Fireplace insert

Information

  • Patent Grant
  • 6666206
  • Patent Number
    6,666,206
  • Date Filed
    Thursday, May 16, 2002
    22 years ago
  • Date Issued
    Tuesday, December 23, 2003
    20 years ago
  • Inventors
  • Examiners
    • Basichas; Alfred
    Agents
    • Smith, Gambrell & Russell, LLP
Abstract
An improved fireplace insert used in a fireplace to surround a heat source, including an arcuate conduit that is able to substantially surround the heat source on multiple sides. The conduit includes an inhaling end and an exhaling end, and divided into an intake channel, a base channel, and an outtake channel. The intake channel includes a proximal end and a distal end; the base channel includes a first end and a second end; and the outtake channel includes a proximal end and a distal end. The proximal end of the intake channel is connected to the first end of the base channel, and the proximal end of the outtake channel is connected to the second end of the base channel for the conduit to be in a significantly U-shape. A fan is positioned near the distal end of the intake channel and is able to force heated air through the conduit.
Description




FIELD OF THE INVENTION




The present invention relates generally to a fireplace insert, and more particularly, to an improved fireplace insert for transmitting heat into a surrounding area.




BACKGROUND OF THE INVENTION




Conventional fireplaces or hearths have been used in buildings and homes for hundreds of years. The fireplaces have been designed for multiple purposes, but the two primary purposes are to provide heat in the building and to provide an aesthetic light source. While fireplaces have well served the purpose as an aesthetic light source generating a desirable ambiance, they are often inefficient as a heat source, in that the heat is dispersed into multiple directions.




Although wood-burning fireplaces have aesthetic appeal to consumers, various investigations have shown that conventional fireplaces may actually remove more heat from a house than they produce, such that their heating efficiency is quite low. It has been reported that a typical, vertical-back fireplace with an open front is at best ten percent efficient in converting wood to energy and delivering it into a surrounding room, with the remaining portion of the heat energy being discharged through the chimney. In addition, fireplaces may also pull cold air into the house from small gaps around windows and doors. At the beginning and at the completion of the burning of the fire, these convective heat losses are larger than the radiant heat provided by the fire. The large mass of masonry that makes up most fireplaces are poor thermal insulators and readily conduct room heat to the outdoors in cold weather.




To solve the problems provided by conventional fireplaces, several types of accessories have been designed to moderately improve the heating efficiency of the traditional fireplace. In particular, the conventional fireplace insert is known to be the best device to make a significant difference in heating efficiency. The conventional fireplace insert, also known as a convection wood stove, was developed to provide an even and effective heat that warms the surrounding area. Fireplace inserts are appliances that are typically fueled by wood, pellet, or gas, with the fireplace insert fitting into a conventional open fireplace. Some models extend onto the hearth, while others stay flush with the front of the fireplace.




While fireplace inserts provide better heating efficiency, they nonetheless fail to solve related problems, such as having an aesthetically appealing appearance or ease of installation. Although some inserts include aesthetic features such as decorative tile, cast iron, glass doors, or brass trim and handles, they nonetheless often fail to generate the same pleasing aesthetic appearance as the traditional fireplace. In addition, installing a fireplace insert in a chimney can be quite difficult, and moving an insert to clean the chimney or liner can also be difficult, such that it is often best to hire a professional chimney sweep rather than self clean the apparatus.




What is desired, then, and not found in the prior art, is an improved fireplace insert that is easily installed and used in a conventional fireplace and that is able to provide an improved heating efficiency for the area surrounding the insert.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a fireplace insert for distributing heat into the area surrounding the fireplace insert.




A further object of the present invention is to provide a fireplace insert that is able to draw in cool air and propel warm air into a surrounding area.




A further object of the present invention is to provide a fireplace insert that is able to efficiently heat the area surrounding the fireplace insert while maintaining the aesthetic appearance of the fire.




Yet a further object of the present invention is to provide a fireplace insert that is portable as needed by the user.




An additional object of the present invention is to provide a fireplace insert that provides a placement arm for holding food cooking devices over the fire.




The present invention for an improved fireplace insert may be used in a conventional hearth having a standard opening below a chimney with an andiron positioned in the opening to hold fuel to be burned to generate heat. The preferred embodiment of the fireplace insert is positioned in the opening of the hearth to substantially surround the andiron such that the fireplace insert will be proximate the heat source.




