Fittings are used to join or connect a conduit to another member, whether that other member be another conduit such as through T-fittings and elbow fittings, for example, or a device configured to be in fluid communication with the conduit, such as, for example, a valve. The term conduit as used herein includes, but is not limited to, metal tube and pipe. A fitting is typically configured to accomplish at least two functions within the pressure, temperature and vibration criteria that the fitting is designed to meet. First, the fitting is configured to grip the conduit so as to prevent loss of seal or blow out. Secondly, the fitting is configured to maintain a primary seal against leakage. The accomplishment of these two functions has been the driving factor in fitting design for decades. A multitude of factors influence the design of a fitting to meet a desired grip and seal performance criteria, but basic to any fitting design will be: 1) the characteristics of the conduit that the fitting must work with, including the material, outside diameter and wall thickness; and 2) the grip and seal performance level required of the fitting for its intended applications.
Fittings may include an assembly of: 1) a conduit gripping device, often in the form of a ferrule or ferrules, or a gripping ring-like structure, and 2) a pull-up mechanism for causing the gripping device to be installed on a tube end so as to grip the conduit and provide a seal against leakage. The term “pull-up” simply refers to the operation of tightening the fitting assembly so as to complete the assembly of the fitting onto the conduit with the desired grip and seal. During pull-up, the fitting typically undergoes plastic and elastic deformation.
In accordance with one inventive aspect of the present application, a gripping arrangement for a fitting is provided that maintains live-loaded engagement between a conduit gripping member; such as, for example, a ferrule, collet, or olive, and a conduit, such as tube or pipe. As used herein, “live-loaded engagement” refers to a condition in which stored energy within an arrangement imparts a force directed towards engagement of two or more components, such as, for example, a gripping member and a conduit. This live-loaded engagement may, for example, be maintained after the fitting has been disassembled, or after a tightening force has been reduced or withdrawn from the gripping member. By preserving live-loaded engagement between the gripping member and the conduit, the gripping arrangement may eliminate elastic movement of the gripping member with respect to the conduit, for example, upon fitting disassembly, and/or the need to re-establish a grip or seal between the components upon fitting reassembly, which may otherwise require additional tightening forces and/or additional deformation of sealing or gripping surfaces.
In one embodiment, a conduit gripping member of a fitting is adapted to be tightened to a conduit. A gripping portion of the gripping member engages the conduit when the gripping member is tightened to the conduit. A locking or retaining live-loading mechanism retains, locks, or otherwise holds the gripping portion in live-loaded engagement with the conduit when the gripping member is no longer being tightened to the conduit, such as, for example, when the fitting is disassembled from the conduit by loosening or separating first and second fitting components (e.g., a fitting body and nut). In one embodiment, the live-loading mechanism may be integral to the gripping member. In other embodiments, the live-loading mechanism may include one or more other fitting components, such as, for example, a separate live-loading member assembled with the fitting to provide the live-loading mechanism.
Further advantages and benefits will become apparent to those skilled in the art after considering the following description and appended claims in conjunction with the accompanying drawings.
The present application relates to conduit gripping arrangements that may be used with many types of fittings, such as, for example, tube fittings, and with many types of conduits, including, for example, many types of tubing and pipe. While the fittings of the exemplary embodiments described herein are each described as including a fitting body and nut that may be assembled with a tube, many different fitting arrangements may be used with the aspects of the present application, including fittings having one or more body components, and different types of coupling arrangements, including, for example, threaded connections, clamping connections, and push-to-connect arrangements. One exemplary fitting includes a threaded coupling body, a threaded coupling nut, and an annular tube gripping member. The nut is assembled with the body. The tube gripping member is assembled within a cavity formed by the fitting body and the nut.
According to one inventive aspect of the application, a conduit gripping arrangement includes a gripping member having a gripping portion that grips and/or seals with a conduit when the gripping member is tightened to the conduit by a tightening arrangement, such as, for example, a fitting assembled with the gripping member, or a tool used to clamp or tighten the gripping member on the conduit. While the gripping portion may function both to grip the fitting to the conduit and seal with the conduit, the gripping portion of some embodiments may function primarily or exclusively to grip the conduit, with a separate sealing member provided for sealing the fitting with the conduit. Alternatively, the gripping portion may function primarily or exclusively to seal the fitting with the conduit, with an additional gripping member provided to grip the fitting to the conduit. The gripping arrangement further includes a live-loading mechanism that holds the gripping portion in gripping and/or sealing engagement with the conduit. The live-loading mechanism may continue to hold the gripping portion in gripping and/or sealing engagement with the conduit when the gripping member is no longer being tightened to the conduit; for example, after clamping forces from a tightening arrangement have been reduced or withdrawn, or after a fitting assembled with the gripping member has been disassembled. To maintain gripping and/or sealing engagement between the gripping member and the conduit under such conditions, the live-loading mechanism may be configured to hold the gripping portion in live-loaded engagement with the conduit, in which a state of mechanically energized contact is maintained between the gripping portion and the conduit. This continued engagement may eliminate the need to re-establish a grip or seal between the gripping member and the conduit upon reassembly of the fitting, a process which may require additional deformation of conduit and gripping member sealing surfaces, as well as additional assembly torque of the fitting to re-establish this engagement.
