The present disclosure relates to devices and methods for selective actuation of wellbore tools. More particularly, the present disclosure is in the field of control devices and methods for selective firing of a gun assembly.
Hydrocarbons, such as oil and gas, are produced from cased wellbores intersecting one or more hydrocarbon reservoirs in a formation. These hydrocarbons flow into the wellbore through perforations in the cased wellbore. Perforations are usually made using a perforating gun loaded with shaped charges. The gun is lowered into the wellbore on electric wireline, slickline, tubing, coiled tubing, or other conveyance device until it is adjacent to the hydrocarbon producing formation. Thereafter, a surface signal actuates a firing head associated with the perforating gun, which then detonates the shaped charges. Projectiles or jets formed by the explosion of the shaped charges penetrate the casing to thereby allow formation fluids to flow through the perforations and into a production string.
Tubing conveyed perforating (TCP) is a common method of conveying perforating guns into a wellbore. TCP includes the use of standard threaded tubulars as well as endless tubing also referred to as coiled tubing. For coiled tubing perforating systems, the perforating guns loaded with explosive shaped charges are conveyed down hole into the well connected to the end of a tubular work string made up of coiled tubing. TCP can be particularly effective for perforating multiple and separate zones of interest in a single trip. In such situations, the TCP guns are arranged to form perforations in selected zones but not perforate the gap areas separating the zones.
Some conventional system for perforating multiple zones includes perforating guns that are fired using a pressure activated firing head. Each firing head is set to actuate upon detecting a preset fluid pressure. During operation, the operator increases the pressure of the wellbore fluid in the well by activating devices such as surface pumps. The firing heads, which are exposed to the wellbore fluids, sense wellbore fluid pressure, i.e., the pressure of the fluid in the annulus formed by the gun and the wellbore wall. Once the pre-set value of the annulus fluid pressure is reached for a firing head, the firing head initiates a firing sequence for its associated gun.
In some instances, pressure variations, such as pressure spikes associated with the firing of a perforating gun, can interfere with the pressure-activated firing heads for these systems. The present disclosure addresses the need to protect pressure-activated firing heads from undesirable pressure variations as well as other drawbacks of the prior art.
In aspects, the present disclosure provides an apparatus and related method for selectively isolating a firing head associated with a perforating gun. The apparatus may include a first firing head; an igniter coupled to the firing head; a time delay module coupled to the igniter, the time delay module generating a pressure pulse after being activated by the igniter; a metering module coupled to the time delay module, the metering module including a housing having a bore and at least one opening exposed to a wellbore annulus, and a piston disposed in the housing bore, the piston having at least one passage, the piston being axially displaced from a first position to a second position by the generated pressure pulse; and a second firing head coupled to the metering module, the second firing head being in fluid communication with the housing bore, the piston blocking fluid communication from the at least one opening of the housing and the second firing head in a first position and allowing fluid communication from the at least one opening of the housing to the second firing head in the second position.
In aspects, the present disclosure provides a method for selectively isolating a firing head associated with a perforating gun. The method may include forming a perforating tool by coupling an igniter to a first firing head, coupling a time delay module to the igniter, coupling a metering module to the time delay module, and coupling a second firing head to the metering module. The time delay module includes a housing having a bore and at least one opening, and a piston disposed in the housing bore and having at least one passage. The second firing head is in fluid communication with the housing bore and only in pressure communication with a wellbore annulus when the piston is in the second position.
The method further includes conveying the perforating tool into a wellbore, activating the igniter using the first firing head, activating the time delay module using a shock wave generated by the activated igniter, generating a pressure pulse using the activated time delay module, using the generated pressure pulse to axially displace the piston from a first position to a second position by the generated pressure pulse, the piston sealing the at least one opening of the housing in the first position and allowing fluid communication through the at least one opening of the housing to the bore in the second position, and increasing a pressure in a wellbore annulus after the bore of the metering module is filled with a fluid. The first firing head may be in pressure communication with the wellbore annulus while the perforating tool is being conveyed in the wellbore and the second firing head may be hydraulically isolated from the wellbore annulus while the perforating tool is being conveyed in the wellbore.