The fireplace insert includes an arcuately-shaped conduit that is able to substantially surround the andiron on multiple sides. The conduit includes an inhaling end and an exhaling end. In addition, the conduit may be preferably divided into three sections: an intake channel or duct, a base channel or duct, and an outtake channel or duct. Moreover, the intake channel includes a proximal end and a distal end; the base channel includes a first end and a second end; and the outtake channel includes a proximal end and a distal end. In the preferred embodiment, the proximal end of the intake channel is substantially perpendicularly connected to the first end of the base channel, and the proximal end of the outtake channel is substantially perpendicularly connected to the second end of the base channel. As a result, the conduit has an arcuate or substantially convex shape, or a significantly U-shape.




The fireplace insert further includes an intake air filter that is mounted to the inhaling end of the conduit and an outtake air filter that is attached to the exhaling end of the conduit. Moreover, a fan is mounted or positioned inside the conduit proximate the intake air filter. The fan is operable to draw air into the inhaling end of the conduit through the intake air filter. Furthermore, the fan will propel the air through the conduit and out through the outtake air filter into the area that is surrounding the fireplace insert. The outtake air filter will thereby prevent undesired debris from passing through the conduit. The fan is a conventional blower fan that has a conventional electrical power source, such as a battery.




The fireplace insert additionally includes a series of front legs that are connected proximate the inhaling end and the exhaling end of the conduit, and a series of rear legs that are preferably connected to the base channel of the conduit. In the favored embodiment, the length of the front legs is shorter than the length of the rear legs so that, when the fireplace insert is positioned on a ground surface, the intake channel and the outtake channel will each have a gradual incline.




The fireplace insert is positioned inside the opening of the conventional hearth. The andiron and fuel are placed proximate the base channel of the conduit between the intake channel and the outtake channel. The fan is then activated such that air is drawn into the intake channel and circulated through the conduit. The fuel is then burned so as to generate a high temperature. In the preferred embodiment, the fuel is conventional firewood, although any other form of combusted fuel, such as coal or gas, or any other heat source, could be incorporated into the present design to create the desired high temperature.




The combusted fuel will then act as the heat source for the surrounding area. The heat generated will be transmitted to the conduit, such that both the conduit and the surrounded air will be warmed from the heat source. Moreover, the stream of air produced by the fan through the conduit will be heated quickly. Consequently, the air that is expelled by the outtake cylinder will be warmed significantly to be transmitted into the desired surrounding area. Moreover, the stream of heated air will be propelled with a desired thrusting force as determined by the fan to warm a greater surrounding area than a sole combusted fuel in a conventional fireplace.











BRIEF DESCRIPTION OF THE DRAWINGS




An improved fireplace insert embodying the features of the present invention is depicted in the accompanying drawing which form a portion of this disclosure and wherein:





FIG. 1

is a perspective view of the improved fireplace insert of the present invention positioned in a traditional chimney;





FIG. 2

is a perspective view of the improved fireplace insert of the present invention;





FIG. 3

is a top plan view of the improved fireplace insert of the present invention as illustrated in

FIG. 2

;





FIG. 4

is a bottom view of the improved fireplace insert of the present invention as illustrated in

FIG. 2

;





FIG. 5

is a left side elevational view of the improved fireplace insert of the present invention as illustrated in

FIG. 2

;





FIG. 6

is a right side elevational view of the improved fireplace insert of the present invention as illustrated in

FIG. 2

;





FIG. 7

is a front elevational view of the improved fireplace insert of the present invention as illustrated in

FIG. 2

;





FIG. 8

is a rear elevational view of the improved fireplace insert of the present invention as illustrated in

FIG. 2

; and





FIG. 9

is a partially exploded view of the improved fireplace insert of the present invention as illustrated in FIG.


2


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Looking now to

FIG. 1

, the present invention for an improved fireplace insert


10


is illustrated. The fireplace insert


10


may be used in a conventional hearth


12


or fireplace having a standard opening


14


below a chimney


16


, with an andiron


18


or grate positioned in the opening to hold fuel


20


. The preferred embodiment of the fireplace insert


10


may be positioned in the opening


14


of the hearth


12


to substantially surround the andiron


18


such that when the fuel


20


is combusted to provide a source of heat, the fireplace insert


10


will be heated as well.




