Helmets are often worn by users to protect the head from impact or contact with surrounding objects. For example, helmets are typically worn in competition sports to protect and shield a user's head and thereby reduce or prevent injury to the head. Helmets are also typically employed in non-sport environments, such as in combatant or law enforcement situations.
Regardless of the situation, it is often important to secure the helmet to the head to ensure that the helmet will not fall off during use. Conventional methods of securing the helmet to the head include the use of chin straps and/or other straps that encircle the head. Conventional straps, however, may be relatively uncomfortable due to the inability to quickly and conveniently adjust the strap. These and/or other issues may result in users neglecting to wear a helmet and/or in users wearing a helmet improperly.
Embodiments described herein are direction systems that may be employed with a helmet to adjust the fit of the helmet about a user's head. According to one aspect, a system for adjusting a fit of a helmet about a user's head includes a base member that is coupleable to a rear portion of the helmet and a tightening mechanism that is coupled to the base member so as to be accessible to a user while the helmet is fit about the user's head. The system also includes a tension member that is operably coupled with the tightening mechanism so that operation of the tightening mechanism tensions the tension member. The system further includes a plurality of guide members that are coupled with an interior of the helmet and that are arranged within the interior of the helmet so as to guide the tension member about a path within the helmet's interior. The path of the tension member within the interior of the helmet extends circumferentially around at least a portion of the user's head and defines a gap within which the user's head is positioned when the helmet is positioned about the head. Tensioning of the tension member causes the base member and/or the tension member to move inward toward the user's head so as to adjust the fit of the helmet about user's head by reducing the gap within the helmet's interior.
In some instances, the tightening mechanism includes a rotatable knob. Rotation of the rotatable knob in a tightening direction tensions the tension member. In some instances, one of the guide members is coupled to a side of the helmet opposite the base member.
The system may additionally include a first elongated member and/or a second elongated member that is disposed within the helmet's interior. The first and/or second elongated member may have a first end portion, a second end portion, and a longitudinal portion that extends between the first end portion and the second end portion. The tension member may be operably coupled with the first elongated member so that tensioning of the tension member effects tensioning of the first elongated member and causes the elongated member to move inward toward and into contact with the user's head. The second elongated member may be positioned within the interior of the helmet on an opposite side of the first elongated member so that the first elongated member, the second elongated, and the path of the tension member extend entirely around the circumference of the user's head. In such embodiments, the tension member may be operably coupled with the second elongated member so that tensioning of the tension member causes the first elongated member and the second elongated member to move inward toward and into contact with the user's head. The second elongate member may be coupled to the base member.
In some instances, the tension member may be positioned about a crown of the user's head. In such instances, tensioning of the tension member may cause the tension member to move inward toward the crown of the user's head. The system may further include a padding member that is positioned between the user's head and the tension member.
According to another aspect, a helmet that is positionable about a user's head may include a fit adjustment system that is coupled to an interior of the helmet and that is configured to adjust a fit of the helmet about the user's head. The fit adjustment system may include a base member, a tightening mechanism that is coupled to the base member, a tension member that is operably coupled with the tightening mechanism, and a plurality of guide members that are operably coupled with the tension member and with the interior of the helmet. Operation of the tightening mechanism may tension the tension member. The plurality of guide members may be configured and arranged to guide the tension member about a path within the helmet's interior. The path of the tension member may extend circumferentially around at least a portion of the user's head so as to define a gap within the helmet's interior within which the user's head is positioned when the helmet is positioned on or about the user's head. Tensioning of the tension member may reduce the gap within the helmet's interior such that one or more components of the fit adjustment system constrict about the user's head.
In some instances, the base member may be coupled to a rear portion of the helmet and the fit adjustment system may include a strap that is coupled to a front portion of the helmet. The fit adjustment system may also include a first elongated member and/or second elongated member that have a first end portion, a second end portion, and a longitudinal portion that extends between the first end portion and the second end portion. The tension member may be operably coupled with the first elongated member so that tensioning of the tension member effects tensioning of the first elongated member and causes the first elongated member to move inward toward and into contact with the user's head. The second elongated member may be positioned on an opposite side of the helmet from the first elongated member so that the first elongated member, the second elongated, and the path of the tension member extend entirely around the circumference of the user's head. The tension member may be operably coupled with the second elongated member so that tensioning of the tension member causes the first elongated member and the second elongated member to move inward toward and into contact with the user's head.
