The present invention generally deals solid fuel burning conventional fireplaces. Many conventional solid fuel burning fireplaces burn such solid fuels as wood, coal, etc. The solid fuel is placed in a burn chamber and is lit. The fuel burns, heating the surrounding ceramics, which in turn radiate heat along with the direct radiation from the fire to heat the room housing the fireplace.
Many of these fireplaces exhaust the heated air of the surrounding along with the exhaust of the fire up through a chimney that leads the heated air outside the home. Unfortunately, these conventional fireplaces are inefficient in that much of the heat escapes with the heated air through the stack, as opposed to not allowing most of the heated air within the surrounding room to escape up the chimney. Further, the exhausts are dirty in that they include many particulates because the temperature of the flame from the burning fuel is insufficient to break down all the particulates.
There exists a need to provide a more energy efficient and cleaner burning solid fuel burning fireplace.
The present invention provides a more energy efficient and cleaner burning solid fuel burning fireplace.
Various embodiments described herein are drawn to a fire place enhancer for combusting fuel and for placement into a fireplace within a wall of a room, wherein the fireplace has a chimney. The fire place enhancer includes: a main air shield having a main exhaust port, a main access port an air ingestion port and an air supply port; an inner surface disposed with the main air shield so as to provide a combustion area for combusting the fuel, the inner surface having a rear surface and two side surfaces; and a heat manifold disposed above the combustion area, the heat manifold having first end and a second end, the heat manifold being operable to pass gasses from the combustion area to the chimney. The air ingestion port provides ingested air from the room to the heat manifold at the rear surface without entering the combustion area. The heat manifold transfers the ingested air from the rear surface to the main air shield and into the room. The air supply port provides primary air from the room to the combustion area and provides secondary air to the rear surface without entering the combustion area. The rear surface includes an exhaust port operable to provide the secondary air to the combustion area.
The accompanying drawings, which are incorporated in and form a part of the specification, illustrate an exemplary embodiment of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
A fireplace enhancer in accordance with aspects of the present invention provides a secondary burn. This secondary burn has a much higher temperature than a regular burn in a solid fuel burning fireplace and drastically decreases the particulates in the exhausted gases. A fireplace enhancer in accordance with aspects of the present invention also provides the following: 1) control of the primary and secondary air supply; 2) a constricted and partially insulated space to increase the heat for a more efficient burn; 3) a shield to contain the heated air of the surrounding room from traveling through the open fireplace and up the chimney; 4) a surrounding cavity that imports air from the surrounding room, preheats it by conduction from the inner fire walls and circulates it back into the surrounding room via pipes connecting the surrounding cavity to the surrounding room; and 5) a set of pipes that heat air delivered from the surrounding cavity and deliver the air back into the room surrounding the fire place. Since these pipes are located at the top of the fireplace enhancer in accordance with aspects of the present invention, this process adds additional heat to the air passing into the surrounding room and this process cools the exhaust gasses from the fire and reduces the probability of fire.
A fireplace enhancer in accordance with aspects of the present invention includes: a heatilator; a heat manifold; a baffle; a secondary air supply system; an air control shuttle; an air filter/brace; a front air shield; an airwash system; and two front doors.
The heatilater is a hollow steel or cast iron body which surrounds the fire on three sides with openings on the front side of the fireplace to ingest air from the surrounding room. The main function of the heatilator is to preheat the ingested room air and deliver it to heater manifold attached to the back of the heatilator at the upper most location of the wall adjacent to the fire.
The heat manifold may be pipes or tubes that attach from the back of the heatilator to the upper portion of a front air shield. The heat manifold transfers the heat from the exhaust gasses from the fire to the air passing from the heatilator to the front air shield and back into the room where it originated. This super heats the air returning to the room and cools the exhaust gasses from the fire. This action greatly reduces the possibility of a chimney fire. In an example embodiment, the heat manifold may include threaded attachments for hanging a baffle below the heat manifold.
The baffle may be made of steel or ceramic fiber, which hangs below the heat manifold supported by threaded rods attached heat manifold.
