The invention described herein relates to devices and methods for stunning fish. In particular, the invention is directed to a device and method for the automated stunning of fish although the scope of the invention is not necessarily limited thereto.
Processing of animals for food usually involves the initial slaughter of the animal. In the processing of larger animals such as cattle, this is typically done by a blow to an animal's head using a pneumatically- or cartridge-powered gun with a captive bolt or piston in place of a projectile.
Processing of some fishes also requires slaughter as an initial step in the process. For example, salmon are typically “stunned” by a blow to the head before processing as food. In many instances, the blow is applied with a simple club, there being no readily available apparatus for the procedure.
Any apparatus must be capable of delivering a blow to the head of fish in such a way that stunning can be done humanely. For most processing needs, the apparatus must also be capable of delivering blows quickly and repetitively so that large numbers of animals or fish can be processed.
Pneumatically powered apparatus are used for larger animals because they meet the needs set out in the previous paragraph However, such apparatus are not suitable for use with smaller animals or fish. Smaller hand-held pneumatic devices are known—for example, pneumatically powered nail guns—but these are not suitable for use as a fish or animal stunning device because of their configurations. Such devices are nevertheless capable of delivering an adequate force.
A pneumatically-powered device suitable for stunning small animals and fish is described in International Application No. PCT/AU01/00745 (Publication No. WO 01/97621) by the present applicant. While this device can be efficiently used for the stunning of large numbers of fish, it has the limitation that it cannot be used in an automatic, flow-through fashion as each fish has to be presented to the device manually.
It is an aim of the invention to provide a stunning device which can be used in an automated-manner or at least provide the consumer with a useful choice.
In a broad format, the invention provides a device for stunning fish, the device comprising:
an elongate member comprising an open channel through which a fish can pass;
a pneumatically-operated gun pivotally mounted in said channel, the gun comprising an impact cylinder and piston, wherein the piston is connected to a cylindrical striker which is retractably extendable from a sleeve on said cylinder, and wherein said gun can pivot between a lowered firing position where said striker can stun said fish at a set point in said channel and a raised position where-said fish can pass beneath the gun;
a vertical guide plate pivotally mounted on the internal surface of each wall of the channel and having extended (outward) and retracted (inward) positions, wherein the end of a guide plate distal the pivotal mounting is at or near the set point and the pivotal mounting is between the set point and the channel entry;
a mechanism for pivoting said gun between said lowered and raised positions;
a mechanism for pivoting each said guide plate between said extended and retracted positions;
a trigger for firing said gun when in the lowered position and activating said pivot mechanism to pivot said gun to the raised position, and activating said guide plate pivot mechanism to pivot said plates to the retracted position; and
a sensor for detecting passage of said fish out of said channel and activating said pivot mechanism to return said gun to the lowered position, and activating said guide plate pivot mechanism to pivot said plates to the extended position.
The operating principle of the stunning device according to the invention is similar to that of the WO 01/97621 device in that the fish is killed by a blow to the head administered by the piston of the gun. Activation of the piston results from the head of the fish contacting the trigger. The trigger and cylinder are configured such that when the piston is activated, it strikes the fish just behind and/or between the eyes. This impact is sufficient to kill the fish due to the shock to the brain. However, the device according to the present invention differs substantially from the WO 01/97621 device in that with the former device, the fish passes through the device rather than having to be manually inserted into and withdrawn from the device.
With regard to the components of the device, the channel typically comprises sheets of material forming the walls and floor of the same. Cross-pieces can be provided along the open (top) side of the channel plus strengthening members where device components are mounted to the channel.
The pivoting of the gun is typically effected by providing a mounting for the gun which is connected to the channel at an appropriate point by a shaft which spans the channel walls. The pivot mechanism is advantageously associated with the gun mounting. For example, a crank can be provided on the shaft of the mounting to which crank a pneumatic ram is connected. Any means of pivoting the gun can be employed however.
The trigger typically comprises a contact plate having at least one micro-switch associated therewith. The contact plate is contacted by the nose of the fish when at the set point while the at least one micro-switch activates the gun and the pivot mechanism.
It will be appreciated that guide plates—which, as a consequence of being on opposite sides of the channel, in effect form a chute—aid presentation of the fish to the gun in that they maintain the verticality and centrality of the fish. The mechanism for pivoting the guide plates can be an integral part of, or at least associated with, the gun pivot mechanism, or can be a separate mechanism.
The sensor for detecting passage of the fish out of the channel can be any sensor which will respond to movement of the fish through the sensor point. However, for consistency with other aspects of the devices to be described below, the sensor is advantageously a gate or flap which pivots upwardly when contacted by the fish. This pivoting signals the gun pivot mechanism to return to the lowered (firing) position.