The exemplary live-loading mechanism 3, which may be integral with the gripping member 2 or may include another component of the fitting 1, holds the tightened gripping member 2 in live-loaded engagement with the conduit 9. As such, this gripping and/or sealing engagement may be maintained after clamping or tightening forces have been reduced or withdrawn from the gripping member 2 (i.e., when the gripping member is no longer being tightened to the conduit), such as when the tightening arrangement has been loosened or withdrawn from the tightened gripping member 2, or after the fitting 1 has been loosened or disassembled from the gripping member 2, as shown schematically in
According to one inventive aspect of the present application, the live-loading mechanism 3 includes a component or a portion of a component that can become flexed or live-loaded, such as during tightening of the gripping member 2 to the conduit 9. While the resulting deformation of the component may, but need not, be partially plastic deformation, an elastic component of the deformation produces a flexed or live-loaded condition in which energy is stored in the component. As a result of this elastic deformation or flexure, the stored energy of the flexed component applies a gripping or retaining force, shown, for example, by arrow 3a, to the gripping member 2 to maintain the gripping and/or sealing engagement with the conduit 9 even upon fitting disassembly. While schematically illustrated as being directed perpendicular to the surface of the conduit 9, the gripping force 3a or forces may be directed in one or more of many different orientations or angles with respect to the conduit 9 to achieve the desired gripping and/or sealing engagement.
In one such example, deformation of the live-loaded component may involve deformation through a condition of higher load or elevated mechanical potential energy to a condition of reduced load or less elevated mechanical potential energy—movement that may be comparable to the movement of a toggle joint. While the reduced load (or live-loaded) condition retains greater mechanical potential energy than the pre-tightened gripping member 2 (
When the tightening arrangement, such as a fitting assembly or clamping tool, has been withdrawn from the gripping member, the flexed component may co-act with any one or more of the conduit 9, the gripping member 2 or other components to maintain the flexed condition of the flexing component, thereby maintaining the gripping force 3a applied to the gripping member 2. While this gripping force 3a may be equivalent to a gripping force applied to the gripping member 2 by the assembled fitting 1, the flexed component may also apply a reduced gripping force 3a, which may still be sufficient to maintain a desired engagement between the gripping member and the conduit.
As indicated above, the live-loading mechanism may be provided in many different fitting components or combinations of components. In one embodiment, the live-loading mechanism is integral with or a part of a gripping member. As one example, a conduit gripping member may elastically flex when tightened against a conduit by a tightening arrangement, resulting in stored energy within the gripping member. When the tightening arrangement has been withdrawn from the gripping member, the stored elastic energy within the gripping member causes the gripping member to maintain gripping and/or sealing engagement with the conduit.
The tightening force 5′, which may be directed at least partly radially into the tube 12, for example, by using chamfered or angled clamping surfaces on an axially compressing tightening arrangement causes the gripping portions 32a, 32b to plastically deform an outer surface of the tube 12, such as, for example, by cutting, indenting, or burnishing the tube surface. This plastic deformation may create a gripping and/or sealing engagement between the gripping portions 32a, 32b and the tube 12. The clamping or tightening force 5′ axially compresses the first and second fitting engaging portions 36a, 36b and causes the web portion 34 to flex or elastically deform into a flexed condition, as shown in
In deforming the web portion 34 during tightening of the gripping member 30 to the tube 12, the web portion may pass through a higher load or higher mechanical potential energy condition before being deformed to a reduced load condition, this motion being represented schematically by arrow 30a. While the reduced load (or live-loaded) condition provides sufficient gripping forces 34a, 34b to maintain the desired engagement between the gripping member 30 and the tube 12, the tendency for the web portion 34 to bias away from the higher load condition inhibits the gripping member 30 from moving out of the live-loaded condition and passing through the higher load condition to return to the un-flexed or non-live-loaded condition. As such, the flexed or live-loaded condition of the gripping member 30 may be maintained without additional external forces.
