The present invention relates generally to the field of orthopaedic and podiatric surgery. More particularly, the present invention relates to the treatment of arthritis of the big toe joint or limited dorsiflexion (hallux rigidus) of the first metatarsophalangeal (MTP) joint as well as surgical treatment of the lesser metatarsophalangeal joints, because of dorsal osteophyte impingement or treatment of arthritis of the first MTP and lesser MTP joints.
Arthritis of the big toe is the most common arthritic condition of the foot and is second only to bunions (hallux valgus) as a condition associated with the big toe. The true cause of hallux rigidus is not known although, several risk factors such as an abnormally long or elevated first foot bone (metatarsal), differences in foot anatomy, prior traumatic injury to the big toe or family history are believed to be contributing factors. Hallux rigidus is typically diagnosed by physical examination of the joint by a physician. This examination includes manipulation of the metatarsophalangeal (MTP) joint and examination of the foot for evidence of bone spurs. X-rays may then be used to help understand the extent of joint degeneration and to show the location and size of bone spurs.
Treatment of hallux rigidus typically consists of non-surgical therapy that includes anti-inflammatory medications, heat or ice, orthotics and injections. Surgical options are determined by the failure of the non-surgical therapy and the extent of the arthritis located in the MTP joint. Common surgical options for hallux rigidus and arthritis of the first MTP joint include decompression (cheilectomy), partial joint resection (resection arthroplasty), fusion (arthrodesis) of the 1st MTP joint, joint replacement and hemi-arthroplasty (partial joint replacement). Cheilectomy involves shaving the bone spur to allow more room for the toe to bend. Resection arthroplasty involves the cleaning of the arthritis and bone spurs from the MTP joint, combined with resection of the base of the proximal phalanx and then sewing the tissue around the joint capsule. The presence of arthritic complaints may fail to alleviate patients' symptoms following cheilectomy, and resection arthroplasty has an unacceptably high rate of failure, loss of function and secondary deformity. First MTP joint fusion limits motion of the joint, and many active individuals report significant limitations of activity post-fusion. Existing joint replacement and hemiarthroplasty products/devices for treatment of first MTP joint arthritis commonly disrupt the surrounding soft tissues, creating loss of normal function of the first MTP joint, and resulting abnormal biomechanics and gait. Excessive bone resection can result in shortening of the hallux, loosening of implant fixation and implant failure. Revision or replacement of a failed first MTP implant or hemiarthroplasty thus becomes more complex due to bone loss, change in joint length or configuration and disruption of the surrounding soft tissues. The lesser MTP joints may also, be affected by arthritic changes, though to a lesser degree. Common treatment consists of either bone resection, or resculpting of the metatarsal heads with a rongeur or reamer. This treatment can result in shortening of the metatarsal and respective toe, or transfer metatarsalgia as a result of the shortening. Therefore, it is important to maintain the same or similar length of the toe and joint as it was prior to the surgery.
Examples of various hemi-arthroplasty (partial joint) implants are disclosed in U.S. Patent Application 20040230303A1 filed by Saunders, U.S. Patent Application No. 20080051912 filed by Hollawell and U.S. Patent Application No. 20120259419A1 filed by Brown et. al. In each of these devices, a generally centrally positioned stem or anchor is fixated into the bone and a generally concave bearing or contact surface is provided. U.S. Pat. No. 9,044,332 granted to Goswami et. al., discloses numerous configurations of implantable devices for replacing all or a portion of the MTP joint. U.S. Patent Application No. 20100262254 filed by Lawrence et. al., disclosed a MTP implant that is oriented at an angle between approximately 45 and 75 degrees relative to the bone engaging surface. Similarly, PCT Publication No. WO 2011090711A1 filed by Beckendorf et. al, discloses a resurfacing implant including a head having a convex outer surface overlaying a concave inner surface. The implant also includes a stem extending from the inner surface such that the edge of the head surrounds the stem and overhangs a portion of the stem leading up to the inner surface. The device disclosed in the Beckendorf et. al publication appears to be similar to the ENCOMPASS metatarsal resurfacing implant sold by Osteomed, Inc. of Addison, Tex., USA. U.S. Patent Application No. 20120215320A1 discloses an implant for metatarsal hemiarthroplasty having first and second surfaces wherein the concave surface may include a pair of projection members which extend into the articular head of the bone.