In an example embodiment, the secondary air supply system includes rectangular tubes arranged at right angles passing air from the front floor of the fireplace to the back bottom of the fireplace enhancer to an elevation just blow the baffle and discharging through holes at the end of the assembly. The secondary air heated by the conducting tube is united with the hot unburnt gasses of the fire producing a secondary burn of intense heat thereby eliminating harmful particulates.
In an example embodiment, the air control shuttle includes a bar of steel with louvers and a handle that work in conjunction with louvers at the bottom of the front air shield to control the air flow for primary and secondary air.
The air filter/brace delivers primary air through fine slots thereby reducing the possibility sparks being blown back into the surrounding room. This device also acts to hold the secondary air assembly in place.
The front air shield includes a main front shield and an extended air shield including two side wings and a top wing, which are of variable size to adjust the size of the front air shield to fit the front of the fire place. In an example embodiment, the wings are rectangular steel sheets attached to the main front shield with bolts, rivets, welds or other form of attachments. In an example embodiment, the main front air shield is made of steel plate or other heat resistant material and has the following features. Holes may be provided near the top for the heat manifold pipes to exhaust the heated air into the surrounding room. In an example embodiment, two vertical rectangular holes accommodate the air ingestion holes of the heatilator. A hole accommodates the door assembly, which provides view of the fire and access to load fuel. Louver holes near the bottom of the main air shield act in conjunction with the air control shuttle to control the supply of primary and secondary air. A door frame serves as the mounting device far the hinges, two doors and the locking devices for the two doors. The frame also houses the air wash system to keep the windows of the doors clean, and houses the sliding shutoff valves controlling the supply of air for the air wash system.
The two doors include a C-shaped rim bounding a C-shaped plate with C-shaped divider of square stock on the underside of the plate. This square stock divides housing for the rope gasket and the lip to embrace the glass panels of the doors. Handles of the door are secured by threaded nobs mounted at the top of the door plate. The handles are latched by two small narrow notched steel plates attached to the front air shield just above the door frame. A hot air deflector is a rectangular panel mounted at the top of the hot air exit holes near the top of the main air shield. This panel is mounted such that it is parallel to the top of the heat manifold pipes. The deflector is held in place by plates welded to the deflector, which slide several inches down the throat of the heat manifold pipes. This mechanism deflects the very hot air from the heat manifold pipes away from the front of the fireplace to protect a mantle. This unit is only mounted and used if necessary.
An example embodiment of a fireplace enhancer in accordance with aspects of the present invention will now be described with reference to
Main air shield 102, tube 104 and vertical box 106 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, air shield 102, tube 104 and vertical box 106 are made of steel.
In this non-limiting example embodiment, main air shield 102 is generally rectangular in nature, but may be any shape to generally cover the opening of a fireplace. Main air shield 102 includes a top portion 108, a bottom portion 110, a side portion 112 and a side portion 114.
Located at top portion 108 are a plurality of main exhaust ports, a sample of which is indicated as main exhaust port 116. Located at bottom portion 110 are a plurality of air supply ports, a sample of which is indicated as air supply port 118. Located at side portion 112 is an air ingestion port 120. Located at side portion 114 is air ingestion port 122. Additionally located at bottom portion 110 is an air control shuttle 124, through which handle 126 protrudes.
Vertical box 106 includes an opening 107. It should be noted that in some embodiments, vertical box 106 may be replaced with an enclosed tube having a first opening to coincide with tube 104 and another opening to coincide with exhaust ports, which will be described in greater detail below.
As shown in
Vent plate 302 may be made of any material that is able to withstand heat up to 850° F., examples of which include metals, ceramics and combinations thereof. In an example embodiment, vent plate is made of steel.
As shown in
Vent plate 302 enables outside air to be channeled as primary air and secondary air. Specifically, air that passes through air supply ports 118 in main air shield 102. Some of this air passes through vents 304, which will be primary air for fuel combustion. Further, the remainder of the air is diverted to open end 204 (not shown) of tube 104, which will be secondary air for hot unburnt volatile gas combustion.
As shown in
Rear wall 404, side wall 406 and side wall 408 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, rear wall 404, side wall 406 and side wall 408 are made of steel.
The primary air provided through vents 304 (not shown), is used for fuel combustion within combustion area 410. Air that is provided through air ingestion port 120 is separated from combustion area 410 by side wall 408. Similarly, air that is provided through air ingestion port 122 is separated from combustion area 410 by side wall 406. The secondary air that is provided to tube 104 is then fed to a channel now formed by vertical box 106 capped by rear wall 404.