The tightening mechanism may include a rotatable knob that is rotatable in a tightening direction to tension the tension member. The fit adjustment system may further include a padding member that is positioned between the user's head and the tension member. The tension member may be positioned about a crown of the user's head and tensioning of the tension member may cause the tension member to move inward toward the crown of the user's head.
According to another aspect, a method of attaching a fit adjustment system to a helmet is provided. The fit adjustment system may be used to adjust a fit of the helmet about a user's head. The method includes providing a base member and coupling a tightening mechanism to the base member. The method also includes operably coupling a tension member with the tightening mechanism so that operation of the tightening mechanism effects tensioning of the tension member. The method further includes attaching a plurality of guide members within an interior of the helmet and coupling the tension member with the plurality of guide members so that the tension member is guided about a path within the helmet's interior and so that the path extends circumferentially around at least a portion of the user's head and defines a gap within which the user's head is positioned when the helmet is positioned on or about the user's head. The path and the tension member may be arranged so that tensioning of the tension member reduces the gap within the helmet's interior and causes one or more components of the fit adjustment system to constrict about the user's head.
In some instances, the fit adjustment system additionally includes a first elongated member and/or second elongated member that have a first end portion, a second end portion, and a longitudinal portion that extends between the first end portion and the second end portion. The tension member may be operably coupled with the first elongated member so that tensioning of the tension member effects tensioning of the first elongated member and causes the first elongated member to move inward toward and into contact with the user's head. The second elongated member may be positioned within the helmet's interior on an opposite side of the first elongated member so that the first elongated member, the second elongated, and the path of the tension member extend entirely around the circumference of the user's head. The tension member may be operably coupled with the second elongated member so that tensioning of the tension member causes the first elongated member and the second elongated member to move inward toward and into contact with the user's head.
In some instances, the method may additionally include positioning a padding member between the user's head and the tension member and/or positioning the tension member about a crown of the user's head so that tensioning of the tension member causes the tension member to move inward toward the crown of the user's head.
The present invention is described in conjunction with the appended figures:
In the appended figures, similar components and/or features may have the same numerical reference label. Further, various components of the same type may be distinguished by following the reference label by a letter that distinguishes among the similar components and/or features. If only the first numerical reference label is used in the specification, the description is applicable to any one of the similar components and/or features having the same first numerical reference label irrespective of the letter suffix.
The ensuing description provides exemplary embodiments only, and is not intended to limit the scope, applicability or configuration of the disclosure. Rather, the ensuing description of the exemplary embodiments will provide those skilled in the art with an enabling description for implementing one or more exemplary embodiments. It being understood that various changes may be made in the function and arrangement of elements without departing from the spirit and scope of the invention as set forth in the appended claims.
The embodiments described herein provide components and/or lacing system configurations that improve the fit of a helmet about a user's head. The components and/or configurations provided herein may render the fit of the helmet about the head more comfortable and/or more conforming to the unique shape of the head. The components may simplify the manufacturing and/or assembly of the helmet, which generally reduces overall costs.
The lacing system may include a tightening mechanism that is operable by a user to tension a tension member, such as a lace or cord that is routed or guided about the helmet by one or more guides or eyelets. In some embodiments, the tightening mechanism may be a reel based closure system. Reel based closure systems commonly include a tightening device that is operated to tension the tension member. A specific example of a tightening device is a knob that may be grasped and rotated by a user to tension the lace. Exemplary embodiments of reel based closure devices are further described in U.S. patent application Ser. No. 13/098,276, filed Apr. 29, 2011, titled “Reel Based Lacing System”, U.S. patent application Ser. No. 14/328,521, filed Jul. 10, 2014, titled “Closure Devices Including Incremental Release Mechanisms and Methods Therefor,” and U.S. patent application Ser. No. 12/623,362, filed Nov. 20, 2009, titled “Reel Based Lacing System”, the entire disclosures of which are incorporated by reference herein.
