Fireplace

Information

  • Patent Grant
  • 6227194
  • Patent Number
    6,227,194
  • Date Filed
    Thursday, August 10, 2000
    24 years ago
  • Date Issued
    Tuesday, May 8, 2001
    23 years ago
Abstract
A gas fireplace is provided having a plenum formed around at least a portion of the fireplace firebox. Room air enters the plenum and is heated by the firebox prior to venting back into the room. Two openings are provided from the outside of the fireplace housing to the plenum. The first opening allows heated air to exit the plenum, while the second opening allows cool outside air to enter the plenum. a mechanism is provided to control the amount of heated air exiting the first opening and the amount of cool air entering the second opening. By controlling the inflow and outflow through the first and second openings, respectively, the amount of the fireplace by-products generated into the room where the fireplace is located such as carbon-monoxide, nitrogen dioxide, heat and moisture are reduced.
Description




FIELD OF THE INVENTION




This invention relates to gas fireplaces and heaters and more particularly to a room exhausting gas fireplace in which the amount of exhaust products, heat and moisture vented into a room are controlled without sacrifice of flame appearance.




BACKGROUND OF THE INVENTION




In a gas fireplace, a combustible gas, e.g., natural gas or propane, is mixed with a source of oxygen, e.g., air, and burned. In a ventless gas fireplace, air is drawn into the combustion chamber or firebox of the fireplace typically from the room in which the fireplace is situated, and hot exhaust gases containing combustion products including carbon monoxide, carbon dioxide, nitrogen dioxide and water are vented directly into the room.




In gas fireplaces, it is desirable to adjust the air/gas ratio to create a bright yellow flame which mimics the flame produced in a wood burning fireplace. Such a flame, however, tends to produce an undesirably high level of emission products. This is particularly troublesome in a ventless fireplace which has strict emission requirements. For example, the ANSI standard for carbon monoxide emission is no more than 200 ppm. The ANSI standard for nitrogen dioxide is no more than 20 ppm. To control these emissions, an operator typically uses a clean burning blue flame, sacrificing the more aesthetically pleasing yellow flame.




Another problem associated with the use of a ventless fireplace is the generation of too much water vapor which is vented directly into a room. This not only creates high humidity, but if the fireplace is used frequently, there is a possibility of moisture condensation on the walls or other objects within the room. Yet another problem associated with ventless fireplaces is the generation of too much heat.




One method for controlling the amount of carbon monoxide and nitrogen dioxide in the exhaust of a ventless fireplace is through the use of a catalytic converter. Such a use is described in U.S. patent application Ser. No. 08/509,426 and patent application entitled “GAS FIREPLACE”, filed Oct. 1, 1996, naming French, et al. as inventors. While this method is useful in controlling carbon monoxide and nitrogen dioxide levels in the exhaust, it does nothing to control the amount of moisture in the exhaust or the amount of heat generated by the fireplace. Currently, the only way to control the amount of heat and moisture generated by a ventless fireplace and vented into a room is to reduce the amount of combustion, i.e., reduce the size or quality of the flame or shut off the fireplace. Reduction or elimination of the flame diminishes the aesthetic look and appeal for which the fireplace was designed.




There is therefore, a need for a means by which an operator can control the amount of heat and moisture vented into a room by a ventless gas fireplace.




SUMMARY OF THE INVENTION




The present invention provides a factory built fireplace in which the amount of heat exhausted from the fireplace into the room in which the fireplace is located may be controlled without changing the size or color of the flame within the fireplace. The gas fireplace comprises a housing and a firebox within the housing. A plenum is provided between the firebox and the housing from which heated gases are vented into the room in which the fireplace is located. First and second openings are provided through the housing wall into the plenum. A first vent pipe is attached to the housing in surrounding relation to the first opening so that the interior of the first vent pipe is in communication with the plenum. A second vent pipe is attached to the housing in surrounding relationship to the second opening so that the interior of the second vent pipe is also in communication with the plenum. The second opening is downstream from the first opening. When the gas fireplace is installed in a room, the vent pipes extend through a wall of the room, preferably an exterior wall of the room. The first and second openings and vent pipes are located so that heated air may be withdrawn from the plenum through the first vent pipe and cool air may be introduced into the plenum through the second vent pipe. Means are provided for controlling the amount of heated air withdrawn from the plenum and cool air introduced into the plenum through the first and second vent pipes.




