indicate the direction of travel and resulting spray to be expected. The markings are often most helpful on the controller/shaper 16.
The tip
As noted above, spray from the illustrated nozzle exits through the tip 18 (
This description of various embodiments of the invention has been provided for illustrative purposes. Revisions or modifications may be apparent to those of ordinary skill in the art without departing from the invention. The full scope of the invention is set forth in the following claims.
Number | Date | Country | |
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62240302 | Oct 2015 | US |