As shown in
Rear wall 404 is disposed adjacent to vertical box 106 so as to cover opening 107 (not shown). Rear wall 404 has a top portion 502, a side portion 504 and a side portion 506. Disposed near top portion 502 are a plurality of heatilator exhaust ports, a sample of which is indicated as heatilator exhaust port 508. Disposed at side portion 504 is a diverting flange 510 so as to create a circulating air channel 512. Disposed at side portion 506 is a diverting flange 514 so as to create a circulating air channel 516.
Diverting flange 510 and diverting flange 514 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, diverting flange 510 and diverting flange 514 are made of steel.
When fuel is combusting in combustion area 410, heat is transferred through side wall 408 so as to heat the air that is provided through air ingestion port 120. Similarly, when fuel is combusting in combustion area 410, heat is transferred through side wall 406 so as to heat the air that is provided through air ingestion port 122.
As shown in
Heat manifold 602 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, heat manifold 602 made of steel.
As further shown in
As mentioned above, the secondary air is directed to tube 104 as indicated by arrow 608, continues through the channel formed by vertical box 106 and rear wall 404 as indicated by arrow 610 and exits exhaust ports 606 as indicated by arrow 612 into combustion area 410.
As mentioned above, the primary air is directed into combustion area 410 through vents 304 (not shown) as indicated by arrows 614 and 616.
Furthermore, air is directed through air ingestion port 120 as indicated by arrows 622, is directed under diverting flange 510 as indicated by arrow 624 and is directed out through heat manifold 602 back into the room as indicated by arrow 626.
Outer shell 802 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, outer shell 802 is made of steel.
As shown in the figure, outer shell 802 includes an outer wall 804, an outer wall 806 and a rear outer wall 808. Outer wall 804 is disposed adjacent to air ingestion port 120 so as to create an ingestion air channel 810 with side wall 408. Similarly, outer wall 806 is disposed adjacent to air ingestion port 122 so as to create an ingestion air channel 812 with side wall 406.
As shown in
As shown in the figure, baffle 1102 is supported by a plurality of hangers, a sample of which is indicated as hanger 1104. Baffle 1102 includes a front portion 1106 and a rear portion 1108. Rear portion 1108 is disposed against rear wall 404 just above the secondary air exhaust ports. Baffle 1102 is arranged at an angle such that front portion 1106 is disposed higher than rear portion 1108. Further, front portion 1106 is displaced from main air shield 102 so as to create an open space 1110 that exposes a portion of heat manifold 602.
Baffle 1102 and the hangers may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, baffle 1102 and the hangers are made of steel.
Baffle 1102 provides three functions when fuel is combusting in combustion area 410. Firstly, the combustion process generates infrared heat that is emitted omnidrectionally. Baffle 1102 reflects a portion of the omnidirectionally emitted infrared heat back toward combustion area 410 to increase the heat in combustion area 410. The infrared heat reflection increases the temperature in combustion area 410, and thus making the combustion process more efficient and decreasing the overall resulting particulates.
Secondly, baffle 1102 directs the air exiting secondary exiting exhaust ports 606 as indicated by arrow 612 toward the upper portion of combustion area 410. This air mixes with the heated air combusted in the primary burn (the primary air provided to combustion area 410 as discussed above with reference to arrows 614 and 616 in
Thirdly, baffle 1102 insulates heat manifold 602 from the increased heat generated by the secondary burn, thus preventing air that is circulated back into the room through heat manifold 602 from becoming too hot.
Door frame 1202 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, door frame 1202 is made of steel.
As shown in
As shown in
The buttons may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, the buttons are made of steel. Glass pane 1308 and glass pane 1310 may be made of any glass that is able to withstand heat up to 1200° C.
Glass panes 1308 and 1310 provide four functions. Firstly, glass panes 1308 and 1310 prevent smoke and particulates from escaping combustion area 410 during combustion. Secondly, glass panes 1308 and 1310 conduct thermal heat from the combustion process to the outside air. Thirdly, glass panes 1308 and 1310 conduct the radiant heat from the combustion process to the outside air. Fourthly, glass panes act as an air shield preventing great amounts of warm room air from flowing up the chimney.