It should be understood that examples of certain features of the invention have been summarized rather broadly in order that the detailed description thereof that follows may be better understood, and in order that the contributions to the art may be appreciated. There are, of course, additional features of the invention that will be described hereinafter and which will in some cases form the subject of the claims appended thereto.
The present disclosure relates to devices and methods for firing two or more downhole tools such as perforating tools. The present disclosure is susceptible to embodiments of different forms. There are shown in the drawings, and herein will be described in detail, specific embodiments of the present disclosure with the understanding that the present disclosure is to be considered an exemplification of the principles of the invention, and is not intended to limit the invention to that illustrated and described herein.
Referring initially to
In one embodiment, a perforating tool such as a perforating gun train 60 is coupled to an end of the work string 48. An exemplary gun train 60 includes a plurality of guns or gun sets 62a-b, each of which includes perforating shaped charges 64a-b. Merely for ease of discussion, only two gun sets 62a-b are shown. However, the gun train 60 may include more than two gun sets. Other equipment associated with the gun train 60 includes a bottom sub 70, a top sub 72, and an accessories package 74 that may carry equipment such as a casing collar locator, formation sampling tools, casing evaluation tools, etc.
Each gun set 62a-b may be fired using a firing head 66a-b, respectively. These firing heads 66a-b may be pressure actuated and configured to be activated by the same or substantially different pressure in the wellbore annulus 57. For purposes of the present disclosure, a difference of 5% may be considered a substantially different pressure. For example, the firing head 66a may be preset for activation at 10,000 PSI and firing head 66b may be preset for activation at 10,000 PSI or a different pressure, such as 11,000 PSI. An isolator 100 may be used to isolate the firing head 66b from annulus pressure at least until after the pressure variations associated with the firing of the perforating gun 62a have subsided.
Referring to
The first firing head 120 may be a pressure-activated firing head. As used herein, a firing head is generally a device that generates an energetic output in response to a received control signal. The energetic output may be a shock wave (e.g., a high amplitude pressure wave). The control signal in this instance is a predetermined pressure in the wellbore annulus 57 (
The time delay module 140 adjusts or controls the time period between the time that the first gun 62a (
Generally, the energetic materials can include materials such as RDX, HMX that provides a high order detonation and a second energetic material that provides a deflagration. In one arrangement, the fuse elements 144 may include a deflagration component 146 and a high-order detonation component 148. Unlike the high-order detonation component 148, the deflagration component 146 does not generate a shock wave. Also, the number of fuse elements 144 may be varied to control the duration of the time delay. The fuse elements 144 may be configured to have a time delay sufficient to have pressure spikes associated with the firing of the first gun 62a has dissipated. In some embodiments, the time delay may be from a few seconds to one minute. In other embodiments, the time delay may be a minute to three minutes. In still other embodiments, the time delay may be three minutes or longer.
The metering sub 160 controls fluid communication between the wellbore annulus 57 (
The bore 162 acts as a fluid reservoir that, when sufficiently pressurized, actuates the second firing head 200. The fluid reservoir may be a pressure-transmitting liquid body. The bore 162 may be formed using the interior space of the metering sub 160, a connector sub 174, and a barrel section 176. The barrel section 176 may be used to increase the volume of wellbore fluid available to activate the second firing head 200. Because the bore 162 has a fixed volume, axial displacement of a piston 202 associated with the second firing head 200 may reduce the available pressure in the bore 162. The barrel section 176 may be sized such that the change in volume associated with movement of the piston 202 does not substantially reduce the volume of the bore 162 (e.g., reduce volume by less than 10%). In some embodiments, the bore 162 may be filled with a gas, such as air, that is sealed at atmospheric pressure.
