The invention relates to a first stage pressure reducing valve having a tubular plug, particularly for regulators of scuba breathing apparatus.
Various devices are known that can accomplish this function. This invention particularly addresses a first stage of pressure reduction in air supplied by a pressure source, generally one or more bottles. Then said lower pressure air is supplied to a second stage, which further reduces its pressure and adapts it for breathing purposes. This type of first stage valves generally has two axially adjacent chambers, separated by a partition wall, one having the function of automatically compensating outlet pressure with reference to ambient pressure and communicating with the outside environment through one or more holes or apertures in the peripheral wall, and the other, the so-called pressure chamber, communicating with a compressed air source, whereas a tubular plug passes slidably and tightly through the partition, which plug is open at both ends, one end being in the compensation chamber and the other end being in the pressure chamber, the end situated in the compensation chamber having a widened piston-like head which is arranged to slide in a tight manner in the compensation chamber, and to separate the latter from an outlet chamber situated on the piston side opposite to the partition wall, and in which the respective end of the tubular plug opens, creating a passage for communication with the pressure chamber, a helical pressure spring, particularly coaxial to the tubular plug, being interposed between said piston-like head of the tubular plug and the partition wall, which helical spring pushes the plug toward the opening position, while the same plug is pushed toward the closing position by the air pressure in the outlet chamber.
This type of valves, particularly in very low temperature water diving, and especially in fresh water, may be exposed to a potentially serious drawback, that may even be dangerous for the diver's safety. The rapid expansion of the gas supplied by the high pressure source, occurring in the outlet chamber, is an adiabatic process which causes a considerable temperature drop in the surrounding environment, due to energy absorption by the gas. The parts that are mostly affected by this temperature drop are the tubular plug body, which forms the passage for communication between the pressure chamber and the outlet chamber, the enlarged plug head and the boundary wall of the outlet chamber and the compensation chamber. In this connection, it shall be noted that the boundary wall of these two chambers is partly shared thereby, since the outlet chamber is formed by the sliding motion of the enlarged head, caused by progressive gas expansion. The transfer of cold to the outside may lead to a progressive formation of ice upon the outer surface of the boundary wall of the outlet chamber and of the compensation chamber, further facilitated by the fact that this wall is generally made of metal having a high thermal conductivity and that, as is known, water has a high heat capacity. Ice formation may extend by progressive accumulation to the compensation hole area, resulting in a reduction of hole diameters or even in hole obstructions, whereby the communication of the compensation chamber with the outside environment is reduced or even prevented. Also, since water inside the compensation chamber is substantially stationary and there is a very small exchange with the outside environment due to the poor pumping effect generated by the reciprocating motion of the enlarged plug head, ice may even form between the turns of the spring thereby preventing the proper sliding motion of the tubular plug. Ice formation in the compensation chamber and/or on the outer surface of the outlet chamber and/or the compensation chamber may have very serious consequences, including permanent valve opening, and fast bottle depletion.
Various arrangements have been proposed to obviate this serious drawback, all being based on the interposition of two or more thermal insulating members between the various metal surfaces in contact with each other and/or with cold water and/or with outside water and/or with the water of the compensation chamber. One of these arrangements also consists in coating the helical spring with a heat insulating material. These arrangements are all designed to generate a discontinuity in cold transfer from the air in the outlet chamber to the various metal parts in contact with it and with each other, and from the latter to water, so that icing may be reduced. Nevertheless, these well known arrangements involve a more difficult manufacture of the valve, and an increase of the cost thereof. Moreover, certain parts, particularly the tubular plug body, cannot be heat insulated, whereby cold is still transmitted, though to a reduced extent, from the inside to the outside.
Therefore, an embodiment of this invention has the object of obviating the above drawbacks and providing, by simple and inexpensive means, a first stage pressure reducing valve having a tubular plug like the one described hereinbefore, which ensures proper and full operation in any situation whatsoever, particularly in very low temperature water diving, with no or very little ice formation, anyway insignificant for proper valve operation.
An embodiment of the invention achieves the above purposes by providing a first stage pressure reducing valve having a tubular plug like the one described hereinbefore, wherein at least a portion of the outer surface of the valve has fins for heat exchange with the outside environment. First, it shall be noted that embodiments of the invention are based on a principle which is the inverse of the one normally used in prior art valves to prevent the formation of ice, i.e. valve insulation. Since diving water always has a temperature above the icing point, the arrangement was found to alter the heat exchange between the valve body and the outside environment, so that a reduction in icing of the external water is achieved. This is counter-intuitive as typically, the addition of fins would lead one to believe that more heat energy would be removed from the local water environment causing icing to increase as opposed to reduce.
Here, fins are provided on the outer surface of the union, upstream from a piston-like plug which opens and closes the inlet pipe communicating with said union. Hence, according to this arrangement, fins are provided in the high pressure area of the reducing valve, which is also a diaphragm valve at the second stage.