A preferred means for controlling the amount of heated air withdrawn from the plenum through the first vent pipe and cool air introduced into the plenum through the second vent pipe comprises means for reversibly blocking the vent pipes. A particularly preferred reversibly blocking means comprises at least one door which is movable between a closed position blocking passage of air through at least one and preferably both vent pipes and an open position wherein passage of air through the vent pipes is minimally restricted. Means are also provided for controllably moving the door or doors between its open and closed positions. The door may be movable in any fashion, e.g., slidably movable, hingedly movable or rotatably movable. Preferred means for controllably moving the door comprises a movable handle and a linkage which is connected at one end to the handle and at the other end to the door whereby movement of the handle results in movement of the door. Alternatively, movement of the door or doors may be controlled by an electric motor or the like. The electric motor may be activated by electrical switches accessible to an operator or, for example, by a thermostat. In yet another embodiment of the invention, movement of the door is controlled automatically by a thermally responsive mechanism such as a bi-metal spring.




In a preferred embodiment, the fireplace further comprises means for preventing cool air entering the plenum through the second vent pipe from passing into the firebox or combustion chamber. In one embodiment of the invention, such means comprises a baffle which extends across at least a portion of the plenum between the first and second openings preventing cool air entering the plenum from the second opening from flowing in an upstream direction toward the opening into the firebox or combustion chamber. Alternatively, such means may comprise a fan located within the plenum which directs air in a downstream direction thus preventing cool air entering the plenum through the second vent pipe from flowing upstream toward the fire opening into the firebox or combustion chamber.




In another aspect of the invention, there is provided an adapter for a ventless gas fireplace. The adapter comprises first and second vent pipes which are attachable to the housing in surrounding relation to first and second openings made in the housing. Each of the vent pipes are sufficient length to extend from the fireplace through a selected wall of the room in which the fireplace is located. Means are provided for controllably restricting the flow of air through at least one and preferably both of the first and second vent pipes. A particularly preferred means for controllably restricting the flow of air through the first and second vent pipes comprises a pair of baffles rotatably mounted within each of the first and second vent pipes. The baffles are mounted on a rod which extends through the first and second vent pipes whereby rotational movement of the rod results in rotational movement of the baffles within the vent pipes. A linkage and handle are connected to the rod such that movement of the handle results in rotational movement of the rod and baffles. The baffles are movable between a closed position or when the baffles are transverse to the access of the vent pipes and an open position wherein the plane of the baffles is generally along the access of the vent pipes. Preferably, means are provided for preventing the flow of air through the first vent pipe into the plenum and for preventing the flow of air through the second vent pipe out of the plenum.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other features and advantages of the present invention will be better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings, wherein:





FIG. 1

is a side vertical cross sectional view of a preferred fireplace constructed in accordance with the present invention;





FIG. 2

is a horizontal cross-sectional view of the fireplace of

FIG. 1

;





FIG. 3

is an enlarged front view of the shutter of the fireplace of

FIG. 1

;





FIG. 4

is a horizontal cross sectional view looking down on the shutter of the fireplace of

FIG. 1

;





FIG. 5

is a side vertical cross-sectional view of another preferred fireplace constructed in accordance with the present invention;





FIG. 6

is a partial side cross-sectional view of the fireplace depicting a mechanical arrangement for controlling the shutters which control air flow through the vent openings.





FIG. 7

is a cut-away, side, vertical cross-sectional view of another preferred fireplace constructed in accordance with the present invention;





FIG. 8

is a vertical correctional view of the outlet vent pipe of the fireplace of

FIG. 7

showing the baffle in its closed position;





FIG. 9

is a vertical correctional view of the outlet vent pipe of the fireplace of

FIG. 7

showing the baffle in its open position;





FIG. 10

is horizontal cross-sectional view of the outlet pipe of the fireplace of

FIG. 7

showing the baffle in its open position;





FIG. 11

is a cutaway, side, vertical cross-sectional view of yet another preferred fireplace constructed in accordance with the present invention;





FIG. 12

is an enlarged, side vertical cross-sectional view of the outlet pipe of the fireplace of

FIG. 11

showing the stack;





FIG. 13

is an enlarged, side vertical cross-sectional view of the outlet pipe of the fireplace of

FIG. 11

showing a preferred lifting mechanism for the stack;