In another embodiment, the tightening mechanism may be a motorized device or mechanism that tensions the tension member or lace. An exemplary embodiment of a motorized mechanism that may be used to tension the lace is further described in U.S. patent application Ser. No. 14/015,807, filed Aug. 30, 2013, titled “Motorized Tensioning System for Medical Braces and Devices”, the entire disclosure of which is incorporated by reference herein. For ease is describing the various embodiments herein, the tightening mechanism will be referred to generally as a “reel assembly” or “reel based closure device”.
Referring now to
A pair of straps 104 extend laterally from the yoke 112 within the interior of the helmet 100 and near a bottom surface of the helmet 100. The straps 104 are positioned within the helmet 100 so that each straps is positioned on an opposite side of the user's head and so that the straps 104 circumferentially surround at least a portion of the user's head. A distal end of each strap 104 is coupled with the lace 108. For example, the distal end of each straps 104 may be folded back on itself to form a loop within which the lace 108 is slidably inserted. Tensioning of the lace 108 pulls or tensions the distal end of each strap 104, which causes the straps 104 to move radially inward and against the side of the user's head. The fit or tightness of the helmet 100 about the circumference of the user's head may be adjusted by adjusting the tension that is induced in the straps 104. In this manner, the reel assembly 102 may be operated to tension the straps 104 and thereby adjust the fit or tightness of the helmet 100 about the circumference of the user's head.
The reel assembly 102 may similarly be operated to move the tubing 106 (or lace 108 if tubing 106 is not employed) radially inward and downward within the helmet's interior.
The first padding member 132 is also coupled with the lace 108, such as by including a guide 134 that routes the lace 108 about the padding member 132. Tensioning the lace 108 causes the first padding member 132 to move downward within the interior of the helmet and toward the yoke 112. This movement causes the strap 130 to move downward within the helmet 100 and toward the top or crown of the head.
Although
The first reel assembly 150 and the second reel assembly 152 are each coupled with a single yoke 112, although in other embodiments the reel assemblies may be positioned on separate yokes. The two reel assemblies of
Referring now to
Referring now to
The lockable guides 1502 can be reconfigured between the first/unlocked state and the second/locked state via operation of a lock mechanism 1504, such as a lever or button. For example, a lever may be pivoted or actuated, or a button member pressed or actuated, to change a state of the lockable guides 1502 from locked to unlocked, or vice versa, as desired. The use of the lockable guides 1502 allows the head strap 1408 to be adjusted independently of the chin strap 1410 or vice versa. For example, as shown in
With the lockable guides 1502 in the locked state, the user may operate the reel assembly 1402 to further tension or loosen the chin strap 1410 about the user's chin as desired. The use of the lockable guides 1502 prevents dynamic shifting or movement of the lace 1406 through the lockable guides 1502, which prevents dynamic shifting or adjustment of the tension in the head strap 1408 and chin strap 1410. The use of the lockable guides 1502 also allows the user to independently adjust the tightness or tension of the head strap 1408 and chinstrap 1410 to more fully achieve a comfortable and desired fit of the helmet 1400 about the head. In some instances, the user could adjust one or more of the lockable guides 1502 to achieve a desired fit and/or feel of the helmet about the head and then use other release mechanisms to release and remove the helmet from about the head. The other release mechanism may include various buckles, clips, pins, and the like. In such instances, the lockable guides 1502 may be used for an initial tensioning of the helmet.
A second lace 1606b is also operably coupled with the reel assembly 1602. The second lace 1606b is routed along a second path via guides that are positioned on the proximal end of the chin straps 1610 and on the yoke 1604. A distal end of the second lace 1606b is terminated on the yoke 1604 and is coupled with an adjustment component 1614 that may be slidingly repositioned between opposing stops or ends, 1615 and 1616. Operation of the reel assembly 1602 tensions the second lace 1606b and tightens the chinstrap 1610 about the user's chin. The chinstrap 1610 and head strap 1608 are independently tensionable due to the use of the adjustment component 1614. For example, if the user desires to tighten the chinstrap 1610 relative to the head strap 1608, the user may slide the adjustment component 1614 toward a distal stop or end 1616, which causes the chin strap 1610 to pull more tightly against the chin. Similarly, if the user desires to loosen the chinstrap 1610 relative to the head strap 1608, the user may slide the adjustment component 1614 toward a proximal stop or end 1615, which loosens the chin strap 1610 about the chin. Accordingly, the independent tightening/loosening of the head strap 1608 and chinstrap 1610 is achieved via a component 1614 of the lacing system rather than through operation of the reel assembly 1602. The helmet 1600 does not experience dynamic shifting of the lace or dynamic adjustment of the tension in the head strap 1608 or chinstrap 1610 due to the use of two independent laces, 1606a and 1606b.