Handle 1402 and handle 1404 may be made of any material that can withstand heat that may be conducted from latch 1406 and latch 1408. Latch 1406 and latch 1408 may be made of any material that is able to withstand heat up to 700° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, handle 1402, handle 1404, latch 1406 and latch 1408 are made of a combination of wood and steel.
The hinges may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, the hinges are made of steel.
Handle 1402 is able to rotate about an axis as indicated by arrow 1412 so as to disengage from latch 1406. Similarly, handle 1404 is able to rotate about an axis indicated by arrow 1414 so as to disengage from latch 1408. The plurality of hinges enable door 1302 and door 1304 to open and close.
As shown in
Extended air shield 1502 may be made of any material that is able to withstand heat up to 850° F., non-limiting examples of which include metals, ceramics and combinations thereof. In an example embodiment, the extended air shield is made of steel.
Extended side portion 1504 is disposed behind side portion 112 of main air shield 102. Extended side portion 1506 is disposed behind side portion 114 of main air shield 102. Extended top portion 1508 is disposed behind top portion 108 of main air shield 102.
In the above discussed non-limiting example embodiment, side walls 406 and 408 and rear wall 404 provide combustion area 410. In some embodiments, a combustion area may be provided by a unitary curved surface or combination of curved surfaces and flat walls. In a general sense, a combustion area may be provided by an inner surface disposed with the main air shield so as to provide a combustion area for combusting the fuel, wherein the inner surface has a rear surface and two side surfaces.
In the above discussed non-limiting example embodiment, tube 104 is provides secondary air to combustion area 410. In some embodiments, a plurality of tubes may be used to provide secondary air to combustion area 410.
In the above discussed non-limiting example embodiment, the tubes of heat manifold 602 have rectangular cross sections. In some embodiments, the tubes of a heat manifold may have any known cross sectional shape.
In the above discussed non-limiting example embodiment, seven tubes are illustrated in heat manifold 602 have rectangular cross sections. In some embodiments, any number of tubes may be included in heat manifold, so long as space is provided between the tubes to allow gasses to escape through to the chimney.
The above discussed non-limiting example embodiment includes a handle and latch door system, as shown in
In accordance with an aspect of the present invention, a large air shield assembly that includes a main air shield with two side extensions and a top extension that prevent the warm air of a room surrounding a fireplace from escaping through the fireplace and up the chimney. The large air shield assembly provides an additional benefit of radiating heat absorbed from the combustion processes out into the surrounding room environment.
In accordance with another aspect of the present invention, a baffle reflects heat back into the combustion processes thereby making these processes more efficient and producing less harmful particulates.
In accordance with another aspect of the present invention, a secondary air supply system in conjunction with the baffle causes the heated secondary air to unite with the rising unburnt gasses from the primary combustion to produce an intensely hot secondary burn that eliminates even more harmful particulates.
In accordance with another aspect of the present invention, an air control system limits and adjusts the amount of air provided to the primary and secondary combustion processes.
In accordance with another aspect of the present invention, a large viewable port is provided to observe combustion and give access for attending fuel. This viewable port has doors with large glass shields that provide greater radiation of heat into the surrounding room.
In accordance with another aspect of the present invention, a heat manifold of secured pipes located at the top of the fireplace enhancer. The extremely hot exhaust gasses escaping from the combustion processes the heat manifold, pass around these pipes thus transferring heat through the pipes to further heat the air passing through the pipes and into the surrounding room. This process cools the hot exhaust gasses passing around the pipes and up the chimney thus reducing the chances of chimney fires. The arrangement of the heating components and the double heating of the circulating room air yield an efficient heating system without any mechanical system.
In accordance with another aspect of the present invention, a heatilator surrounds the combustion processes and extracts a great deal of the generated heat and transfers this heat to the ingested air from the surrounding room. This heated air is exhausted into a heat manifold and out into the surrounding room.
In the drawings and specification, there have been disclosed embodiments of the invention and, although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention being set forth in the following claims.
The present application claims priority from U.S. Provisional Application No. 62/361,743 filed Jul. 13, 2016, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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62361743 | Jul 2016 | US |