The present invention relates to fitting structures for electrical connection parts.
Electrical connection parts which are mounted in vehicles and the like are known. In most cases, such an electrical connection part includes a case body that is formed with an opening for establishing a connection with an external connection terminal, and a cap that is attachable to and detachable from (a fitting portion of) the case body, as disclosed in Japanese Laid-open Patent Publication (Kokai) No. 2009-277439. In an electrical junction box having such a structure, if the case body and the cap both have a circular profile whereas the opening is rectangular, it increases the overall size of the electrical junction box. Japanese Laid-open Patent Publication (Kokai) No. 2014-232584 discloses a joint connector including a case body and a cap having a rectangular profile.
The electrical connection parts disclosed in Japanese Laid-open Patent Publication (Kokai) No. 2009-277439 and Japanese Laid-open Patent Publication (Kokai) No. 2014-232584 are configured so that the cap is turnably connected to the case body and is attached to the case body with a turning action. In some cases, in order to provide a cap with a function to prevent same from falling off from a case body, the cap and the case body are configured to engage with each other via their engagement pieces.
However, in the case of an electrical connection part configured such that the cap and the case body engage with each other via their engagement pieces and the fitting portion of the case body has a rectangular profile, the engagement pieces are subjected to a large amount of stress due to turning actions of the cap given when the cap is attached to or detached from the case body. In particular, there is a risk that, each time when the cap is detached from the case body, the engagement piece is pulled, resulting in damage near the root of the engagement piece after the cap is used for a long period of time. Hence, there is room for improvement in terms of increasing durability in repeated attaching and detaching actions of the cap while avoiding an increase in size of the electrical connection part.
One or more aspects of the present invention are directed to electrical connection parts that improve durability and avoid an increase in size thereof.
Accordingly, a fitting structure for an electrical connection part according to one aspect includes a case body and a cap. The case body houses a connection terminal and includes a substantially rectangular opening for a connection of an external connection terminal to the connection terminal. The cap covers the opening in a state of being attached to the case body and is connected to the case body attachably to and detachably from the case body so as to be turnable about a center of turning, where the center of turning extends substantially perpendicular to an insertion direction in which the external connection terminal travels toward the connection terminal. The case body further includes a fitting portion and a first engagement piece. The fitting portion is formed around the opening to enable the cap to be fitted and has a substantially rectangular outer shape when the opening is viewed from the front. The first engagement piece extends from the fitting portion in a direction of an outer periphery of the case body, to be substantially perpendicular to the insertion direction. The cap further includes a second engagement piece that extends in a direction of an inner periphery of the cap to engage with the first engagement piece. The first engagement piece includes a first extension corresponding to a side closest to the center of turning among four sides of the substantially rectangular outer shape of the fitting portion. The second engagement piece includes a second extension corresponding to the side closest to the center of turning in a state the cap being attached to the case body. The length of at least one of the first extension or the second extension in a direction of the center of turning decreases toward an end of the at least one of the first extension or the second extension in an extension direction in which the at least one of the first extension or the second extension extends.
Accordingly, a fitting structure for an electrical connection part according to another aspect includes a fitting structure for an electrical connection part according to one aspect includes a case body and a cap. The case body houses a connection terminal and includes a substantially rectangular opening for a connection of an external connection terminal to the connection terminal. The cap covers the opening in a state of being attached to the case body and is connected to the case body attachably to and detachably from the case body so as to be turnable about a center of turning, where the center of turning extends substantially perpendicular to an insertion direction in which the external connection terminal travels toward the connection terminal. The case body further includes a fitting portion and a first engagement piece. The fitting portion is formed around the opening to enable the cap to be fitted and has a substantially rectangular outer shape when the opening is viewed from the front. The first engagement piece extends from the fitting portion in a direction of an outer periphery of the case body, to be substantially perpendicular to the insertion direction. The cap further includes a second engagement piece that extends in a direction of an inner periphery of the cap to engage with the first engagement piece. The first engagement piece includes a first extension corresponding to a side closest to the center of turning among four sides of the substantially rectangular outer shape of the fitting portion. The second engagement piece includes a second extension corresponding to the side closest to the center of turning in a state the cap being attached to the case body. At least one of the first extension or the second extension includes chamfers located in in an area from a middle position to one end position of the at least one of the first extension or the second extension and in an area from the middle position to the other end position of the at least one of the first extension or the second extension, both extending in the direction of the center of turning.