FIG. 14

is a side vertical cross sectional view showing a preferred adapter constructed in accordance with the present invention installed on a fireplace;





FIG. 15

is an enlarged view of the connection between the rod and shaft of the adapter of

FIG. 14

;





FIG. 16A

is a partial side cross-sectional view of a fireplace depicting a mechanical arrangement similar to that shown in

FIG. 6

which is driven by a motor;





FIG. 16B

is a cross-sectional view of the rack and pinion mechanism employed by the mechanical arrangement shown in

FIG. 16A

;





FIG. 17

is a partial side cross-sectional view of a fireplace which employs bimetal springs for controlling the shutters which control the air flow through the outlet vents; and





FIG. 18

is a partial side cross-sectional view of a fireplace which employs a solenoid motor for controlling the shutter which controls air flow through the outlet vents.











DETAILED DESCRIPTION




As used herein, the term “room-exhausting gas fireplace” is meant to include any factory built gas fireplace in which all or a part of the exhaust products from the combustion chamber are vented into the room in which the fireplace is situated. “Factory built gas fireplaces” include freestanding fireplaces, zero clearance fireplaces and fireplace inserts.




A preferred room-exhausting gas fireplace constructed in accordance with the present invention is shown in

FIGS. 1 and 2

. The fireplace comprises a housing


10


having a top wall


12


, bottom wall


14


, rear wall


16


, front wall


18


, and two side walls


20


. The front wall


18


comprises a glass panel


22


. Within the housing


10


, there is provided a firebox


24


having a top panel


26


, bottom panel


28


, rear panel


30


and two side panels


32


. The firebox


24


in combination with the glass panel


22


forms a combustion chamber


34


.




The panels of the firebox are spaced apart from the respective walls of the housing to thereby form a top plenum


36


, bottom plenum


38


, rear plenum


40


, and two side plenums


42


, all in communication with each other and forming a continuous room air plenum surrounding the firebox. A lower vent opening


44


is provided at the front of the fireplace to allow room air to enter the bottom plenum


36


and lower portion of the side plenum


42


. An upper vent opening


46


is provided to allow air heated within the side plenums


42


, rear plenum


40


and top plenum


36


to exit the fireplace into the room in which the fireplace is located. A decorative grill


48


or the like is mounted over each of the upper and lower vent openings.




Within the combustion chamber


34


, there is provided one or more artificial logs


50


, and a burner


52


. A gas delivery tube


54


extends from the burner


52


through the side panel


32


of the firebox


24


to an adjustable valve


58


which is, in turn, connected to a source of gas. An ignitor, including a pilot (not shown) is provided within the firebox for igniting the gas/air mixture in the combustion chamber. The pilot is preferably part of an oxygen depletion sensor (ODS)


55


for monitoring the amount of oxygen in the room which is also provided within the firebox.




Openings


60


are provided in the bottom panel


28


of the firebox


24


to allow air in the bottom plenum


38


to enter the combustion chamber


34


. Exhaust gases pass from the combustion chamber


34


through a catalytic converter


62


situated in an opening in the top panel


26


of the firebox


24


and into the top plenum


36


. Openings


74


and


76


are provided in the rear wall


16


of the fireplace for receiving upper and lower vent pipes


70


and


72


. The forward ends of vent pipes


70


and


72


extend slightly through the openings


74


and


76


into the rear plenum


40


. The vent pipes


70


and


72


extend rearwardly from the rear wall


16


of the fireplace through a wall, preferably an exterior wall, of the room in which the fireplace is situated. In this arrangement the rear plenum


40


is in communication with the interior of vent pipes


70


and


72


. A shutter


80


which is movable between open and closed positions is provided which acts as a door for opening and closing access to the interior of the vent pipes. When the shutter


80


is in its open position, a portion of the air flowing upwardly in the rear plenum


40


flows into and through the lower vent pipe


72


and is released outside of the room. Fresh outside air in turn, passes through the upper vent pipe


70


and into the rear plenum


40


.




It is important that outside air entering the rear plenum


40


not flow downwardly in the rear plenum and into the combustion chamber


34


. If this were to happen, the ODS in the combustion chamber


34


may not reflect the actual oxygen content of the room air. Rather, the ODS could give an erroneously high reading and would fail to shut off the fireplace if the oxygen content of the room air were to get too low.