When a fitting 10 is assembled with the tube gripping member 30 on a tube 12, either upon initial pull-up or re-make of the fitting 10, as shown in
Many types of live-loading mechanisms may be provided to store energy in a fitting to maintain a gripping and/or sealing engagement between the gripping member and the conduit. In one embodiment, a gripping member may pivot into gripping engagement with a conduit when the gripping member is tightened against the conduit. In the exemplary embodiment of
In deforming the flexing portion 44 during tightening of the gripping member 40 to the tube 12, the flexing portion 44 may pass through a higher load or higher mechanical potential energy condition before being deformed to a reduced load condition. While the reduced load (or live-loaded) condition provides a sufficient gripping force 44a to maintain the desired engagement between the gripping member 40 and the tube 12, the tendency for the flexing portion 44 to bias away from the higher load condition inhibits the gripping member 40 from moving out of the live-loaded condition and passing through the higher load condition to return to the un-flexed or non-live-loaded condition. As such, the flexed or live-loaded condition of the gripping member 40 may be maintained without additional external forces.
When a fitting 10 is assembled with the tube gripping member 40 on a tube 12, either upon initial pull-up or re-make of the fitting, as shown in
According to another inventive aspect of the present application, a locking mechanism may be provided in another fitting component assembled with a conduit gripping member to hold a gripping portion of the gripping member in live-loaded gripping and/or sealing engagement with a conduit. In one embodiment, an annular live-loading member is assembled with a gripping member when the gripping member is tightened to a conduit, such that the live-loading member holds the gripping portion in engagement with the conduit. The live-loading member may be adapted to provide a sustained or permanent gripping force to the gripping portion of the conduit gripping member when the clamping force from a tightening arrangement has been reduced or withdrawn from the conduit gripping member, and/or when the fitting has been disassembled from the conduit. As with the conduit and other fitting components, the live-loading member may be constructed from many different materials, including metals such as, for example, stainless steels, nickel alloys, and copper alloys.
Many different types of live-loading members may be used with a conduit gripping member to provide a sustained gripping force. In one embodiment, a live-loading member may flex or elastically deform to interlock with a conduit gripping member. In the illustrated example of
When a fitting is assembled with the tube gripping member 120 on a tube 12, either upon initial pull-up or re-make of the fitting, the fitting body (not shown) and nut 16 are tightened against the live-loading member 150 and tube gripping member 120. In the illustrated embodiment, the fitting body of the assembled fitting seals against the fitting engaging portion 156 of the live-loading member 150. Seals may also be achieved between one or both of the live-loading member shoulder 152 and the tube 12, and the live-loading member caroming surface 158 and the tube gripping member 120. In another embodiment (not shown), the tube gripping member may be integral with the nut, such that the nut/tube gripping member and live-loading member remain locked on the tube when the fitting is disassembled.
In addition to cooperating with the live-loading member 150 to hold the tube gripping member 120 against the tube 12, the shoulder 152 may serve to axially align the tube when it is inserted into the fitting, or to reinforce the tube end during fitting pull-up to prevent excessive deformation of the tube end.
In another embodiment, a live-loading member may include an annular recess or gap adapted to receive a gripping portion of a gripping member and deflect or deform the gripping portion into gripping and/or sealing engagement with a conduit. In the illustrated example of
When a fitting is assembled with the tube gripping member 220 and live-loading member 250 on a tube 12, either upon initial pull-up or re-make of the fitting, the fitting body and nut (not shown) are tightened against the tube gripping member 220 and the live-loading member 250. In the illustrated embodiment, the fitting body of the assembled fitting seals against the fitting engaging portion 226 of the tube gripping member 220. Seals may also be achieved between one or both of the tube gripping member shoulder 223 and the tube 12, and the gripping portion 222 and the tube 12. In another embodiment (not shown), the live-loading member may be integral with the nut, such that the nut/live-loading member and tube gripping member remain locked on the tube when the fitting is disassembled.
In another embodiment, a live-loading member may interlock with another fitting component to squeeze or wedge a conduit gripping member into sustained gripping and/or sealing engagement with a conduit. In one such embodiment, as illustrated in
When a fitting is assembled with the tube gripping member 320 on a tube 12, the fitting body and nut (not shown) are tightened against the live-loading member 350 and cartridge member 360. In the illustrated embodiment, the fitting body of the assembled fitting seals against the fitting engaging portion 356 of the live-loading member 350. Seals may also be achieved between one or both of the live-loading member shoulder 352 and the tube 12, and the live-loading member and gripping member camming portions 358, 328. When the fitting is disassembled, the tube gripping member 320, live-loading member 350, and cartridge member 360 remain locked on the tube 12. In another embodiment (not shown), the cartridge member may be integral with the nut, such that the nut/cartridge member, tube gripping member, and live-loading member remain locked on the tube when the fitting is disassembled.