The first guides 1710 may include a pair of apertures that are formed on the yoke 1704 near the reel assembly 1702. Each of the apertures may be reinforced by grommets or other suitable materials. The first guides 1710 may guide or route the lace 1708 from the reel assembly 1702 to the interior of the helmet 1700.
The second guides 1712 may include a pair of guide elements that are positioned on opposite inner side surfaces of the helmet 1700. Each of the second guides 1712 may be positioned between an ear cover portion and a brim or front edge of the helmet 1700 such that the second guides 1712 may be located near the user's temple. In other embodiments, the second guides 1712 may be positioned elsewhere as desired, such as in front of, or behind, the ears of the user.
The second guides 1712 may each include a loop portion that defines a channel within which the lace 1708 is slidably inserted and a tab portion for coupling or attaching to the inner side surface of the helmet 1700. The surface of each second guide 1712 that faces the interior of the helmet 1700 (and thus contacts the head of the user) may be padded. The second guides 1712 may be made of relatively rigid materials, such as metal, plastic, or composite, or relatively flexible materials, such as fabrics, webbing, composite, plastic, rubber, leather, textile, or any other suitable materials. The second guides 1712 may be formed by molding, casting, forming (e.g., bending or folding a strip of material), or any other suitable manufacturing process.
Each of the second guides 1712 may be coupled or attached to the inner side surface of the helmet 1700 near its tab portion using a fastening member 1714a. The second guides 1712 may be configured to pivot about the fastening member 1714a. In some embodiments, the fastening member 1714a may include a bolt that may be positioned through the tab portion of the second guide 1712 and through the helmet 1700 to be engaged by a nut from the exterior of the helmet 1700. In other embodiments, the fastening member 1714a may include a rivet, screw, hook and loop fastener (typically industrial grade), adhesive component, stitching, or any other fastener.
The third guide 1716 may include a sleeve or tubing positioned near the rear inner surface of the helmet 1700. A continuous middle portion of the lace 1708 that is between the second guides 1712 may be slidably received inside the third guide 1716 through the two openings of the sleeve. The third guide 1716 may be curved toward the interior of the helmet 170 along its longitudinal dimension so as to surround or conform to a rear portion of a user's head.
The third guide 1716 may include a top edge and a bottom edge extending between the two opening of the sleeve, a front surface that faces the interior of the helmet 1700, and a rear surface that faces the rear inner surface of the helmet 1700. The top edge and the bottom edge define a width dimension of the third guide member 1716 and the front surface and the rear surface define a depth dimension of the third guide member 1716. The with dimension of the third guide 1716 may be much greater than the depth dimension of the third guide 1716 so as to provide a greater contact area between the third guide 1716 and the rear of the user's head.
The third guide 1716 may be made of metal, plastic, composite, rubber, leather, textile, or any other suitable materials. The third guide 1716 may be relatively rigid to maintain its shape and form or may be relatively flexible that may allow the third guide 1716 to further bend radially inward and toward the user's head or open outward toward the rear inner surface of the helmet 1700. The third guide 1716 may include padding on or under the front surface of the third guide 1716.
The third guide 1716 may be coupled or attached to the rear inner surface of the helmet 1700 via one or more strap guides 1718a. Each of the strap guides 1718a may be formed by folding a strip of material to form a loop through which the third guide 1716 is slidably inserted. The overlapping ends of each of the strap guides 1718a may be coupled or attached to the rear inner surface of helmet 1700 by a fastening member 1714b (similar to fastening member 1714a described above). Four strap guides 1718a are shown in
The strap guides 1718a may be made of textile, leather, rubber, plastic, composites, metal, or any other suitable materials. The strap guides 1718a may be relatively flexible so as to allow the loop portion of the strap guides 1718a to move towards the interior of the helmet 1700 with the third guide 1716.