To prevent outside air from entering the rear plenum


40


through the lower vent pipe


72


and then moving downwardly into the combustion chamber


34


, a one-way valve


82


may provided in the lower vent pipe


72


. The one-way valve


82


allows air to pass out of the lower vent pipe


72


, but not in. Any suitable one-way valve


82


may be employed.




Rather than a one-way valve, there may be placed a small fan which is activated when the shutter is moved from its closed position into its open position. Similarly, there may be a small fan situated in upper vent pipe which is activated when the fan in the lower vent pipe is activated to maintain generally a constant pressure within the rear plenum. There may also be a one-way valve in the upper vent pipe which allows air to flow only from the outside into the rear plenum.




To prevent the outside air which enters the rear plenum


40


through the upper vent pipe


70


from moving downwardly and out of the lower vent pipe


72


or, more importantly, into the combustion chamber


34


, there is provided a baffle


84


which extends rearwardly from the rear wall


30


of the firebox across at least a portion of the width of the rear plenum


40


. The baffle


84


may be of any suitable shape, e.g. generally horizontal, curved, V-shaped or the like, which prevents the fresh outside air from moving downwardly in the rear plenum


40


. Alternatively, the baffle


84


could extend forwardly from the shutter


80


or rear wall of the housing


10


.




As shown in

FIGS. 3 and 4

, the shutter


80


comprises a generally flat rectangular panel


83


having upper and lower holes


86


and


88


which corresponds in shape and size to the openings


74


and


76


in the rear wall


16


to the upper and lower vent pipes


70


and


72


. The shutter


80


is slidably retained against the rear wall


16


by a plurality of brackets


90


. Vertical movement of the shutter is effected by a rack and pinon mechanism comprising a generally vertical rack


92


which extends downwardly from the rectangular panel


83


of the shutter


80


. The rack


92


has a plurality of teeth


93


along one lateral edge. An elongated shaft


94


having a handle


95


at its forward end (See

FIG. 1

) extends across the bottom plenum


38


from the front of the fireplace to the rear wall


16


, the shaft


94


being rotatably fixed in position by brackets


98


. The handle


95


is situated behind the lower grill


48


which is hingedly movable to provide access to the handle. A generally circular spur gear or pinon


96


is fixedly attached to the shaft


94


adjacent the rear end of the shaft, the teeth


97


of the pinon


96


intermeshing with the teeth


93


of the rack


92


. A generally circular, rotatable guide


99


is mounted on the rear wall


16


of the housing to maintain engagement of the teeth of the rack


92


and plenum


96


. In this arrangement, rotation of the shaft


94


by manually turning the handle


95


moves the shutter upwardly or downwardly depending on the direction of rotation of the handle


95


.




By adjusting the shutter


80


between its open and closed positions, an operator can adjust the amount of warmed air flowing out of and cool in flowing into the rear plenum


40


. This is turn allows the operator to reduce the amount of heat and moisture vented by the fireplace into the room while still allowing the fireplace to operate with a large attractive flame.




It is understood that if circumstances are such that fresh cool air from the inlet vent pipe will not reach the combustion chamber, a baffle across the rear plenum between the inlet and outlet openings is unnecessary. This might occur, for example, if the flow of air in the room and plenum is sufficient to carry with it any cool fresh air entering the room and plenum. The provision of a fan to increase the flow of air through the room and plenum may obviate the need for a baffle between the inlet and outlet pipes. A substantial spacing between the inlet and outlet vent pipes may also obviate the need for a baffle between the two.




If a baffle is used, it may have any form which prevents fresh air from the inlet vent pipe from traveling downward in the rear room air plenum and into the combustion chamber. Likewise two or more baffles may combine to satisfy this function . For example,

FIG. 5

shows an arrangement wherein a first baffle


102


extends rearwardly from the rear panel


30


of the firebox


24


to about the mid point of the rear plenum


40


. A second baffle


104


extends from the middle of the shutter


80


forwardly to about the mid point of the rear plenum


40


. The first and second baffle


102


and


104


are arranged so that when the shutter


80


is in its closed position, the baffles


102


and


104


are vertically spaced apart. When the shutter


80


is in its open position, the baffles


102


and


104


are positioned adjacent and edge-to-edge to each other. When the baffles


102


and


104


are separated, air in the rear plenum


40


can flow easily by the baffles


102


and


104


. When together, air in the rear plenum


40


must flow laterally around the baffles


102


and


104


. This efficiently prevents cool air entering the rear plenum


40


from the upper inlet vent pipe


70


from flowing downwardly in the rear plenum


40


and into the combustion chamber


34


.