According to another inventive aspect of the present application, a live-loading member may be adapted to bend, flare, barrel, or otherwise deform a conduit end to engage or interlock the conduit end with the live-loading member, and/or to push the conduit into a sustained gripping and/or sealing engagement with the conduit gripping member when the conduit gripping member is tightened against the conduit. In one such embodiment, as shown in
In another embodiment, a conduit end may be caused to barrel into an interlocking engagement with a live-loading member. In the exemplary embodiment of
According to another inventive aspect of the present application, an annular live-loading member may be wedged between a conduit gripping member and a conduit, such that when the conduit gripping member is tightened to the conduit, the live-loading member pivots the conduit gripping member about the gripping portion to maintain a gripping and/or sealing engagement between the gripping portion and the conduit. In one such embodiment, as illustrated in
When a fitting 600 is assembled with the tube gripping member 620 on a tube 12, either upon initial pull-up or re-make of the fitting, the fitting body 14 and nut 16 are tightened against the tube gripping member 620. In the illustrated embodiment, the fitting body 14 of the assembled fitting 600 seals against the fitting engaging portion 626a of the tube gripping member 620. Further, contact between the tube engaging portion 652 and the tube 12 may also act as a damping portion that engages the tubing upon tightening of the fitting to inhibit vibration at the end of the tubing inserted in the fitting. Examples of other fitting components with damping portions are included in the '776 application.
According to another aspect of the present application, a fitting may be provided with multiple gripping portions on one or more fitting components members to provide additional gripping and/or sealing locations on a conduit. In one such embodiment, one of the conduit gripping members may perform some additional function, such as, for example, engagement with the conduit to dampen vibrations.
Accordingly, a live-loading member may be provided with a gripping portion that cooperates with a gripping portion of a conduit gripping member to provide gripping and/or sealing engagement with the conduit. In one embodiment, the gripping portion of the conduit gripping member may provide primarily gripping engagement, while the gripping portion of the live-loading member may provide primarily sealing engagement. In another embodiment, the gripping portions of the conduit gripping member and the live-loading member may each provide both gripping and/or sealing engagement. In yet another embodiment, the gripping portion of the live-loading member may primarily serve to bias the live-loading member against the conduit gripping member to apply a sustained or live-loaded gripping force to the conduit gripping member.
In the illustrated example of
When a fitting 700 is assembled with the tube gripping member 720 on a tube 12, either upon initial pull-up or re-make of the fitting, the fitting body 14 and nut 16 are tightened against the tube gripping member 720. In the illustrated embodiment, the fitting body 14 of the assembled fitting 700 seals against the fitting engaging portion 726a of the tube gripping member 720.
In other such embodiments, a live-loading member may be configured to hinge or pivot upon tightening into a live-loaded condition in which the live-loading member engages a conduit and transfers a pivoting gripping force to a conduit gripping member to maintain a live-loaded gripping and/or sealing engagement between the gripping member and the conduit. In the illustrated example of
In pivoting the gripping member 820 and the live-loading member 850 during tightening of the gripping arrangement, the gripping and live-loading members 820, 850 may pass through a higher load or higher mechanical potential energy condition, shown in
In another embodiment, a gripping member may be provided with a camming surface configured to cooperate with a pivoting live-loading member to provide a live-loaded condition in both the live-loading member and the gripping member upon tightening with a conduit. In the illustrated example of
In pivoting the gripping member 920 and the live-loading member 950 during tightening of the gripping arrangement, the gripping and live-loading members 920, 950 may pass through a higher load or higher mechanical potential energy condition, shown in
In another embodiment, a gripping member may interlock with a live-loading member, with the interlocking portions of the gripping member and live-loading member providing gripping forces to maintain sustained gripping and/or sealing engagement of gripping portions on both gripping and live-loading members with a conduit. Many different structures or configurations may be used to provide an interlocking engagement between the gripping and live-loading members. In one example of such a configuration, an axially extending annular slot may be provided in one of the gripping member and the live-loading member, and a complementary shaped axially extending projection may be provided on the other of the gripping member and the live-loading member. The slot and projection may be adapted for an interference fit, such that when the live-loading member and gripping member are axially compressed during tightening of the gripping arrangement, the live-loading member and/or gripping member flex to apply gripping forces to the gripping portions, thereby sustaining live-loaded gripping and/or sealing engagement with the conduit.
