These and other aspects and advantages of the present invention will be apparent to those skilled in the art from the following description of the preferred embodiments in view of the accompanying drawings, in which:
In many tube fittings, the nose of a ferrule is cammed inward toward and into the tube by a shallow (for example, 12° or 20°) camming surface or tapered surface on the fitting body. This angle is suitable for effecting tube gripping by the ferrule but is not optimal for also effecting a seal on the body by the ferrule. On the other hand, a steeper (for example, 45°) camming angle, can be better to effect a seal by the ferrule but can be less effective at producing the needed grip. The present invention as described below with reference to exemplary (but not limiting) embodiments addresses this issue.
Showing one representative embodiment,
The tube 410 as illustrated has a cylindrical side wall 412 centered on an axis 414. The side wall 412 defines a fluid flow passage 416 in the tube 410. The tube side wall 412 has a cylindrical outer surface 418 centered on the axis 414. (As used herein, the term “tube” is intended to cover hollow cylindrical pipes of different and varying diameters, including those commonly known as tube, pipe, and conduit.)
The body 420 has a cylindrical inner surface 422 centered on the axis. The surface 422 defines a bore or tube socket 424 in which the end of the tube 410 is received. The body 420 has an external thread convolution 426 for engagement with the nut 440, as described below. The fitting 400 is adapted to seal between the body 420 and the tube 410, and to secure them to each other so that the tube does not come out of the bore 424 in the body.
The body 420 has an annular end surface or back face 428 that extends radially inward from the thread convolution 426. The body 420 also has a frustoconical camming surface or tapered surface 430 that extends between the inner surface 422 and the end surface 428. The camming surface 430 extends at an angle to the axis 414. In one exemplary embodiment, as shown, the camming surface 430 extends at about a 12° angle to the axis 414. The camming surface 430 is presented radially inward toward the axis 414 and axially in a direction toward the drive nut 440. The camming surface 430 is located adjacent to the surface 422 and defines a camming mouth 432 of the body 420 that is located adjacent to the tube socket 424. The body 420 has an edge 434 at the intersection of the camming surface 430 and the end surface 428.
The driver or nut 440 includes a first cylindrical surface or inner surface 442 centered on the axis 414. The surface 442 defines a bore 444 through which the tube 410 extends. At a location radially outward and spaced axially from the inner surface 442, the nut 440 has an internal thread convolution 446 for engagement with the external thread 426 on the body 420.
The nut 440 has a frustoconical drive surface or drive face 448 that extends radially and axially between the inner surface 442 and the internal thread 446. The drive face 448 extends at an angle to the axis 414 and is presented radially toward the axis and axially toward the body 420. In the embodiment shown in
The adaptor ring 450 and the ferrule 302 are located in the space between the drive face 448 of the nut 440 and the body 420. The adaptor ring 450 can be, but need not be, made from the same material as the ferrule 302.
The adaptor ring 450 in the embodiment of
The outer portion 452 of the ring 450 also has an annular front face 462 that extends radially inward from the front end of the outer surface 458, in a direction normal to the outer surface and to the axis 414. The front face 462 is presented axially in a direction toward the end surface 428 of the body 420. In the particular adaptor ring 450 that is shown in
The adaptor ring 450 has a camming surface 464 that is presented radially inward toward the axis 414 and also is presented axially toward the back of the fitting, in a direction toward the drive face 448 of the nut 440. The camming surface 464 extends at an angle to the axis 414, which, in the embodiment illustrated in
The inner portion 454 of the adaptor ring 450 has a cylindrical inner surface 466 that extends parallel to the axis 414. The inner surface 466 defines a bore 468 in which the tube 410 is slidably received. The inner surface 466 overlies and is spaced apart from the outer surface 418 of the tube 410, before the fitting 400 is made up. The adaptor ring 450 has an edge 470 at the intersection of the inner surface 466 and the camming surface 464.
The inner portion 454 of the ring 450 has an annular front face 472 that extends radially outward from the inner surface 466, in a direction normal to the inner surface and to the axis 414. The front face 472 is presented axially in a direction toward the camming mouth 432 of the body 420. The front face 472 of the inner portion 454 of the ring is farther forward in the fitting 400, that is, is located closer to the body 420 and farther from the nut 440, than is the front face 462 of the outer portion 452 of the ring. A chamfer breaks the edge defined by surface 462 and surface 472.
The inner portion of the adaptor ring 450 also has an engagement surface 474 that extends between and interconnects the front face 472 of the inner portion 454 of the ring, and the front face 462 of the outer portion 452 of the ring. The engagement surface 474 may be a single concave or planar surface, or may be a series of concave or planar surfaces, or a combination of various types of surfaces. The engagement surface 474 spans the neck portion 456 of the adaptor ring 450, extending between the front face 472 of the inner portion 454 and the front face 462 of the outer portion 452. The engagement surface 474 is presented toward the body 420 and, specifically, toward the edge 434 on the body. On the opposite side of the adaptor ring 450, the camming surface 464 of the adaptor ring 450 spans the neck portion 456 of the adaptor ring, extending between the inner surface 466 and the back face 460 of the outer portion 452.