A device according to the invention can also include a lateral and upwardly angled plate which is abutted by the chin of the fish when at the set point. To allow passage of the fish past the set point after firing of the gun, the plate can pivot between raised and lowered positions. In the raised position, the plate supports the chin of the fish while in the lowered position, the plate rests flat against the floor of the channel allowing the fish to be carried on through the channel.
A mechanism is provided for pivoting the chin plate between the raised and lowered positions. Like the guide plate pivot mechanism, the chin plate pivot mechanism can be an integral part of, or at least associated with, the gun pivot mechanism.
The device of the invention can optionally include an entry control module. This module includes an entry sensor that permits only one fish at a time to be at the set point or approaching the set point. The module either has its own channel which is connected to the entry of the device channel or can be mounted into an extended device channel.
The entry control module principally comprises at least one gate or flap pivotally mounted at the top of the channel at or near the mouth thereof. The gate can sense the presence of a fish in the device at or near the set point. On sensing a fish, the gate is locked thereby preventing entry of a further fish. Sensing of the exiting of the fish that has just been stunned results in the unlocking of the entry control module so that the next fish can enter the device and advance to the set point.
The elements and operation of the entry control module will be explained in greater detail below.
It will be appreciated by one of skill in the art that the various mechanisms of a device according to the invention can be operated by any suitable means. Typically however, mechanisms are pneumatically operated in the same manner as the gun. Control of mechanisms is also typically pneumatic.
Other features of a device will be detailed in the following exemplification of a device as will the operation of the device. Briefly however, devices according to the invention can be operated in “hands on” and “hands off” modes. In the former case, an entry control module is not required and an operator merely places fish, individually, into the channel of a device. The operator will of course await the exit of a stunned fish before presenting a further fish to the device.
Inclusion of an entry control module allows operation of a device in a “hands off” manner. However, to facilitate such an automatic operation of the device, a chute is generally provided so that fish are presented to the mouth of the entry control module channel one at a time. Inclusion of an entry control module also ensures that every fish which passes through the device is stunned.
Passage of fish through a device does not require a earner fluid as mucous on the surface of a fish acts as a lubricant. However, a stream of water passing through the device—which may occur during automated operation when a chute supplies fish to the device—does not adversely effect operation of the device provided that the stream does not interfere with sensor function.
Since gravity provides the energy for movement of the fish through the channel, tilting of the channel downwardly from mouth to exit is advantageous. Preferably, the device is tilted at an angle of at least 3°.
Components of the device can be manufactured from any suitable material but are typically manufactured from metals, or plastics where the latter is more appropriate. Preferred metals are stainless steel and brass. Stainless steel components are preferably electro-polished to provide superior corrosion resistance.
Devices according to the invention can be conveniently used with fish of commercial weight such as salmon, trout and sea bass. Devices are most particularly suited for the stunning of salmon during the commercial processing thereof.
With devices according to the invention, fish to be processed can be rapidly and efficiently stunned with minimal risk of injury to an operator since operation of devices can be automated. An additional advantage of devices according to the invention is that the external appearance of the animal or fish is not affected by the killing process. This is particularly important for sale of whole fish. The quality of fish is also enhanced through more rapid and humane killing at the point of harvest.
In order that the invention may be more readily understood and put into practice, one or more preferred embodiments thereof will now be described, by way of example only, with reference to the accompanying drawings.
For simplicity, air supply lines have been omitted from the drawings showing the device and device components. In drawings showing particular device components other components have been omitted for clarity.
The device to be described in the following paragraphs includes the optional entry control module. It will be appreciated however that inclusion of this module is not an essential component of the invention.
With reference to
Gun assembly 3 has an impact cylinder 7 and a sleeve 8 from which a striker extends (see below) for stunning a fish on firing. The assembly is pivotally mounted to a shaft 9 across channel 2 by a pair of rails 10 and 11. Pivoting is effected by a double-acting pneumatic ram 12 which is connected between a crank 13 associated with rail 10 and an arm 14 pivotally connected to a plate on side wall 6. The position of arm 14—and hence the position of the gun piston at firing—is set by an adjusting screw 15 between distal end 16 of arm 14 and a fixed member 17 extending upwardly from side wall 6.
The other components of device 1 referred to above will be described in greater detail below.