There is a need for a surgical alternative that alleviates arthritic symptoms, while maintaining normal anatomy, biomechanics and motion of the first MTP joint. Ideally, a resurfacing option would limit bone resection and maintain soft tissue integrity, while allowing for the option of joint fusion if the hemi-arthroplasty is not successful and a full joint revision is necessary. The metatarsal hemi-arthroplasty of the present invention maintains metatarsal bone stock and length, while maintaining the integrity of the sesamoid complex, plantar plate, and collateral ligaments of the affected MTP joint. The implant is available to users in multiple sizing options for use in the 1st MTP or lesser MTP joints, and can be converted to a fusion procedure of the 1st MTP joint without the need for structural bone grafting material if revision is required. Additionally, the use of a single stem member with one or more spike members reduces the impact to the metatarsal head of the patient and minimizes the amount of bone that needs to be removed for implant placement. Because the amount of bone that is removed is minimized, if the implant fails, it is easier for the surgeon to perform a full joint revision.
The present invention is directed to a metatarsal implant for a foot. The metatarsal implant is designed to be inserted into a stem aperture formed in the metatarsal bone of the foot and to form a joint with the proximal phalanx of the great toe. The metatarsal implant generally includes a head portion and a stem. The head includes an articular joint engaging surface and an opposed, bone engaging surface. The joint engaging surface is adapted to engage the proximal phalanx. The stem extends into the metatarsal bone of the foot. It is anticipated that the implant
may be used in both the 1st MTP and the lesser MTP joints. The bone engaging surface of the implant may be comprised of a smooth, roughened or porous surface.
The head of the present invention preferably includes a tapering thickness from the central portion to the periphery thereof. The use of the tapering thickness reduces the amount of bone that needs to be removed for proper implant placement. The outer surface of the head is also generally semi-circularly shaped and includes at least a pair of indents therein to facilitate the removal thereof in the event that the procedure is not successful, and a full joint implant or fusion is necessary. The interior surface of the head includes the stem extending therefrom. The stem may be a conical member that has a constant thickness, decreases in thickness along the length thereof or it may include one or more fin members to limit the rotational movement thereof when the implant is placed in the metatarsal bone. Additionally, the interior of the head includes one or more spikes spaced laterally from the centrally located stem. In a preferred form, three spikes are evenly spaced from the interior of the head in a generally peace sign shaped configuration. The spikes are configured to extend into the metatarsal bone to resist rotational movement of the implant relative to the metatarsal bone. The combination of the stem member with one or more spike members allows the thickness of the stem member to be reduced while the spike members and/or the use of fin members on the stem member resist rotational movement of the implant during use. This also allows the surgeon to remove less bone from the metatarsal head during the procedure. The ability to reduce bone removal allows the surgeon to maintain the symmetry of the MTP joint with less bone loss and also provides a larger distal end of the metatarsal bone in the event of implant failure.
It will be understood by those skilled in the art that one or more aspects of this invention can meet certain objectives, while one or more other aspects can lead to certain other objectives. Other objects, features, benefits and advantages of the present invention will be apparent in this summary and descriptions of the disclosed embodiment, and will be readily apparent to those skilled in the art. Such objects, features, benefits and advantages will be apparent from the above as taken in conjunction with the accompanying figures and all reasonable inferences to be drawn therefrom.
The first metatarsal hemi-arthroplasty system of the present invention includes implants and instrumentation to perform a resurfacing procedure of the first MTP or lesser MTP joints. The system includes instrumentation to assist in the placement of the implant, including but not limited to instrumentation to guide the implant to the desired location. Such instrumentation may include reamers, routers, rasps, broaches, saws, guide pins and guide wires as well as other placement or guidance tools specific to arthroplasty procedures. Additional tooling to establish pilot holes for the assistance of implant placement may be used.
The system also includes instrumentation for the preparation of the metatarsal head to receive the anatomy conserving implant. Bone preparation instrumentation may include, but is not limited to a reamer, saw, rasp and/or alternative bone preparation devices. Alternative bone preparation devices may include those devices used in arthroplasty procedures to resect tissue (soft and hard) to prepare the surgical site to receive the implant.
The system also includes instrumentation for implant sizing and instrumentation for inserting the implant into the metatarsal head. This may include implant embodiments for both manual insertion of the implant or implant insertion using instrumentation specific tools for implantation.