The dimensions of the adaptor ring 450 are selected so that its radially inner portion 454 can move into the camming mouth 432 of the body 420, while the radially outer portion 452 can not. Specifically, movement of the adaptor ring 450 in a direction axially toward the camming mouth 430 of the body 420 is blocked, as described below, by engagement of the adaptor ring engagement surface 474 (or the front face 462) with the body 420.
When the fitting 400 is made up, the nut 440 is tightened on the body 420, and moves axially toward the body (in a direction to the left as viewed in
The adaptor ring 450 is moved forward by the ferrule 302 until it engages the body 420. The engagement surface 474 of the adaptor ring 450 engages the edge 434 on the body 420 to act as a stop for the adaptor ring. This engagement blocks any further substantial movement of the adaptor ring 450 toward the body 420, and may be sensed by sensing torque on the nut 400 to determine sufficient pull up. The adaptor ring 450 is captured between the ferrule 302 and the body 420, and the ferrule is captured between the adaptor ring and the nut 440.
The inner portion 454 of the adaptor ring 450 is located in the camming mouth 432 of the body 420, radially inward of the camming surface 430 but not in engagement with the camming surface. Alternatively, the adaptor ring 450 can engage the camming surface 430. The outer portion 452 of the adaptor ring 450 is located radially outward of the camming surface 430 of the body 420, and axially between the end face 428 of the body and the drive face 448 of the nut 440.
As the nut 440 is tightened further, the ferrule 302 is compressed and plastically deformed, and is driven into gripping and sealing engagement with the adaptor ring 450 and the tube 410. The ferrule 302 may hinge and/or collet, and may be hardened to make it more suitable for use with the relatively steep 45° camming angle of the adaptor ring 450.
The nose 310 of the ferrule engages the 45° camming surface 464 on the adaptor ring, rather than the 12° camming surface 430 on the body 420. Thus, the nose 310 of the ferrule 302 is cammed radially inward toward and into the tube 410 by a 45° camming surface, rather than by a 12° camming surface.
A seal is established between the engagement surface 474 of the adaptor ring 450 and the edge 434 of the body 420. This seal prevents fluid from the tube 410 from passing radially outward of the adaptor ring 450. This seal is not a sliding seal, that is, is not of the type established when a ferrule cams and slides against a camming surface of a fitting body. In contrast, the adaptor ring 450 is positively stopped from movement relative to the body 420, and the engagement surface 474 thus seals in a fixed manner against the edge 434 of the body. The adaptor ring 450 does not have to establish a seal against the tube 410.
Another seal is established between the nose 310 of the ferrule 302 and the camming surface 464 of the adaptor ring 450. A third seal is established between the nose 310 of the ferrule 302 and the tube 410. These seals together provide the desired sealing function of the fitting 400, preventing fluid from passing radially inward of the adaptor ring. At the same time, the nose 310 of the ferrule 302 is driven into the material of the tube 310 to form a generally radial shoulder 476, blocking removal of the tube from the bore 424 in the body 420 and thus providing the desired gripping function of the fitting 400. The underside of the adaptor ring can be configured to allow space for the chip of tubing that is curled up by the ferrule nose. Thus, with the use of the adaptor ring 450, the fitting 400 can give up the increased grip benefit of the 12° camming surface, because excellent grip is provided from the ferrule 302, that is cammed into the tube by the 45° camming surface of the adaptor ring.
The radially inner portion 454a of the adaptor ring 450a has a convex configuration including a convex outer surface 478 presented toward the camming surface 430 of the body 420. The convex outer surface 478 merges into a concave engagement surface 474a that merges into the front face 462a of the radially outer portion 452a of the adaptor ring 450a. The resulting configuration of the adaptor ring 450a includes a “bullnose” shaped inner portion 454a that still fits into the camming mouth 432 of the body 420, but that also projects radially outward sufficiently to engage the camming surface 430 of the body when the fitting 400a is made up.
When the drive nut 440 pushes the ferrule 302 into the adaptor ring 450a, the adaptor ring is pushed into engagement with the body 420, as shown in
In the embodiment of
The adaptor ring 450b has an outer portion 452b that is longer axially than the outer portion of either of the rings 450 and 450a. The outer portion 452b of the adaptor ring 450b includes a nose portion 480 that projects forward (in a direction toward the body 420), overlying the inner portion 454b of the ring and extending past the surface 474b. The outer portion 452b also includes a tail portion 482 that projects backward (in a direction toward the nut 440), overlying a significantly greater part of the ferrule 302 (in the illustrated embodiment, over most of the ferrule) than does the outer portion 452 of the adaptor ring 450 (
When the fitting 400b is made up, as shown in
When the fitting 400b is made up, the tail portion 482 engages the drive face 448 of the nut 440 to as a stop to limit movement of the nut 440 in a direction toward the body 420. This can provide torque sensing to ensure sufficient pull up of the fitting 400b.
