Patent Application
20120325631
The present invention relates to a fixed contact structure for sliding a movable contact on a board.
In the past, there have been proposed various types of a fixed contact structure for sliding a movable contact on a board (refer to Patent Literature 1 and Patent Literature 2).
The resist layer 102 is disposed without any gaps in the entire periphery of the three fixed contacts 103.
Three movable contacts 110 are disposed at intervals on the board 100. Each of the three movable contacts 110 slides on the corresponding fixed contact 103 and a region of the resist layer 102 which is extended from the corresponding fixed contact 103 along a sliding direction S which corresponds to a longitudinal direction of the fixed contact 103. In this way, an electric signal can be obtained in accordance with a sliding position of the three movable contacts 110.
Actually, it is difficult to uniform the thickness (or uniform the height of the surfaces) of the fixed contact 103 and the resist layer 102 which are disposed on the substrate 101 when they are to be produced. Thus, the height of the surface of the resist layer 102 becomes sometimes higher or sometimes lower than the height of the surface of each fixed contact 103. Furthermore, a sliding locus of the movable contact 110 sometimes deviates, as shown in
In a case where the height of the surface of the resist layer 102 is larger than the height of the surface of the fixed contact 103, as shown in
In order to prevent the contact defect due to the movable contact 110 running on the resist layer 102, there is proposed a fixed contact structure in which the resist layer 102 is not provided in the entire periphery of the fixed contact 103. In Patent Literature 2, the resist layer 102 is not provided outside the end of the fixed contact 103 in the sliding direction. When configured in this way, however, there occurs a large step outside the end of the fixed contact 103 in the sliding direction S. If the movable contact 110 slides fast on the large step, there occurs a large contact-chattering or the like.
The present invention has been made to solve the problems as mentioned above, and an object of an aspect of the present invention is to provide a fixed contact structure capable of preventing a chattering of a movable contact as much as possible and also preventing a contact defect due to the movable contact running on a resist layer.
According to an aspect of the invention, there is provided a fixed contact structure, including: a substrate; at least one fixed contact which is disposed on the substrate; a movable contact which slides on the corresponding fixed contact in a sliding direction; a resist layer which is consecutively disposed on the substrate outside both ends of the fixed contact with respect to the sliding direction; and gaps which are formed outside both ends of the fixed contact with respect to a direction orthogonal to the sliding direction.
According to the aspect of the invention, the resist layer is consecutively disposed outside the both ends of the fixed contact with respect to the sliding direction. Since there occurs no large step, the contact chattering can be prevented as much as possible. Further, the gaps are formed outside the both ends of the fixed contact with respect to the direction orthogonal to the sliding direction. Even if the movable contact deviates from the regular sliding locus to the direction orthogonal to the sliding direction, the movable contact hardly runs on the resist layer. Thus, it is possible to prevent the contact defect due to the movable contact running on the resist layer.
There is provided a fixed contact structure, including: a substrate; at least one fixed contact which is disposed on the substrate; a movable contact which slides on the corresponding fixed contact in a sliding direction; a resist layer which is consecutively disposed on the substrate outside both ends of the fixed contact with respect to the sliding direction; and gaps which are formed outside both ends of the fixed contact with respect to a direction orthogonal to the sliding direction.
Each of the gaps may be set to a width dimension by which the movable contact do not interfere with the resist layer even if the movable contact deviate from a regular sliding locus to the maximum allowable deviation position in the direction orthogonal to the sliding direction.
The width dimension of each of the gaps may be larger than a width of a portion of the movable contact which contacts the fixed contact when sliding on the fixed contact.
The height of a surface of the fixed contact may be substantially the same as the height of a surface of the resist layer.
There may be provided a switching device including the fixed contact structure as defined above, which is configured to obtain an electric signal in accordance with a sliding position of the movable contact.
Hereinafter, a description is made of an embodiment of the invention with reference to the accompanying drawings.
The board 2 includes an insulating substrate 3. A resist layer 4 and three fixed contacts 5a to 5c are disposed on an upper surface of the substrate 3. The substrate 3 is made of glass, or epoxy material, for example.
The three fixed contacts 5a to 5c are conductors (made of copper, for instance), and extend along the same direction while being spaced at intervals from each other. Two fixed contacts 5a, 5b have the same dimension (longitudinal length), and the other one fixed contacts 5c is set to be shorter in length than the two.
The resist layer 4 is made of an insulating material. The height of a surface of the resist layer 4 is set to substantially the same as the height of surfaces of the fixed contacts 5a to 5c. The resist layer 4 is disposed in the periphery of the three fixed contacts 5a to 5c except for a partial area thereof. Specifically, the resist layer 4 is disposed consecutively without any gaps outside both ends of the three fixed contacts 5a to 5c in a sliding direction S. On the other hand, the resist layer 4 is not disposed along an entire area outside both ends of the three fixed contacts 5a to 5c and sliding sections 4a to 4c of the resist layer 4 which are disposed on respective extended lines of the sliding direction S of the three fixed contacts 5a to 5c in the direction orthogonal to the sliding direction S. In the area on the substrate 3, there are gaps 6a to 6d over the entire area. That is, areas of the fixed contacts 5a to 5c and the sliding sections 4a to 4c, and areas of the gaps 6a to 6d are alternately disposed.