The implant 12 is designed to be anatomy conserving and is comprised of a proximal stem 22 and a concave head 24. The proximal stem 22 of the implant 12 is implanted into a stem aperture 26 that is drilled into the distal end 16 of the metatarsal bone 14. As shown, the proximal stem 22 may have a generally conical or circular in cross sectional shape that decreases in width as it extends away from the concave head 24. In an alternate form of the present invention, the proximal stem 22 may include one or more flange like fin members 28 that extend laterally and taper inwardly from the proximal stem 22 to the end 23 thereof. As shown, the fin members 28 are wider and extend outwardly further near the proximal stem adjacent to the concave head 24 than the width of the fin members 28 adjected to the end 23 of the proximal stem 22. Alternatively, the proximal stem 22 may be comprised of a roughened or porous surface, a threaded surface or smooth surface.
The distal end of the implant 12 is a generally concave shaped head member 24. The head member 24 includes a smooth exterior surface 30 that interfaces with the neighboring proximal phalanx bone 16 in the MTP joint 20. The concave head 24 is positioned generally adjacent to the proximal end 19 of the proximal phalanx bone 18 when the implant 12 is properly implanted onto the distal end 16 of the metatarsal bone 14. The head member 24 also includes an interior surface 32 (surface that interfaces with the metatarsal head) that may be comprised of a roughened, textured, or porous surface. Alternatively, a non-roughened surface or a non-porous surface may be used on the interior surface 32 of the implant 12 for an alternative implant embodiment. As shown, the exterior surface 30 and the interior surface 32 of the head member 24 preferably decrease in thickness from the center portion of the head member 24 to the periphery 34 thereof to minimize the amount of bone that must be removed during the procedure to properly seat the implant 12. Also, as shown and described more fully below, the periphery 32 of the head member 24 preferably includes one or more preferably laterally oriented notch members 36 to facilitate the removal of the implant if the doctor determines that the implant has failed, and a joint fusion or full joint implant is appropriate. Additionally, as shown, an etched member 38 is provided along the top edge thereof to assist in identifying the proper alignment of the implant 12 on the metatarsal bone 14.
The interior surface 32 of the head member 24 also includes a plurality of spike shaped members 40. The spike members 40 are spaced apart from the proximal stem 22 and each other. As shown in the drawings, the spike members 40 are preferably smaller and have a sharper profile than the proximal stem 22 to extend into the distal end 16 of the metatarsal bone 14. The spike members 40, in addition to the fin members 28 (if present), prevent rotational movement of the implant 12 once it is affixed to the distal end 16 of the metatarsal bone 14.
The procedure for 1st MTP joint implantation is performed under regional anesthesia (ankle block) and intravenous sedation. The patient is placed supine on the operating room table, the foot and ankle are sterilely prepped to above the ankle. The limb is exsanguinated, and the procedure is performed typically with a tourniquet at the level of the ankle. A dorsal longitudinal incision is made starting at the distal ⅓ of the 1st metatarsal (MT), and extended distally to the proximal ⅓ of the proximal phalanx of the hallux. The EHL tendon is retracted laterally, and the capsule to the MTP joint sharply incised. Dissection is continued medially and laterally to allow exposure of the metatarsal head and base of the proximal phalanx. Sufficient exposure medially and laterally should allow full visualization of the inferior aspect of the 1st MT. Any bony eminence or osteophytes along the dorsal, medial and lateral aspect of the 1st MT are resected with a rongeur, chisel, and/or saw. Osteophytes at the dorsal base of the proximal phalanx are also resected with similar instrumentation. The sesamoid complex is mobilized with an elevator to maximize dorsiflexion of the 1st MTP joint. Although not described herein, a substantially similar surgical procedure is used for surgical procedures involving the lesser MTP joints.
A free reamer is used to initially determine the size the MT head and the corresponding implant size, as well as to assist with orientation for the guide pin insertion. The guide pin is inserted under power to a depth corresponding to the laser-etched line on the guide pin, and the position of the guide pin is checked fluoroscopically in both the frontal and lateral planes. The surgeon then chooses between the standard reamer sizes of 14, 16, 18, 20, 22, or 24. If the size of the MT head is between sizes the surgeon uses the reamer size that is undersized to avoid impingement of the implant. The reamer has a window to assess the depth of bone resection. Markings are located on the guide pin for 1-6 mm resection. There is preferably a hard stop at 6 mm to prevent the guide pin from being inserted too far. Reaming is then performed to remove the cartilage and subchondral bone down to the bleeding cancellous bone.