It should be understood that any linkage arrangement which enables a user to adjust the shutter


80


may be used. It should also be understood that the means for adjustably blocking the vent pipe openings need not be a single panel slidably moveable between opened and closed positions. For example, a separate shutter may be associated with each vent opening, each shutter being slidable between opened and closed positions with respect to its associated vent pipe opening. In such an embodiment, the shutters may be coupled to each other so as to open and close together or the shutters may be operated independently by providing each with a separate mechanism for effecting slidable movement of the shutter. For example, each shutter may have associated with it a mechanism as described with reference to the embodiment of FIG.


1


.




Rather than a slidable shutter panel or panels, each vent pipe opening may have an associated hinged panel which acts as a door that can be opened and closed. With reference to

FIG. 6

, there is shown an arrangement comprising an upper shutter


105


pivotally attached to the rear housing wall


16


at a position below the upper vent pipe opening


74


and a lower shutter


106


pivotally attached to the rear housing wall


16


at a position above the lower vent pipe opening


76


by hinges


107


and


108


respectively. Upper and lower pivot arms


109


and


111


are hingedly attached to the front surface of the upper and lower shutter doors


105


and


106


, respectively. The forward ends of the upper and lower pivot arms


109


and


111


are pivotally connected to the upper end of a lever arm


112


which is pivotally mounted on bracket


113


and is afforded pivotal movable between first and second positions. In the second position, the shutters


105


and


106


are in their closed positions. In the first position the shutters


105


and


106


are in their open positions. The lower end of the lever arm


112


is pivotally connected to a generally horizontal shaft


114


which extends towardly through the bottom plenum to the front of the fireplace. The shaft


114


is mounted on suitable brackets


116


which afford the shaft


114


lengthwise slidable movement. A knob


115


is attached to the forward end of the shaft


114


. In this arrangement, pulling the knob


115


and shaft


114


forward results in the shutters


105


and


106


moving to their closed positions. Pushing of the knob


115


and shaft


114


results in movement of the shutters


105


and


106


toward their open positions.





FIG. 7

shows yet another embodiment of the invention. In this embodiment, an outlet opening and inlet opening are located in the top wall


12


of the fireplace housing. Generally vertical outlet and inlet vent pipes


122


and


123


extend through the openings and into the top plenum


36


a short distance. Each of the outlet and inlet pipes


122


and


123


comprises a circular baffle


124


rotatably mounted inside the vent pipe. The baffles


124


are fixedly mounted on a rod


125


which extends through holes in the sides of the inlet and outlet vent pipes. The rod


125


has a rotatable handle


126


at its forward end which is located at the front of the fireplace at a position just behind the top decorative grill


48


which, in this embodiment is hingedly mounted on the fireplace so that it may be opened to provide access to the handle. The rod


125


is rotatably mounted in the top plenum by brackets


127


, In this arrangement, rotation of the rod handle opens or shuts the circular baffles


124


simultaneously.




Preferably one or both of the outlet and inlet vent pipes


122


and


123


comprises stops indicating the fully open, i.e., vertical, and closed, i.e., horizontal, positions. With reference to

FIGS. 8-10

, preferred stops for the closed position, comprise a pair of semicircular ring-like flanges


128


extending horizontally into the interior of the vent pipe, one above and one below the baffle


124


. In the closed position, the outer edges of the baffle


124


engage the flanges


128


, preventing rotatable movement of the baffle


124


beyond its closed position. For the open position, the stop comprises a horizontal bar


129


which extends inwardly to about the mid-point of the vent pipe. The direction of the bar


129


is transverse to the direction of rod


125


. The bar


129


is situated so that the baffle


124


engages the free end of the bar


129


when the baffle


124


reaches its fully open, i.e., vertical, position.