The reverse side of gun assembly 3 as visible in
Striker 21 can be seen extending from sleeve 8 of gun assembly 3 in
Elements of the device for effecting pivoting of the pair of guide plates (see
Springs 31 and 32 on shaft 9 counterbalance the weight of gun assembly 3. Ends 33 and 34 of shafts on guide plates within channel 2 (see
One of the guide plates of the pair of plates referred to above is visible in
The operation of a guide plate is as follows. On pivoting upward of the gun assembly after firing; shaft 38 is rotated by the linkage to the gun assembly via coupling 42 and cranks 40 and 41. The rotation of shaft 38 thus also rotates guide plate 37 until it lies close to parallel with side wall 6 of the channel of the device. Pivoting of the gun assembly to the lowered (firing) position forces the guide plate to return to its inward position. The guide plate opposite to guide plate 37 operates in an identical manner. Adjustment of the distance between the ends of the guide plates distal their shafts is effected by a screw 44 which sets the position of crank 41 on shaft 9 (see
A chin plate 46 is shown in
On upward rotation of the gun assembly, it will be appreciated that chin plate 46 is rotated because of the action of link 27 on crank 48. This causes the chin plate to lie essentially flat against the floor aiding passage of a fish beyond the set point after firing of the gun. As noted above, the slots in the links compensate for the different position of shaft 25 (see
With reference to
Ramp 54 can be seen to be bilateral. The portion 57 of the ramp that contacts roller 52 of valve 50 is steeper than the portion 58 that contacts roller 53 of valve 51. Consequently, valve 50 is activated before valve 51. Conversely, there is delayed activation of valve 51, albeit by milliseconds. The function of the delayed actuation of valve 51 will be explained below.
To allow for variable resetting of the device after firing of gun assembly 3, the angle between arm 61 and flap 59 is adjustable. The lower portion 63 of flap 59 can comprise a removable section to adjust the sensor for fish of different heights.
The entry control module 5 referred to above in connection with
Flap 64 has associated therewith a cam clutch 67 which incorporates a disk 68. There is a caliper 69 included in the module which when activated acts on the disk to brake the cam clutch. When braked, cam clutch 67 prevents pivoting of flap 64 inwardly although it can still return to its rest position. A pneumatic cylinder under constant pressure can optionally be linked to gate 64 to aid return of the gate to its rest position.
Braking is controlled by a mechanism depicted in
Flap 57 of exit sensor 4 and flaps 64 and 65 of entry control module 4 typically comprise a sheet of stainless steel. Rather than comprising a sheet, any one of these flaps can comprise a plurality of cross-pieces or a panel of mesh material or a grille fixed between a frame. Such a flap is not affected by a flow of water through the device.
The device components described above are controlled and operated pneumatically. Device 1 thus includes a regulator for supplying air to the various components of the device at a suitable pressure (typically 400 to 700 kPa).
The channel of the device is typically covered when in use to prevent operator injury through contacting the moving parts of the device. The cover is advantageously pivotally mounted to the channel and includes a safety lock which shuts off air supply to the device but fires gun assembly 3 when the cover is lifted.
The pneumatic control circuitry of the device is depicted in
On exiting of a fish, valve 62 is actuated causing a pulse of air to be directed via line 94 to the side of memory valve 79 opposite the side to which air is supplied by line 86. This causes a resetting of the memory valve so that air is directed to end 95 of ram 12 via line 96. This results in a reversal of ram 12 action which pivoted gun assembly 3 into the raised position so that the assembly returns to the lowered (firing) position. The actuation of valve 62 also allows a pulse of air to flow via line 97 to single acting pneumatic ram 98 which resets contact plate 19 of trigger assembly 18 (see
It will be appreciated from the above by a person skilled in the art that OR valve 89 allows supply of air to the brake cylinder via two paths. Consequently, closure of valve 74 alone will not allow release of the brake. Such release can only occur when exiting of the stunned fish has been detected by exit sensor 4. This detection results in shut-off of the air supply to the OR valve via line 90.
A variant of the exit sensor 4 (see
To give more positive control over the return of flap 59 (see
The one-way damper 103 of
The operation of the device is described in the following paragraphs.
It will be appreciated that steps (a) to (d) represent a complete cycle which is repeated for the stunning of further fish.
The foregoing embodiments are illustrative only of the principles of the invention, and various modifications and changes will readily occur to those skilled in the art. The invention is capable of being practiced and carried out in various ways and in other embodiments. It is also to be understood that the terminology employed herein is for the purpose of description and should not be regarded as limiting.
The term “comprise” and variants of the term such as “comprises” or “comprising” are used herein to denote the inclusion of a stated integer or stated integers but not to exclude any other integer or any other integers, unless in the context or usage an exclusive interpretation of the term is required.
Any reference to publications cited in this specification is not an admission that the disclosures constitute common general knowledge in Australia.
Number | Date | Country | Kind |
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2004901475 | Mar 2004 | AU | national |