Apart from the fact that the most significant pressure reduction, hence the adiabatic expansion and cooling resulting therefrom, occur in the first stage reduction valve, whereby the proposed arrangement does not solve the icing problem at the first reduction stage, fins are provided in the high pressure area, where cooling is less significant.
Another important consideration to be made is that the malfunctioning of reducing valves, particularly of first stage reducing valves, and more particularly to those having a tubular plug (as the one described above), is mainly caused by water freezing in the compensation chamber and between the spring turns, acting on the tubular plug in the opening direction. In fact, icing between the spring turns, prevents the spring from operating properly, due to the reduction of its spring modulus in proportion to the turns blocked by ice, and has detrimental effects on the equilibrium of forces, which is a basic condition for proper metering of air supplied to the outlet chamber of the valve.
Due to the above, the invention is aimed at providing heat exchange fins in the low pressure area of the chamber/s of the reducing valve.
Particular advantages are obtained from the provision of fins for heat exchange with the surrounding environment on at least a portion of the outer boundary wall of the outlet chamber and/or the compensation chamber. In fact these chambers were found to the mostly exposed to adiabatic expansion cooling, therefore to icing. Further, heat exchange with the outside environment is allowed in the spring containing chamber, thereby effectively obviating any malfunctioning due to ice formation between the spring turns or around the spring.
In accordance with a first embodiment, which will be described in greater detail in the description of the drawings, said fins may be made of one piece with the outer boundary wall of the outlet chamber and/or the compensation chamber.
Said outer wall may have a substantially cylindrical shape, and communicate, at one of its axial ends, with an axial terminal for connection to an air outlet pipe, particularly used to supply air to the second stage which further reduces pressure to a breathable level. In this connection, it shall be noted that most of the pressure reducing function is accomplished by the first stage, e.g. from 300 to 30 atmospheres, and it is also for this reason that the first stage is particularly exposed to cooling.
Fins may extend continuously along the whole outer surface of the boundary wall of the outlet chamber and/or the compensation chamber. In accordance with a preferred embodiment, the latter may be provided in the form of individual annular flanges, coaxial to said chamber/s and axially spaced to a predetermined extent. However, the word fins as used in this description shall be generally intended as indicative of heat exchange surfaces or projections of any shape, anyway used to extend the boundary wall of the outlet chamber and the compensation chamber to increase the heat exchange with the outside environment. The above preferred embodiment of fin construction has construction simplicity advantages, due to the facts that fins may be obtained by forming simple axially spaced annular grooves, which are strong and even less annoying and dangerous for the user as compared to other different arrangements. An additional important function of said fins consists in preventing, even by mechanical means, the formation of ice caused by the transfer and/or progressive accumulation of the ice mass as compared with the results that would be obtained with a smooth wall.
The holes whereby the communication chamber communicates with the outside environment may be arranged along a peripheral annular band of the compensation chamber boundary wall.
Fins may also extend axially up to the hole area and end at the edge of said holes turned towards the connection terminal.
In a second embodiment, which will be described in greater detail in the description of the drawings, the fins designed for heat exchange with the outside environment may be at least partly added thereto, and consist of a separate finned bush-like element which is applied to the outside of the boundary wall of the outlet chamber and/or the compensation chamber, and is made of a highly heat conductive material, particularly of a metal material, such as brass or the like. This second arrangement has the advantage that the outside diameter of the added element may be much longer than in the one-piece solution, thanks to the fact that it does not depend on the processing diameter of the cup- or hood-like element which forms the outside boundary wall of the outlet chamber and the compensation chamber. Obviously, the applied element must also have excellent heat conductivity properties. An additional advantage of the above second embodiment may be the possibility of modifying existing finless reducing valves by laying an appropriate finned member over them.
This finned element may be held in position by screwing or force fitting it or the like. Alternatively thereto or in combination therewith, the latter may be held axially between the connection terminal and an annular shoulder provided along the outer surface of the boundary wall of the outlet chamber and/or the compensation chamber.
Particularly, this outer wall may be formed in such a manner that it tapers in annular steps toward the end for connection to the connection terminal whereas the applied finned element may have a corresponding inside shade which tapers in steps toward the connection terminal.
The applied finned element may have, at its end turned towards the connection terminal, an annular inside shoulder and may be held in position by the clamping action of the connection terminal against the opposite face of a corresponding annular step which is provided along the outer boundary surface of the outlet chamber and the compensation chamber.
With reference to both the embodiments prescribed above, the fin that is provided in the hole area may have at least one additional annular fin disposed over the holes at a certain distance therefrom, which leaves a communication passage from the compensation chamber to the outside environment, whose axis is oriented transverse, particularly perpendicular, to the hole axis.
By this arrangement, a sort of partition or screen is formed for hole protection, which mechanically prevents any formation of ice “bridges” over the holes. Even when one or more of these bridges are formed, the above mentioned supplementary fin anyway leaves a free passage for water between two adjacent bridges.