In the embodiment shown in

FIGS. 11 and 12

, to further reduce the amount of heat and water vapor present in the air which is exhausted into the room, the outlet pipe


122


further comprises a movable stack


131


which can be raised or lowered over the catalytic converter


62


. The stack


131


comprises an upper cylindrical portion and a lower frustoconical portion. The diameter of the upper portion is slightly smaller than the inside diameter of the outlet vent pipe


122


. The upper cylindrical portion is slidably mounted inside the lower portion of the outlet vent pipe


122


with the baffle


124


rotatably positioned inside of the cylindrical portion of the stack


131


. The cylindrical portion of the stack


131


comprises a pair of diametrically opposed vertical slots


132


through which the rod


125


on which the baffles


124


are mounted extends. The diameter of the bottom edge of the lower portion of the stack


131


is preferably sufficient so that the lower edge of the stack extends completely around the catalytic converter


62


when the stack


131


is lowered into its lowest position engaging the top panel of the firebox.




To raise and lower the stack


131


, there is also provided a lifting mechanism. In the preferred embodiment shown in

FIG. 13

, the lifting mechanism


132


comprises a pair of upper support members


133


and


134


pivotally connected at their upper ends and the center of a cross bar


135


extending diametrically across the interior of the frustoconical section of the stack


131


. The lifting mechanism


132


further comprises a pair of lower support members


136


and


137


pivotally connected together at their lower ends and to a bracket


138


extending across the top of the catalytic converter. The lower end of each upper support is pivotally attached to the upper end of each lower support by brackets


139


and


140


. Brackets


139


and


140


each comprise a hole through which shaft


141


passes. The first end of shaft


141


is rotatably fixed to bracket


139


by means of flanges


142


and


143


. The shaft


141


and hole


140


comprise inter engaging threads. In this arrangement, rotation of the shaft by rotating handle


144


causes brackets


139


and


140


to move closer together or further apart, depending on the direction of rotation. Movement of the brackets toward and away from each other raises and lowers the stack


131


.




It is understood that, if present, any means for raising and lower stack, whether manual or automatic, may be used.




In the embodiments described above, the door or doors controlling the openings to the inlet and outlet vents, whether a sliding shutter, hinged door, rotatable baffle or otherwise, are manually controlled. It is understood that any suitable linkage for manually opening and closing such door(s) may be used. Further, it is understood that automatic means for opening and closing the door(s) may be used if desired. For example, each of the hinged doors shown in

FIG. 6

may be opened and shut by a separate small reversible motor


190


such as shown in FIG.


16


A. The motor


190


rotatably drives a shaft


114


. The motor is coupled to the bottom wall


14


. The motor drives a motor shaft


192


. The end of the shaft


192


opposite the motor is rotatably coupled to the bottom panel


28


. Longitudinal gears


198


are formed on a longitudinal portion of the motor shaft


192


(

FIG. 16B

) Transverse gears


196


are formed on a portion of the shaft


114


. The gears


198


of the motor shaft


192


are coupled to the gears


198


of the shaft


114


forming a rack and pinion mechanism. As a result as the reversible motor rotates the motor shaft back and forth, it causes shaft


114


to translate in the back and forth direction


193


. This translational motion causes the lever arm


112


to pivot about bracket


113


causing the shutters


105


to move to and from their closed position as earlier described in relation with FIG.


6


. Other motor arrangements incorporating a single or multiple motors may also be used. For example, a motor may be used to open or close a single shutter, or to open or close both shutters simultaneously if desired. The motors typically would be controlled by a switch accessible at the front of the fireplace or at any other desired location.




Alternatively, the motors could be automatically controlled by a thermostat located either inside or outside of the fireplace housing. In essence the thermostat will close or break the electrical circuit which provides power to drive the motors when the temperature at a predetermined location inside the fireplace reaches a predetermined level. Instead of a thermostat, a controller may be used which would close or break the electrical circuit based on other factors such as for example, the level of carbon monoxide or the level of humidity.




As yet another alternative, opening and closing of the shutters may be controlled by a spring or the like which bends, expands, contracts or otherwise changes shape as a result of an increase or decrease in temperature. Preferably springs


210


,


212


are used which are made from a bimetal and are mounted to the fireplace as shown in FIG.


17


. Each of the springs


210


,


212


has a first end


214


. The first end of each spring is attached to the wall


16


of the fireplace housing surrounding a vent opening. A shutter


216


is attached to the second end of each spring. The bimetal springs will preferably be in the “open” position (shown in

FIG. 17

) until the temperature cools to about 70° F. Once at this temperature or at a cooler temperature, the springs “coil” causing the shutters to block the openings


74


and


76


.




In yet a further embodiment, a solenoid


220


is coupled to the rear panel


30


of the fireplace (FIG.