The loop portion of one or more of the strap guides 1718a may be coupled or attached to the outer surface of the yoke 1704 above the first guides 1710 via a fastening components, such as a hook and loop fastener, adhesive component, stitching, or any other fastener described herein or known in the art. In some embodiments, the loop portion of one or more of the strap guides 1718a may be coupled or attached to the inner surface of the yoke 1704. In some embodiments, a middle portion of the third guide 1716 may also be attached to the outer or inner surface of the yoke 1704.
With further reference to
In this embodiment, portions of the lace 1708 between the first guides 1710 and the second guide 1712 and portions of the lace 1708 between the second guides 1712 and the third guide 1716 are exposed. In some embodiments, these exposed portions of the lace 1708 may be covered by one or more flexible, elastic, and/or extendable sleeve or tubing to serve as a padding or cushion against the user's head.
In some embodiments, the second guides 1712 may be omitted and the end portions of the strap 1722 may each be folded back on itself to form a loop within which the lace 1708 is slidably inserted. The loop may be reinforced by a metal, plastic, or composite insert. The strap 1722 may be made of plastic, rubber, composite, leather, textile, or any other suitable materials and may be flexible so as to be bend to conform to the user's head. In some embodiments, the strap 1722 may be free floating relative to the front inner surface of the helmet 1700. In some embodiments, the strap 1722 may be coupled or attached to the front inner surface of the helmet along a portion of the longitudinal extension of the strap 1722.
Upon tensioning or tightening the lace 1708, the strap 1722 is pulled by the lace 1708 to slide through the strap guide 1718b to move radially inward and toward the front of the user's head. The third guide 1716 and/or the yoke 1704 may also be moved radially inward and toward the rear of the user's end. The size of the loop formed by the strap 1722, the third guide 1716, and portions of the lace 1708 is reduced and fits around the circumference of the user's head.
The upper portion 1906 of the yoke 1904 may include a pair of apertures or fourth guides 1910 formed above the first guides 1710. The upper portion 1906 may further include a pair of arm elements 1912 that may flare out and expand the width of the upper portion 1906. The yoke 1904 may be coupled or attached to the rear inner surface of the helmet 1700 by coupling or attaching the arm elements 1912 thereto using a pair of fastening member 1714c. The continuous middle portion of the lace 1708 may be routed behind the arm elements 1912 and in front of a middle portion between the arm elements 1912 via the fourth guides 1910. Tensioning of the lace 1708 shortens the distance between the yoke 1904 and the second guides 1712 and pulls the yoke 1904 radially inward and against the rear of the user's head, thereby tightening the helmet 1700 around the circumference of the user's head.
In some embodiments, the yoke 1904 may be formed using a relatively flexible material, such as composite, plastic, or thin metal film or sheet so as to allow the yoke 1904 to bend near the fastening member 1714c and move toward the interior of the helmet 1700 upon tensioning of the lace 1708. In some embodiments, the yoke 1904 may be formed using a relatively rigid material. The arm elements 1912 may be coupled to the inner rear surface of the helmet 1700 in a manner that allows the yoke 1904 to move or pivot about the fastening member 1714c. For example, the fastening member 1714c may include one or two hinges, tapes, or hook and loop fasteners that couple the arm elements 1912 to the inner rear surface of the helmet 1700. This way, the yoke 1904 may be pulled away from the rear inner surface and moved toward the interior of the helmet 1700 when the lace 1708 is tightened. The inner surface of the yoke 1904 may include padding that forms contact with the rear of the user's head as the circumferential fit of the helmet 1700 is adjusted.