The guide pin is then removed and a trial insertion device corresponding to the selected reamer size is inserted. The trial insertion device includes a small central peg and a top etched marking 44 at the 12 o'clock measurement to ensure that the trial insertion device is properly aligned as shown in
If the implant includes one or more fin members 28, the guide pin is reinserted, and a fin template is placed over the guide pin. The template is oriented, so the laser-etched line sits at 12 o'clock relative to the MT head. The template also preferably has peripheral holes corresponding to the spike members 40. For example, if three spike members are provided, the peripheral holes are oriented at 2, 6 and 10 o'clock to provide for the stabilization of the template, as well as fixation points for the peripheral spike members 40 that serve as additional points of fixation of the implant. These holes are drilled with short 0.045″ Kirschner style wires. The number of peripheral holes will correspond to the number of spike members 40 that are to be used with the implant 12. A drop-in drill sleeve with inner and outer portions is then placed in the raised portion of the fin template. A tapered drill is inserted in the inner sleeve, and drilled to a preferred depth of about 14 mm to create the stem aperture 26. There is preferably a hard stop to prevent over-penetration of the tapered drill. The inner sleeve is then removed, and a broach for the fin members is placed over the guide pin, aligned with the dorsal laser-etched line, and impacted to create a space for the insertion of the fin members 28 of the implant 12 at a later step. The extractor is then used to remove the broach and the template is then removed from the MT head.
The final implant 12, which is separately packaged sterile, is then inserted with an impactor, taking care to orient the implant with the laser-etched line 44 on the implant 12 and positioning the fin members 28 within the previously prepared fin slots, if present, and placement of the spike members 40 into the previously prepared holes. The hallux is placed through the entire range of motion to ensure there is no residual impingement. Fluoroscopic images are obtained in the frontal and lateral planes to verify accurate placement and sizing of the implant 12. If additional space preparation is needed or if the range of motion is limited, the implant 12 includes a pair of laterally spaced notch members 36 that may be accessed to assist in removing the implant 12. This process may be repeated until the surgeon is satisfied with the range of
motion that is present in the metatarsal phalangeal joint 20. Intraoperative fluoroscopy may be repeatedly used to visualize the metatarsal shaft and confirm the final positioning of the implant.
Once the proper positioning and sizing of the implant is confirmed, the capsule is closed with 2-0 absorbable suture, 3-0 (or) 4-0 absorbable suture is used for subcutaneous tissues, and 4-0 nylon for skin closure. A compressive dressing is applied, and the foot placed in a short walking boot. Heel weight bearing is allowed, and range of motion exercises are initiated on day 2. Sutures are removed 10 days after surgery, patients are permitted to bear weight as tolerated, physical therapy initiated, and the patient weans out of the boot as tolerated.
The implant 12 of the present invention preferably includes a range of sizes such as 8, 9, 10, 11, or 12 mm for use with lesser metatarsal heads and 14, 16, 18, 20, 22, 24, 26 mm for use in the first metatarsal phalangeal joint 20. The implant may be made of a variety of standard implant materials. In the preferred form of the present invention, the implant may include a titanium head 24 with a plasma sprayed undersurface and a hydroxyapatite coated stem proximal 22. Alternately, the head may be made of a cobalt chrome with a hydroxyapatite coated stem or a trabecular metal stem. Yet another form of the present invention may include a porous bone contacting surface formed of a material such as a titanium based alloy with a powdered bed fusion process to form various pore sizes on a portion of the cap and the stem. Yet another form of the implant 12 of the present invention may be made using currently available 3D printing processes such that the desired pore sizes may be tightly controlled and tailored to various surface areas of the implant 12. Yet another form of the present implant 12 may include one or more recesses or pore surfaces that include bone growth promoting materials therein or thereon. The preferred pore sizes are in the range of between about 0.5 to 1 mm. As shown in
As shown in
Another embodiment is shown in
Another embodiment is shown in
As disclosed herein, the implant 12 of the present invention may include 3 spike members 40 oriented at about 2, 6, and 10 o'clock (
Although the invention has been herein described in what is perceived to be the most practical and preferred embodiments, it is to be understood that the invention is not intended to be limited to the specific embodiments set forth above. Rather, it is recognized that modifications may be made by one of skill in the art of the invention without departing from the spirit or intent of the invention and, therefore, the invention is to be taken as including all reasonable equivalents to the subject matter of the appended claims and the description of the invention herein.
The present application is a continuation-in-part of U.S. Ser. No. 62/428,858 filed on Dec. 1, 2016
Filing Document | Filing Date | Country | Kind |
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PCT/US17/63361 | 11/28/2017 | WO | 00 |
Number | Date | Country | |
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62428858 | Dec 2016 | US |