18


). Typically, the solenoid is mounted on a bracket


222


which is attached to the fireplace rear panel. The solenoid has arms


226


. A shutter


224


is coupled to the solenoid arms and is aligned so as to block the openings


74


,


76


when the arms are extended. The solenoid may be activated by the operator by turning on a switch or it may be coupled to a thermostat or controller circuit for automated operation. Once the solenoid is activated, its arms are extended causing the shutter to move into position and block the openings


74


,


76


.




The present invention further provides an adapter kit for an existing ventless gas fireplace having a room air plenum surrounding at least a portion of a firebox, and in which inlet and outlet openings are provided in the exterior walls of the fireplace. With reference to

FIG. 14

a presently preferred adapter comprises a generally horizontal inlet vent pipe


146


and a generally horizontal outlet vent pipe


147


and brackets


148


for attaching each of the inlet and outlet vent pipes to the exterior wall of the fireplace


10


such that the inlet and outlet vent pipes


146


and


147


extend into the inlet and outlet openings respectively. Means are provided for reversibly blocking air into the room air plenum from flowing into the outlet vent and fresh air in the inlet vent pipe from flowing into the room air plenum.




In the embodiment shown in

FIG. 14

, the reversible blocking means comprises a rotatable circular vertical baffle


151


mounted in each of the horizontal inlet and outlet vent pipes


146


and


147


as described with reference to the embodiment of FIG.


11


. Each of the baffles


151


is connected along its vertical diameter by a rod


152


. The rod


152


extends downwardly from the inlet vent pipe


147


to a level below the bottom wall


14


of the fireplace housing


10


where it terminates in a generally horizontal foot


153


(FIG.


15


). A shaft


154


is pivotally attached to the end of the foot


153


and extends forwardly between the bottom wall


14


and the floor of the room in which the fireplace is situated, the bottom wall


14


being spaced apart from the floor by feet


157


supported by brackets


156


. The forward end of the second rod has a knob


155


positioned adjacent and just behind the decorative grill. In this arrangement, lengthwise movement, i.e., pushing and pulling of the second rod results in rotational movement of the first rod, and hence, opening and closing movement of the circular baffles. It is apparent that a gear connection between the first and second rods may be provided so that rotation of the knob results in rotation of the first and second baffles. Moreover, it is understood that any mechanism, as for example the mechanisms described herein, may be used for blocking and unblocking the vent pipes.




It is also understood that the size, shape, arrangement and number of plenums in the fireplace may vary as desired. A plenum outside of the firebox is needed however from which warm or hot air or gas may be drawn off and into which cool outside air may be introduced.




The invention herein is particularly applicable to conventional room exhausting fireplaces such as ventless fireplace inserts. It is also applicable to conventional closed combustion or vented fireplaces. In such fireplaces, the exhaust is carried from the combustion chamber to a location outside of the room. In such gas fireplaces, utilization of the present invention would enable control of the temperature of air exiting the room air plenum surrounding the firebox without reducing the flame within the firebox. In this regard, the fireplace may be any factory built fireplaces, e.g., a freestanding unit, zero-clearance unit or a fireplace insert. The invention is equally applicable to heaters having a combustion chamber and at least one plenum outside of the combustion chamber from which warm or hot air may be withdrawn and cool air introduced.




As can be seen, there are many modifications and changes which can be made to the embodiments shown in the drawings and described above without departing from the meaning and scope of the invention. Accordingly, the present invention is not meant to be limited to the particular embodiments described above. Rather the invention is meant to be defined by the following claims which are to be given their broadest fair scope.