In the illustrated embodiment of
When a fitting 1000 is assembled with the tube gripping member 1020 on a tube 12, either upon initial pull-up or re-make of the fitting, the fitting body 14 and nut 16 are tightened against the live-loading member 1050 and tube gripping member 1020. In the illustrated fitting assembly 1000, the fitting body 14 seals against the fitting engaging portion 1056 of the live-loading member 1050.
According to the present application, other features or properties may be provided with a fitting assembly to enhance the gripping, sealing, or other performance characteristics of the conduit gripping member or other fitting components. For example, many different sealing arrangements may be provided to achieve a seal between fitting coupling components, such as a fitting body or coupling nut, and either the conduit gripping member or the live-loading member. As one example, the fitting component and the live-loading or conduit gripping member may be provided with opposed sealing surfaces that engage each other to create a seal, as shown, for example, in
While the gripping portions of the illustrated embodiments of
As another example of additional or alternative features or properties, all or part of a conduit gripping member may be hardened to provide an improved grip or deformation of a conduit end. For example, the conduit gripping members of each of the illustrated embodiments may be hardened. A harder indenting edge or gripping portion experiences less deformation while the indenting edge plastically deforms the tubing, which also results in lower force required to plastically deform the conduit. In an exemplary embodiment, the gripping portion has a Rockwell hardness scale C hardness between Rc 40 and Rc 70. Examples of hardening techniques that can be employed include, but are not limited to, case hardening, work hardening, and hardening using a low temperature carburization process. The entire gripping member may be hardened, or only a portion of the gripping member, such as the gripping portion may be hardened. One process that can be used to harden the gripping portion without hardening the remainder of the gripping member is disclosed in U.S. Pat. No. 6,165,597, entitled “Selective Case Hardening Processes at Low Temperature” to Williams et al., which is incorporated herein by reference in its entirety. The gripping member to be hardened may be made from any suitable material, including, for example, nickel alloys, titanium, copper alloys, steel, stainless steel, such as 316 stainless steel, and other metals.
As still another example of additional or alternative features or properties, a fitting component, such as a conduit gripping member or live-loading member, may be made from a shape memory alloy, such that when the fitting component is made to return to a “remembered” shape, a sustained gripping force is applied to a gripping portion of the conduit gripping member to maintain gripping and/or sealing engagement with the conduit. Many different shape memory alloys may be used. Some examples of suitable shape memory alloy are disclosed in U.S. patent application Publication No. 2006/0151069, Ser. No. 11/327,011, entitled “Carburization of Ferrous-based Shape Memory Alloys,” filed on Jan. 6, 2006, which is incorporated herein by reference in its entirety.
As yet another example of additional or alternative features or properties, a substance may be applied to one or more fitting components, such as a conduit gripping member or live-loading member, to enhance fitting performance. For example, a lubricant may be applied to a fitting component to attenuate vibrations, retard oxidation, and/or disperse debris. Examples of suitable lubricants and methods of applying the lubricants to tube fittings are disclosed in PCT application US/06/03909, entitled “Fitting with Lubricated Ferrule,” filed on Feb. 6, 2006 and published United States patent application Publication Number 2003/0155045, Ser. No. 10/358,946, entitled “Lubricated Low Temperature Carburized Stainless Steel Parts,” filed on Feb. 5, 2003, which are incorporated herein by reference in their entirety.
While various inventive aspects, concepts and features of the inventions may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present inventions. Still further, while various alternative embodiments as to the various aspects, concepts and features of the inventions—such as alternative materials, structures, configurations, methods, circuits, devices and components, software, hardware, control logic, alternatives as to form, fit and function, and so on—may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts or features into additional embodiments and uses within the scope of the present inventions even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the inventions may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present disclosure; however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated. Moreover, while various aspects, features and concepts may be expressly identified herein as being inventive or forming part of an invention, such identification is not intended to be exclusive, but rather there may be inventive aspects, concepts and features that are fully described herein without being expressly identified as such or as part of a specific invention, the inventions instead being set forth in the appended claims. Descriptions of exemplary methods or processes are not limited to inclusion of all steps as being required in all cases, nor is the order that the steps are presented to be construed as required or necessary unless expressly so stated.
This application is a continuation of U.S. Ser. No. 11/897,437, filed Aug. 30, 2007 entitled FITTING FOR FLUID CONDUITS, which claims the benefit of U.S. provisional patent application Ser. No. 60/841,812, entitled FITTING FOR FLUID CONDUITS and filed Sep. 1, 2006, the entire disclosures of which are fully incorporated herein by reference.
Number | Date | Country | |
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60841812 | Sep 2006 | US |
Number | Date | Country | |
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Parent | 11897437 | Aug 2007 | US |
Child | 12970173 | US |