Looking now to

FIGS. 2 through 4

, the fireplace insert


10


includes a substantially convex conduit


22


that is able to substantially surround the andiron


18


on approximately three sides. The conduit


22


includes an inhaling end


24


and an exhaling end


26


. In addition, the conduit


22


is preferably divided into three sections: an intake channel


28


, a base channel


30


, and an outtake channel


32


. Moreover, the intake channel


28


includes a proximal end


34


and a distal end


36


; the base channel


30


includes a first end


38


and a second end


40


; and the outtake channel


32


includes a proximal end


42


and a distal end


44


. In the preferred embodiment, the proximal end


34


of the intake channel


28


is connected to the first end


38


of the base channel


30


such that the intake channel


28


is offset, and possibly even substantially perpendicular, to the base channel


30


. Likewise, the proximal end


42


of the outtake channel


32


is connected to the second end


40


of the base channel


30


such that the outtake channel


32


is offset with respect to the base channel


30


at an angle similar to the intake channel


28


, such that the outtake channel


32


may also be perpendicular to the base channel


30


. As a result, the conduit


22


has a substantially convex shape, or a significantly U-shape.




Looking now to

FIG. 9

, the fireplace insert


10


further includes an intake air filter


42


that is mounted to the inhaling end


24


of the conduit


22


and an outtake air filter


46


that is attached to the exhaling end


26


of the conduit


22


. Moreover, a fan


44


is mounted or positioned inside the conduit


22


proximate the intake air filter


42


. The fan


44


is operable to draw air into the inhaling end


24


of the conduit


22


through the intake air filter


42


in the direction as indicated in FIG.


3


. Furthermore, the fan


44


will propel the air through the conduit


22


and out through the outtake air filter


46


into the area that is surrounding the fireplace insert


10


. The outtake air filter


46


will thereby prevent undesired debris from passing through the conduit


22


. The fan


44


is a conventional blower fan that has a power source that is known in the art, such as a conventional battery or an electric motor. In the preferred embodiment, the speed of the fan


44


and the force of the wind produced by the fan


44


is variable according to the desire of the operator.




Referring now to

FIGS. 4 through 8

, the fireplace insert


10


includes a series of front legs


48


that are connected proximate the inhaling end


24


and the exhaling end


26


of the conduit


22


, and a series of rear legs


50


that are preferably connected to the base channel


30


of the conduit


22


. The front legs


48


and the rear legs


50


are used to support the conduit


22


such that conduit


22


is positioned near the heat source or fuel


20


so that the conduit


22


will be warmed. In the favored embodiment, the length of the front legs


48


is shorter than the length of the rear legs


50


so that, when the fireplace insert


10


is positioned on a ground surface, the intake channel


28


and the outtake channel


32


will each have a gradual incline.




Referring back to

FIG. 1

for description of the method of operation of the present invention, the fireplace insert


10


is positioned inside the opening


14


of the conventional hearth


12


. The andiron


18


and fuel


20


are placed proximate the base channel


30


of the conduit


22


between the intake channel


28


and the outtake channel


32


. The fan


44


is then activated such that air is drawn into the intake channel


28


and circulated through the conduit


22


to be expelled through the outtake channel


32


. The fuel


20


is then combusted so as to generate a high temperature. In the preferred embodiment, the fuel


20


is conventional firewood, although any other form of combusted fuel


20


, such as coal or gas, or any other heat source, could be incorporated into the present design to create the desired high temperature. Because of the position of the fireplace insert


10


, the hearth


12


will be protected from the heat source. In particular, the rear portion and sides of the hearth


12


will be protected from damage caused by the flames of the heat source.




The combusted fuel


20


will then act as the heat source for the surrounding area. The heat generated will be transmitted to the conduit


22


, such that both the conduit


22


and the surrounded air will be warmed from the heat source. Moreover, the stream of air produced by the fan


44


through the conduit


22


will be heated quickly. Consequently, the air that is expelled by the outtake cylinder


32


will be warmed significantly to be transmitted into the desired surrounding area. Moreover, the stream of heated air will be propelled with a desired thrusting force as determined by the fan


44


to warm a greater surrounding area than a sole combusted fuel in a conventional fireplace.




The conduit


22


may be made of any material that is able to be heated without destruction of the conduit


22


. Preferably, the conduit


22


will be made of a metal that is able to be heated quickly by the proximate heat source. Such a material will heat the surrounding air in a more immediate fashion than other conductive substances.