According to the foregoing configuration, the durability of electrical connection parts can be improved and an increase in size thereof can be avoided.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will be described hereinbelow with reference to the drawings.
The electrical connection part 100 includes a case body 30 and a cap 10. The case body 30 is a housing with an opening 33. The case body 30 is mounted onto a vehicle such that the opening 33, which is a port, opens toward the inside of the vehicle. The case body 30 houses a connection terminal 34 inside the opening 33. The connection terminal 34 is a terminal to which an external connection terminal is connected so as to establish an electrical connection with external equipment. The connection terminal 34 can be, for example, a power supply socket, a cigar socket, or a USB terminal, or the like, but the type of the connection terminal 34 is irrelevant.
The case body 30 is made of a resin or the like. The cap 10 is made of a resin of a higher elasticity than the case body 30 (like rubber). It should be noted that the hardness of the cap 10 and the case body 30 is not limited to or by the relationship illustrated, and that there no limitations on the raw materials of the cap or the case body.
The opening 33 in the case body 30 is provided in order to connect an external connection terminal to the connection terminal 34, and the direction of the opening is substantially parallel to the insertion direction F1 (
The cap 10 can be fitted to the fitting portion 36, which will be described later. The outer shape of the fitting portion 36 is substantially rectangular when the opening 33 is viewed from the front (from the insertion direction F1). Similarly, the outer shapes of the base portion 31 and step portion 32 when viewed from the insertion direction F1 are also substantially rectangular. The fitting portion 36 is formed around the opening 33. The first engagement piece 39 extends from the fitting portion 36 outside or in the direction of the outer periphery of the case body 30. The first engagement piece 39 is flanged. Therefore, the first engagement piece 39 to be substantially perpendicular to the insertion direction F1, and the thickness direction of the first engagement piece 39 is substantially parallel to the insertion direction F1. The detailed shape of the first engaging piece 39 will be described later.
The cap 10 is connected to the case body 30 attachably to and detachably from the case body 30 and covers the opening 33 when attached to the case body 30 (in the attached state).
With the fixed portion 15 fixed to the base portion 31, the cap 10 is connected to the case body 30 attachably to and detachably from the case body 30 so as to be turnable about a center of turning C1. The cap 10 further includes a second engagement piece 16 (see
As illustrated in
As illustrated in
As illustrated in
Next, the shape of the first engagement piece 39, particularly the shape of the extension 39a, will be described in detail. As illustrated in
The middle position of the extension 39a in the center-of-turning direction is P0. Viewed from the insertion direction F1, the leading edge of the extension 39a includes chamfers 39a1 and 39a2 on both sides of the middle position P0, which are chamfered sections angled with respect to the center of turning C1. The chamfers 39a1 and 39a2 are both circular-arc-shaped sections.
When detaching the cap 10, a user first grasps the bottom of the peripheral wall portion 12 to disengage the extension 16b from the extension 39b (
It should be noted that the cap 10 is capable of turning about the case body 30 with the center of turning C1 serving as the center, but the effective center of turning can change during the processes of attaching and detaching the cap. This is because the cap 10 is highly elastic, and the bottom of the peripheral wall portion 12, and the extension 16b are primarily manipulated. Although the centers of turning C1 to C3 illustrated in
Next, the user further turns the bottom of the peripheral wall portion 12 and completely removes the extension 16b from the extension 39b (
Here, unless configured with some kind of ingenuity, the extension 16a will undergo significant elastic deformation in the step illustrated in
The effect of ingenuity of shape will now be described. In general, if a large amount of stress is applied to the extension 16a all at once at the moment when the extension 16a is disengaged from the extension 39a, the damage will be significant. However, in this embodiment, the extension 39a includes chamfers 39a1 and 39a2. Therefore, the state of engagement between the extension 16a and the extension 39a is gradually cancelled during the process of detaching the cap 10. Moreover, the entire leading edge of the extension 39a is circular-arc-shaped, and hence the engagement between same and the extension 16a is gradually released until the extension 16a is completely removed from the extension 39a. Thus, the amount of stress on the extension 16a at the moment the extension 16a is disengaged from the extension 39a is reduced. Therefore, the occurrence of damage to the extension 16a is suppressed, and the durability of the cap 10 is improved. It should be noted that such action is also the same even from the standpoint of the extension 39a. In other words, even if the extension 39a were formed using a material that is more highly elastic than the extension 16a, the amount of stress on the extension 39a at the moment the extension 39a is disengaged from the extension 16a would be smaller. Therefore, damage to the extension 39a is suppressed, and the durability of the case body 30 is improved. As a result, according to the present invention, the durability of an electrical connection part provided with the cap 10 and the case body 30 can be improved.