In the non-activated position, the body of the piston 168 forms a fluid tight barrier at the opening 166. The sub 160 may also include other seals (not shown) that may be used to isolate the bore 162 from the wellbore annulus 57 (
Referring now to
The second firing head 200 may be a pressure-activated firing head that couples to the metering sub 160 and that generates an energetic output in response to a predetermined pressure in bore 162. When activated by the predetermined pressure, a piston 202 and associated pin 204 are propelled into an igniter (not shown). The igniter (not shown) outputs a high-order detonation that is used to fire the second perforating gun 62b (
Referring now to
The first gun 62a is fired by increasing the wellbore annulus hydrostatic pressure to at least 10,000 PSI. This pressure activates the firing head 66a, which fires the first gun 62a. The second firing head 200 (which may be the firing head 66b) is hydraulically isolated from this annulus hydrostatic pressure. However, the annulus pressure does activate the first firing head 120. Specifically, the annulus pressure breaks the frangible elements 132 and propels the pin 134 to impact the igniter 136, which detonates the time delay module 140 using a high-order detonation (shock wave). The time delay module 140 burns for a preset amount of time (e.g., six minutes). During this time, the pressure fluctuations in the wellbore annulus 57 (
Upon aligning with the openings 166, the passages 172 convey wellbore fluid from the annulus 57 into the bore 162. It should be appreciated that the sizing of the openings 166 and passages 172 controls or meters the rate at which the bore 162 is filled with the wellbore fluid. By metering the inflow of fluid, a further time delay is added in addition to preventing the second firing head 200 from encountering a sudden surge in pressure. Once the bore 162 is completely filled with wellbore fluid, the firing head 200 may be activated by increasing the pressure in the wellbore annulus 57 (
Referring to
The first firing head 220 may be activated using a high-order detonation (e.g., using a shock wave). The high-order detonation may be generated by connecting a booster element 224 to an end of the detonator cord 226 associated with the first gun 62a. In a manner previously discussed, the shock wave from the detonation of the booster element 224 propels a pin 228 into an igniter 230. The igniter 230 outputs a high-order detonation that activates the time delay module 140. The time delay module 140 operates as previously described and activates the metering sub 160 using a pressure pulse. The metering sub 160 includes a bore 162 as previously described.
Instead of using a barrel to accumulate fluid to assist in activating the firing head 200, the connector 240 includes a vent 242 that admits wellbore fluid into the bore 162. The vent 242 may be selectively sealed with a vent piston 244. In the non-activated position, the body of the vent piston 244 forms a fluid tight barrier at the vent 242. Referring now to
Referring now to
The first gun 62a is fired by increasing the wellbore annulus pressure to at least 10,000 PSI. This pressure activates the firing head 66a, which fires the first gun 62a. The second firing head 200 (which may be the firing head 66b) is hydraulically isolated for this pressure. The detonator cord 226 of the first firing head 66a detonates the booster charge 224, which activates the first firing head 220 with a shock wave. The shock wave propels the pin 228 to impact the igniter 230, which detonates the time delay module 140 using a high-order detonation (shock wave). The time delay module 140 burns for a preset amount of time (e.g., six minutes) and activates the metering sub 160 in a manner previously discussed. Once the bore 162 is completely filled, the firing head 200 may be activated by increasing the pressure in the wellbore annulus 57 (
While embodiments of the present disclosure were discussed in the context of a gun train that includes only two guns, it should be understood that the teachings of the present disclosure can be readily extended to gun trains having three or more guns. Further, it should be understood that the disclosed embodiments are not mutually exclusive. For example, some embodiments may utilize an accumulator barrel and a vent. Moreover, it should be understood that some of the components may be omitted. For example, an accumulator barrel and a vent may both be eliminated in certain arrangements. Further, in some embodiments, a time delay module may not be necessary. In still other embodiments, a time delay module may be used on two or more of the guns.
The foregoing description is directed to particular embodiments of the present invention for the purpose of illustration and explanation. It will be apparent, however, to one skilled in the art that many modifications and changes to the embodiment set forth above are possible without departing from the scope of the invention. For example, while a “top down” firing arrangement has been discussed, the firing arrangement may also commence with firing the second gun first. Also, while some components are shown as directly coupled to one another, these components may also be indirectly coupled to one another. The term “couple” or “connected” refers to both direct and indirect couplings or connections. It is intended that the following claims be interpreted to embrace all such modifications and changes.
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