The fireplace insert


10


may additionally include a slot (not illustrated) and that is positioned in the upper surface of both the intake channel


28


and the outtake channel


32


, with the slot sized to hold a dish


54


. The dish


54


will extend through the slot and into either the intake channel


28


or the outtake channel


32


. Consequently, the user will be able to fill the dish


54


with water, which will thereby be heated conductively by the conduit


22


itself and convectively by the air within the conduit


22


. The heated water will then provide to steam so that the fireplace insert


10


will further act as a humidifier for the surrounding area.




In a further embodiment of the present invention, a pair of positioning arms


56


are attached to the top surface of the conduit


22


as shown in FIG.


9


. The positioning arms


56


are preferably substantially L-shaped, and they are pivotally mounted to the top surface of the conduit


22


to be able to hold a variety of items above the heat source to heat the specific item. For example, a common use of these positioning arms


56


is to hook a pot or other cooking device to the free end. The user is then able to hang the cooking device (not illustrated) on the positioning arm


56


and be supported above the heat source such that the contents of the pot will be heated as desired by the user according to the particular contents.




Thus, although there have been described particular embodiments of the present invention of a new and useful IMPROVED FIREPLACE INSERT, it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.



Claims
  • 1. A fireplace insert for use in a fireplace supporting a heat source, said fireplace insert comprising:a substantially convex conduit substantially surrounding the heat source, said conduit having a first end and a second end, an upper surface having a cavity positioned proximate said first end of said conduit, a lower surface, parallel connecting walls connecting opposing ends of said upper surface with said lower surface, and a liquid container positioned in said cavity of said upper surface; and a fan positioned in said first end of said conduit to draw air in said first end of said conduit; wherein said fan propels air through said conduit and out said opening in said second end.
  • 2. The fireplace insert as described in claim 1 wherein said conduit of said fireplace insert further comprises at least two legs connected with said conduit, said legs supporting said conduit in the fireplace.
  • 3. The fireplace insert as described in claim 1 wherein said fan operates at varying speeds.
  • 4. The fireplace insert as described in claim 1 further comprising a intake filter mounted to said first end of said conduit.
  • 5. The fireplace insert as described in claim 1 further comprising an outtake filter mounted to said second end of said conduit.
  • 6. The fireplace insert as described in claim 1 further comprising a support rod pivotally mounted in said conduit; anda cooking instrument attached to said support rod, wherein said support rod is rotatable to vary the position said cooking instrument with respect to the fuel.
  • 7. The fireplace insert as described in claim 1 wherein said conduit is made of heavy gauge metal to transmit heat from the fuel.
  • 8. The fireplace insert as described in claim 1 wherein said conduit comprises:a rear channel having a first end and a second end; a intake channel connected to said first end of said rear channel; and a outtake channel having a proximal end and a distal end, said proximal end connected to said second end of said rear channel; wherein the width of said outtake channel increases from said proximal end to said distal end.
  • 9. The fireplace insert as described in claim 8 wherein said distal end of said intake channel descends from said proximal end of said intake channel; and said distal end of said outtake channel descends from said proximal end of said outtake channel.
  • 10. The fireplace insert as described in claim 1 wherein said conduit is substantially U-shaped.
  • 11. A method for transmitting heat comprising the steps of:a) providing a heat source; b) substantially surrounding said heat source with a convex conduit having a first end and a second end, wherein said conduit is hollow; c) inserting a fan in said first end of said conduit; d) drawing air into said first end of said conduit; e) heating said air in said conduit with said heat source; and f) forcing said heated air out of said second end of said conduit.
  • 12. The method as described in claim 11 wherein step b) further comprises the step of substantially surrounding said heat source with a U-shaped conduit.
  • 13. The method as described in claim 11 wherein step e) further comprises positioning said heat source proximate said conduit to convectively heat said conduit.
  • 14. A method for transmitting heat comprising the steps ofa) providing a heat source; b) substantially surrounding said heat source with a convex conduit having a first end and a second end, wherein said conduit is hollow; c) drawing air into said first end of said conduit; d) heating said air in said conduit with said heat source; and e) providing an air filter affixed to said second end of said conduit; f) forcing said heated air out of said second end of said conduit.
Parent Case Info

The present invention was first described in Disclosure Document No. 507,352. There have been no previously filed applications, nor any co-pending applications, anywhere in the world.

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Number Date Country
3341974 Jul 1984 DE