According to this embodiment, the opening 33 is substantially rectangular, and the outer shape of the fitting portion 36 formed around the opening 33 is also substantially rectangular. This means that there is no need to make the profiles of the case body 30 and cap 10 circular. Therefore, the outer shape of the fitting portion 36 has smaller outer dimensions than if same were circular or another shape. Furthermore, the length L of the extension 39a in the direction parallel to the center of turning C1 decreases toward the end of the extension 39a in the extension direction. As a result, the engagement between the extension 16a and the extension 39a is gradually released when the cap 10 is detached from the case body 30. Therefore, because a large amount of stress is not generated in the extension 16a primarily during the detachment, damage to the extension 16a due to repeated use can be suppressed. Thus, the durability of the electrical connection part 100 can be improved and an increase in size thereof can be avoided.
In addition, the cap 10 includes a receiving section 19a as a concave relief section that is depressed outside or in the direction of the outer periphery of the cap 10, and in the attached state, the end of the extension 39a in the extension direction is fitted to the receiving section 19a. The extension 39a is thus prevented from being too long and bending in the attached state, thereby suppressing a drop in the sealing ability.
For instance, in the example illustrated in
According to the first embodiment, the extension 39a of the first engagement piece 39 of the case body 30 fulfills the foregoing first and second conditions. In contrast, according to a second embodiment of the present invention, the extension 16a of the second engagement piece 16 of the cap 10 is configured to fulfill the foregoing first and/or second condition. Features that differ from the first embodiment will primarily be described.
Furthermore, the first surface 36a constitutes the side (upper side) closest to the center of turning C1 among the four sides of the substantially rectangular outer shape of the fitting portion 36 of the case body 30, and the first surface 36a is not linear or flat but curved. In other words, the fitting portion 36 includes a first surface 36a as a concave relief section that is depressed inside or in the direction of the inner periphery of the case body 30 and has a shape corresponding to the extension 16a (the second extension) of the cap 10. However, the open shape formed by the extensions 16a, 16b, 16c, and 16d of the cap 10 is a shape that fits the outer shape of the fitting portion 36. The shape of the end of the extension 16a in the extension direction is the same as the end shape of the extension 39a (
It should be noted that flat sections 36ax that are substantially parallel to the center of turning C1 are provided at both ends of the first surface 36a. Correspondingly, flat sections 16ax that are substantially parallel to the center of turning C1 is provided at both ends of the extension 16a. The presence of the flat sections 16ax enhances the strength of the extension 16a because the boundary between the extension 16a, which is a substantially circular arc section, and the extensions 16b and 16c does not have a sharp acute angle. However, the flat sections 36ax and the flat sections 16ax are not essential.
Also in the case of the configuration of this embodiment, when the cap 10 is detached from the case body 30, the engagement between the extension 16a and the extension 39a is gradually released. Thus, this embodiment affords the same advantageous effects as the first embodiment in terms of improving the durability of the electrical connection part 100 and avoiding an increase in size thereof.
It should be noted that, according to this embodiment, even if the extension 16a is longer than the depth of the first surface 36a, the extension 16a may bend in the attached state such that the end of the extension 16a does not abut against the first surface 36a.
It should be noted that, also according to this embodiment, the shapes as per the variations (
Although the present invention has been described in detail hereinabove on the basis of preferred embodiments, the present invention is not limited to or by these specific embodiments and may also include various modifications falling within a scope not departing from the spirit of the invention. Portions of the foregoing embodiments may also be suitably combined.
This application claims the benefit of Japanese Patent Application No. 2020-127297 filed on Jul. 28, 2020 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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JP2020-127297 | Jul 2020 | JP | national |
Number | Name | Date | Kind |
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5403212 | Aimasso | Apr 1995 | A |
9444179 | Elbaz | Sep 2016 | B1 |
10348030 | Lin | Jul 2019 | B1 |
10801233 | Pedersen | Oct 2020 | B2 |
20090130875 | Guo | May 2009 | A1 |
20170227992 | Yoshioka | Aug 2017 | A1 |
Number | Date | Country |
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0581320 | Feb 1994 | FR |
2009-277439 | Nov 2009 | JP |
2014-232584 | Dec 2014 | JP |
Number | Date | Country | |
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20220037831 A1 | Feb 2022 | US |