The back wall 324c of the ferrule 302c extends radially outward farther than the back wall 324 of the ferrule 302 (
The outer portion 452c of the adaptor ring 450c includes a tail portion 482c that projects backward (in a direction toward the nut 440), overlying a significantly greater part of the ferrule 302 than does the outer portion 452 of the adaptor ring 450 (
The inner portion 454c of the adaptor ring 450c is elongated axially in a forward direction, compared to the inner portion 454 of the adaptor ring 450 (
When the fitting 400c is made up, the stop surface 486 on the tail portion 482c of the adaptor ring 450c engages the stop surface 480 on the back wall 324c of the ferrule 302c. At the same time, the front face 462c of the adaptor ring 450c engages the end surface 428 of the body 420. As a result, the outer portion 452c of the adaptor ring 450c and the back wall 324c of the ferrule 302, together, act as a stop to limit movement of the nut 440 in a direction toward the body 420. This can provide torque sensing to ensure sufficient pull up of the fitting 400c.
The adaptor ring 450d has an extended nose 490 that fits into the camming mouth 432. The nose 490 has a sharp edge 492 that digs into the camming surface 430, upon make-up, to provide a seal between the adaptor ring 450d and the fitting body 420. The ferrule 302d has a relatively small nose 496 that fits under the relatively small 45° camming mouth 494 of the adaptor ring 450d. The ferrule 302d seals against the 45° back end or camming mouth 494 of the adaptor ring 450d and grips on the tube 410.
The fitting 400d does not have a positive stop built into it. Instead, the fitting 400d is designed to be pulled up a given number of turns of the nut, thereby ensuring sufficient pull up of the fitting.
The one adaptor ring 500 has a long and slender nose 520 that fits into the camming mouth 432. The nose 520 has a sharp edge 522 that digs into the camming surface to provide a seal between the adaptor ring 500 and the fitting body 420. Because the nose 520 is long and slender, it produces less tendency to swell out the fitting body 420 when the fitting 400d is made-up.
The adaptor ring 504, in contrast, has a shorter and thicker nose 524 that seals between the adaptor ring and the fitting body 420. Because the nose 524 of the adaptor ring 504 is shorter and thicker in cross-section, it has a greater resistance to axial compression under load. The qualities of the intermediate adaptor ring 502 illustrated fall between the qualities of the rings 500 and 504. The three nose designs are illustrated to show that the length and thickness of the nose are variables and that the designer can select between them or can select a nose with a different length and thickness.
The fitting 400e has a positive stop built into it. This can provide torque sensing to ensure sufficient pull up of the fitting. Specifically, the nut 440 is designed to bottom out on the adaptor ring 500-504. The three different ferrules 510-514 that are illustrated in
As noted above, the ferrule grips the tube to prevent the tube from coming out of the tube socket in the fitting body. Under high pressure, a significant amount of strain can be present in the tube, evidenced as an axially outwardly directed force on the tube and on any component that is attached to or gripping the tube. Sufficient strain on the tube, if transmitted to the adaptor ring, can break or reduce the seal between the adaptor ring and the body. It is preferable to prevent this from occurring.
As illustrated schematically in
In a second manner, the nose of the adaptor ring, that is, the portion radially inward of the camming surface, can be ramped or chamfered radially outward, away from the outer surface of the tube, as illustrated schematically in
Third, the nose of the adaptor ring can be both rounded and ramped, as illustrated schematically by the adaptor ring 544 shown in
In these manners, or in another manner, with an adaptor ring so configured, then under high pressure the tube can freely move and strain outward. As other examples, an elliptical end portion can be provided, or the nose portion can be broken off by broaching, for example, to provide the desired non-sharp configuration for the nose portion or end portion of the adaptor ring. Combinations of tapers and curved surfaces are also possible. The features of the adaptor rings shown in
From the above description of the invention, those skilled in the art will perceive improvements, changes, and modifications in the invention. Such improvements, changes, and modifications within the skill of the art are intended to be included within the scope of the appended claims.
This application claims the benefit of the filing date of U.S. Provisional Application No. 60/481,593 filed Nov. 3, 2003, the entire disclosure of which is incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US04/36677 | 11/3/2004 | WO | 00 | 12/5/2005 |
Number | Date | Country | |
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60481593 | Nov 2003 | US |