Each of the gaps 6a to 6d is set to a width dimension D by which the movable contacts 10a to 10c do not interfere with the resist layer 4 even if the movable contacts 10a to 10c deviate from the regular sliding locus to the maximum allowable deviation position in the direction orthogonal to the sliding direction S.
The gaps 6a to 6d are produced as follows, for example. A conductor is formed on areas of the fixed contacts 5a to 5c and the gaps 6a to 6d on the substrate 3, and then, a part of the conductor at the areas of gaps 6a to 6d are etched.
The three movable contacts 10a to 10c are disposed on or over the board 2 while being spaced from each other at intervals same as those between the fixed contacts 5a to 5c. The three movable contacts 10a to 10c slide on the corresponding fixed contacts 5a to 5c and on the corresponding sliding sections 4a to 4c of the resist layer 4 which extend from the fixed contacts 5a to 5c in a longitudinal direction of the fixed contacts 5a to 5c being regarded as the sliding direction S.
In the above structure, the following states appear in accordance with a sliding position of the three movable contacts 10a to 10c. All contact areas between the three movable contacts 10a to 10c and the fixed contacts 5a to 5c come into a conductive state at a sliding position where all of the three movable contacts 10a to 10c are located on the respective fixed contacts 5a to 5c. All contact areas between the three movable contacts 10a to 10c and the fixed contacts 5a to 5c come into a non-conductive state at a sliding position where all of the three movable contacts 10a to 10c are located on the respective sliding sections 4a to 4c of the resist layer 4. Contact areas between the two movable contacts 10a, 10b and the fixed contacts 5a, 5b come into a conductive state and a contact area between the one movable contact 10c and the fixed contact 5c comes into a non-conductive state at a sliding position where the two movable contacts 10a, 10b are located on the respective fixed contacts 5a, 5b and the one movable contact 10c is located on the sliding section 4c of the resist layer 4. In this way, it is possible to obtain an electric signal in accordance with a sliding position of the three movable contacts 10a to 10c.
During a sliding process of the movable contacts 10a to 10c, the sliding sections 4a to 4c of the resist layer 4 are consecutively disposed outside the ends of the fixed contacts 5a to 5c in the sliding direction S. Even if the height of the surfaces of the fixed contacts 5a to 5c cannot be made the same as the height of the surfaces of the sliding sections 4a to 4c of the resist layer 4, there occurs only a small step. That is, there are no large step as occurred in a case where the resist layer 4 is not provided outside the ends of the fixed contacts 5a to 5c. Thus, the chattering of the movable contacts 10a to 10c can be prevented as much as possible. Furthermore, the gaps 6a to 6d are formed outside the ends of the fixed contacts 5a to 5c and the sliding sections 4a to 4c of the resist layer 4, which extend from the fixed contacts 5a to 5c, with respect to the direction orthogonal to the sliding direction S. Thus, it is possible to prevent the movable contacts 10a to 10c from running on the resist layer 4 as in the related art even if the movable contacts 10a to 10c deviate from regular loci to the direction orthogonal to the sliding direction S. Accordingly, it is possible to prevent the contact defect due to the movable contacts 10a to 10c running on the resist layer 4.
Each of the gaps 6a to 6d is set to a width dimension D by which the movable contacts 10a to 10c do not interfere with the resist layer 4 even if the movable contacts 10a to 10c deviate from the regular sliding locus to the maximum allowable deviation position in the direction orthogonal to the sliding direction S. Preferably, the width dimension D of each of the gaps 6a to 6d is larger than a width of portions of the movable contacts 10a to 10c which contact the respective fixed contacts 5a to 5c when sliding on the fixed contacts 5a to 5c. Accordingly, it is possible to prevent the contact defect due to the movable contacts 10a to 10c running on the resist layer 4.
The height of the surfaces of the fixed contact 5a to 5c is substantially the same as the height of the surface of the resist layer 4 containing the sliding sections 4a to 4c. Thus, the movable contacts 10a to 10c slide on boundaries between the fixed contacts 5a to 5c and the sliding sections 4a to 4c of the resist layer 4 smoothly with little up/down movement. Accordingly, it is possible to prevent the chattering when the movable contacts 10a to 10c slide on the respective boundaries between the fixed contacts 5a to 5c and the sliding sections 4a to 4c of the resist layer 4.
Although the embodiment describes an example of the three fixed contacts 5a to 5c and the three movable contacts 10a to 10c, the number of the contacts is not limited thereto, and may be one, two, four or more. Although the embodiment describes an example of the sliding direction S of the movable contacts 10a to 10c being a straight direction, the direction is not limited thereto, and may be a circular or an arc direction.
The present invention has been explained in detail with reference to the particular embodiment. However, it is obvious for those skilled in the art that various variations and modifications can be applied without departing from the spirit and the scope of the present invention.
This application is based upon and claims the benefit of priority of Japanese Patent Application No. 2010-135159 filed on Jun. 14, 2010, the contents of which are incorporated herein by reference in its entirety.
The fixed contact structure according to an aspect of the invention as mentioned above can be applied to and useful for, for example, a switching device for obtaining an electric signal in accordance with a sliding position of the movable contact.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-135159 | Jun 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/063088 | 6/1/2011 | WO | 00 | 8/23/2012 |