Claims
  • 1. A gas fireplace comprising:a housing; a firebox within the housing forming a combustion chamber, wherein combustion products are generated in the combustion chamber during the combustion of gas; a plenum between the firebox and the housing from which heated gases are vented into the room in which the fireplace is installed, wherein flow within the plenum is from upstream to downstream; an opening in the firebox in communication with the plenum allowing for at least a portion of the combustion gases generated in the combustion chamber to pass to the plenum; a vent pipe attachable to the housing whereby the interior of the vent pipe is in communication with the plenum for venting the plenum through the vent pipe to a location outside of the room where the fireplace is located; and means for controlling the amount of venting of the plenum through the vent pipe.
  • 2. A gas fireplace as recited in claim 1 wherein the vent pipe is in communication with the plenum at a location downstream of the opening.
  • 3. A gas fireplace as recited in claim 1 wherein the vent pipe is in communication with the plenum at a location upstream of the opening.
  • 4. A gas fireplace as recited in claim 1 wherein the vent pipe is in communication with the plenum at a location immediately adjacent the opening and higher than the opening relative to a base of the fireplace.
  • 5. A gas fireplace comprising:a housing; a firebox within the housing; a plenum between the firebox and the housing from which heated gases are vented into the room in which the fireplace is installed; a vent pipe attachable to the housing whereby the interior of the vent pipe is in communication with the plenum so that cool gas may be introduced into the plenum through the vent pipe; and means for controlling the amount of cool gas introduced into the plenum through the vent pipe.
  • 6. A method for controlling the level of a combustion product generated by a gas fireplace in a room where the fireplace is located, the gas fireplace having a firebox forming a combustion chamber, a plenum around at least a portion of the firebox having an entrance for receiving room air and an exit for exhausting said room air into the room where the fireplace is located wherein flow within the plenum is from upstream to downstream, and an opening in the firebox for allowing at least a portion of combustion gases generated in the firebox to pass to the plenum, the method comprising the steps:determining the level of the combustion product in the room; and venting the plenum from a location prior to the plenum exit to a location outside of the room where the fireplace is located when the level of the combustion product in the room is above a predetermined level.
  • 7. A method as recited in claim 6 wherein the combustion product is selected from the group consisting of carbon monoxide, carbon dioxide, nitrogen dioxide, moisture and heat.
  • 8. A method as recited in claim 6 wherein the step of venting the plenum comprises venting the plenum from a location upstream of the opening.
  • 9. A method as recited in claim 6 wherein the step of venting the plenum comprises venting the plenum from a location downstream of the opening.
  • 10. A method as recited in claim 6 wherein the step of venting the plenum comprises venting the plenum from a location immediately adjacent the opening and higher than the opening relative to a base of the fireplace.
  • 11. A method as recited in claim 6 further comprising the step of introducing cool air into the plenum at a location downstream from the venting location.
  • 12. A method as recited in claim 11 further comprising the step of preventing the introduced cool air from flowing upstream in the plenum.
  • 13. A method for controlling the level of at least one condition selected from the group consisting of heat and moisture generated by a gas fireplace in a room where the fireplace is located, the gas fireplace having a firebox forming a combustion chamber, a plenum around at least a portion of the firebox having an entrance for receiving room air and an exit for exhausting said room air into the room where the fireplace is located wherein flow within the plenum is from upstream to downstream, and an opening in the firebox for allowing at least a portion of the combustion gases generated in the firebox to pass to the plenum, the method comprising the steps:determining the level of the at least one condition in the room; and introducing cool air to the plenum at a location after the entrance but before the exit when the level of the condition in the room is above a predetermined level.
  • 14. A method as recited in claim 13 wherein the step of introducing cool air comprises introducing cool air to the plenum at a location downstream from the opening.
  • 15. A method as recited in claim 13 wherein the step of introducing cool air comprises introducing cool air to the plenum at a location upstream from the opening.
  • 16. A method as recited in claim 13 further comprising the step of preventing the introduced cool air from flowing upstream in the plenum.
  • 17. A method as recited in claim 13 further comprising the step of venting the plenum from a location between the plenum entrance and exit to a location outside of the room where the fireplace is located.
CROSS REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No. 09/236,036 filed on Jan. 22, 1999 which claims the benefit of U.S. provisional patent application Ser. No. 60/072,206, filed Jan. 22, 1998, the contents of both of which are fully incorporated herein by reference.

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1365912 Greene Jan 1921
2877834 Campbell Mar 1959
4185612 Briner et al. Jan 1980
4609346 Siccardi Sep 1986
5282770 Shibata Feb 1994
5775408 Shimek et al. Dec 1998
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Number Date Country
57-101226 Jun 1982 JP
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Non-Patent Literature Citations (3)
Entry
Optional Heating Flexibility, Brochure (1 Page).*
Guardian Tubular Solenoids, Newark, p. 608 (1 Page).*
Hurst AC & DC Motors, Newark, p. 625 (1 Page).
Provisional Applications (1)
Number Date Country
60/072206 Jan 1998 US
Continuations (1)
Number Date Country
Parent 09/236036 Jan 1999 US
Child 09/635887 US