Upon tightening of the lace 1708, the ends of the strap 1722 are pulled toward the yoke 1904 such that a middle portion of the strap 1722 is pulled toward and contact the front of the user's head. As the strap 1722 contacts the front of the user's head, further tightening of the lace 1708 will cause the yoke 1904 to contact the rear of the user's head and may further pull the rear portion of the helmet towards the rear of the user's head. One advantage of the embodiment shown in
Specifically, the yoke 2004 may include a lateral extension or fifth guide 2010 protruding from a lower portion of each of the arm elements 2012. The fifth guide 2010 may include a slot formed along its extension at the inner surface of the yoke 2004. For example, the slot may include a first opening formed near the distal ends of the fifth guide 2010 and a second opening formed at the inner surface of the yoke 2004. The end portions of the strap 2022 may be slidably inserted within the slot with the ends of the strap 2022 positioned near or against the inner surface of the yoke 2004. In some embodiments, the second openings of the slots may be formed at the outer surface of the yoke 2004 such that the end portions of the strap 2022 may be slidably inserted through the slot and positioned near or against the outer surface of the yoke 2004. The first guides 1710 may be omitted in this configuration. The lace 1704 may be positioned near or against the outer surface of the yoke 2004 and guided along a triangle path via the loops at the ends of the strap 2022 and the reel assembly 1702.
Similar to the embodiments of
Because the strap 2022 of this embodiment may extend through the fifth guides 2010 and overlap with the yoke 2004, the lace 1704 of this embodiment may include an overall length that may be much shorter than the length of the lace 1704 in the embodiments of
When the lace 1704 is tightened by operation of the reel assembly 1702, tension is induced in the strap 2022 which in turn causes the strap 2022 to move radially to tighten around the user's head and the yoke 2004 may also be moved into contact with the rear of the user's head. Because the strap 2022 surrounds almost the entire circumference of the user's head, a substantially evenly distributed pressure against the user's head may be achieved, and thus may provide a more comfortable fit.
The yoke 2004 may be made of relatively flexible material that may allow the yoke 2004 to bend away from the rear inner surface of the helmet 1700. In some embodiments, the yoke 2004 may be made of relatively rigid material or the movement of the yoke 2004 relatively to the rear inner surface of the helmet 1700 may be limited. In either case, as the strap 2022 is tightened to fit around the user's head, the front of the helmet 1700 may be suspended from the front of the user's head, which may help to protect the user's head from impact forces applied to the front portion of the helmet 1700. The inner front surface of the helmet 1700 may additionally include padding to further protect the user's head from such impact.
Although the fifth guides 2010 of the embodiment shown in
While several embodiments and arrangements of various components are described herein, it should be understood that the various components and/or combination of components described in the various embodiments may be modified, rearranged, changed, adjusted, and the like. For example, the arrangement of components in any of the described embodiments may be adjusted or rearranged and/or the various described components may be employed in any of the embodiments in which they are not currently described or employed. As such, it should be realized that the various embodiments are not limited to the specific arrangement and/or component structures described herein.
In addition, it is to be understood that any workable combination of the features and elements disclosed herein is also considered to be disclosed. Additionally, any time a feature is not discussed with regard in an embodiment in this disclosure, a person of skill in the art is hereby put on notice that some embodiments of the invention may implicitly and specifically exclude such features, thereby providing support for negative claim limitations.
Having described several embodiments, it will be recognized by those of skill in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. Additionally, a number of well-known processes and elements have not been described in order to avoid unnecessarily obscuring the present invention. Accordingly, the above description should not be taken as limiting the scope of the invention.
Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limits of that range is also specifically disclosed. Each smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in that stated range is encompassed. The upper and lower limits of these smaller ranges may independently be included or excluded in the range, and each range where either, neither or both limits are included in the smaller ranges is also encompassed within the invention, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included.
As used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a process” includes a plurality of such processes and reference to “the device” includes reference to one or more devices and equivalents thereof known to those skilled in the art, and so forth.
Also, the words “comprise,” “comprising,” “include,” “including,” and “includes” when used in this specification and in the following claims are intended to specify the presence of stated features, integers, components, or steps, but they do not preclude the presence or addition of one or more other features, integers, components, steps, acts, or groups.
This application claims priority to U.S. Patent Application No. 62/190,638 filed Jul. 9, 2015, entitled “Fit Systems for Helmets,” the entire disclosure of which is hereby incorporated by reference, for all purposes, as if fully set forth herein.
Number | Date | Country | |
---|---|---|---|
62190638 | Jul 2015 | US |