According to a highly advantageous improvement, at least a portion of the boundary wall of the connection terminal may be also provided with fins for heat exchange with the outside environment, since the connection terminal is in heat exchanging contact with the boundary wall of the outlet chamber and/or the compensation chamber and is a cold air transit zone, hence it is itself exposed to cooling. These fins may be at least partly made of one piece with the connection terminal body, or may be at least partly added thereto, and made in a manner similar to, the fins provided on the outer boundary wall of the outlet chamber and the compensation chamber.
The advantages of embodiments of the invention are apparent from the above disclosure, and substantially consist in allowing, by very simple and inexpensive means, an improved interaction with the surrounding water to reduce icing by extending the surface in contact with water. The whole is obtained by implementing an arrangement having a very simple and inexpensive construction. Further, heat exchange is further facilitated in the valve parts that are more exposed to cooling or to malfunctioning due to icing, and that strongly affect the pressure reducing valve operation.
Further characteristics and improvements will form the subject of the dependent claims.
Other aspects, objectives and advantages of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
The two embodiments of first stage pressure reducing valves having a tubular plug, as shown in the drawings and designed according to the invention provide a reduced outlet pressure which is automatically controlled relative to ambient pressure and are pressure reducing valves for the first reduction stage of regulators for scuba breathing apparatus.
With reference to
A tubular plug 8, whose ends are both open, passes in an axially and tightly slidable manner through the partition wall 2. The tubular plug 8 has an enlarged head 9 at the end projecting into the compensation chamber 3, which is made in the form of a piston and is tightly slidable in the body 1 of the valve, thereby separating the compensation chamber 3 from an outlet chamber 14, in which the corresponding end of the tubular plug 8 opens, and which is connected through a hole 10 to an axial terminal 13, whereto a pipe 12 is connected by means of a fitting 11, which supplies air to a second stage (not shown). A helical compensation spring 15 is provided between the piston-like head 9 of the tubular plug 8 and the partition wall 2. The other end 108 of the tubular plug 8, that projects into the pressure chamber 4, cooperates by the circular edge of its opening with a pad 16 which acts as the valve seat. A helical pressure spring 17 is provided in the pressure chamber 4 between the partition wall 2 and the pad 16.
The operation of such type of valves is well-known. Compressed air passes through the hole 7 and penetrates the pressure chamber 4, expanding through the open end 108 of the tubular plug 8, into the outlet chamber 14. Air pressure, which acts on the enlarged head 9 of the tubular plug 8, causes the plug 8 to slide until its end 108 contacts the pad 16 thereby preventing any further ingress of air into the outlet chamber 14. The tubular plug 8 slides against the action of the helical spring 15, which brings the tubular plug 8 back to the opening position when the outlet chamber 14 is emptied, for instance upon one or more breathing actions. The tubular plug 8 also slides against the pressure of the water wherein the diver dives which, by penetrating the compensation chamber 3 through the holes 5, counterbalances the pressure in the outlet chamber 14 relative to ambient pressure. This arrangement allows the diver to breathe air at a pressure that increases with the increase of the diving depth, hence of outlet pressure.
Referring to the upper axial half of
In order to obviate such serious drawback a first embodiment of the invention, as shown in
Referring now to
In accordance with an advantageous improvement, in both illustrated embodiments, the first fin 19′ with reference to the air outlet direction, is provided next to the hole side 5 turned toward the connection terminal 13 for communication of the compensation chamber 3 with the outside environment, which holes 5 are provided along an annular peripheral band of the boundary wall 114 of said chamber 3. In order to further contrast the formation of ice 18 in the hole area 5, said first fin 19′ has an additional annular fin 119′ and lays over the holes 5 at a certain distance therefrom, thereby leaving a communication passage from the compensation chamber 3 to the outside environment. As is shown in the figures, the latter annular fin 119′ has the function of contrasting, even mechanically, the formation of ice 18 in the hole area 5, and even when bridges 118 or ice 18 are formed in this area, said fin 119′ still allows communication between the compensation chamber 3 and the outside environment.
It shall be noted that the step-like outer tapers of the valve body and inner tapers of the ring of heat exchange fins, have the additional advantage of increasing the contact surface between said heat exchange ring and the reducing valve, thereby improving the heat exchange effects between said two parts.
Obviously, the invention is not limited to the two embodiments described and illustrated herein, but may be greatly varied, without departure from the guiding principle disclosed above and claimed below.
All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Number | Date | Country | Kind |
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SV2002A000026 | May 2002 | IT | national |
This patent application is a continuation of co-pending U.S. patent application Ser. No. 10/448,072, filed May 30, 2003, which claims the benefit of Italian Application No. SV2002A000026, filed May 30, 2002, the entire teachings and disclosure of which are incorporated herein by reference thereto.
Number | Date | Country | |
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Parent | 10448072 | May 2003 | US |
Child | 12136604 | US |