The present invention relates to a fixed material transportation apparatus, an fixed material discharging apparatus, a method for discharging the fixed material, and a liquid fixing apparatus having the carrier apparatus and the discharging the apparatus, particularly to technology for drawing, keeping, and discharging smoothly the fixed material in a recording portion of the liquid fixing apparatus after finishing to fix.
The ink jet printer having such the construction feeds a sheet, for example, which is recording medium by the automatic sheet feeder, and prints letter and picture by discharging ink droplet on the sheet using recording device while transporting the sheet by transportation apparatus. That is, a control portion of the ink jet printer presses recording media P of plural sheets piled in the hopper 2 to the sheet feed roller 1 by raising the hopper 2 rotating the sheet feeder 1 and feeds the top sheet of the recording media P separating from the lower part of the recording media P. The recording media P is sandwiched between the delivery roller 3 and the driven roller 4 and transported onto the transportation stage 5 rotating the delivery roller 3.
Next, ink of each color is supplied to a pressure generating chamber of the recording head 9 mounted at the carriage 8 from ink cartridges of total four colors of yellow, magenta, cyan, and black for example, and ink droplets are discharged to the recording medium P from a nozzle opening pressurizing ink in the pressure generating chamber. At this time, highly accurate ink dot control, halftone process, and the like are performed by controlling discharging timing of each color ink and driving of the carriage 8 and the delivery roller 3. The recording medium P is discharged onto a discharging stacker not shown rotating the discharging roller 6 by sandwiching the recording medium between the discharging roller 6 and the discharging serrated roller 7.
In such the ink jet printer, pressing force of the discharging serrated roller is set to degree that a spur mark (a scar of rowel spur) does not remain on the recording medium P at discharging the recording medium P as shown in
There are faults that recording unevenness generates by dispersion of flying distance of ink particles because gap between the recording medium P and the recording head 9 becomes narrow and the recording medium P gets dirty because of attaching to the recording head 9 at generating the generation of the cockling. Even in the transportation apparatus of the recording medium shown in
However, it is necessary in near future to increase number of nozzles of every nozzle of each color or to arrange nozzle lines of plural colors to transportation direction of the recording medium to make recording speed further high in the ink jet printer and the like. In these cases, dimension of the recording head becomes long to transportation direction of the recorder medium as shown in
Such the cockling is comparably small at using exclusive sheet for ink jet printer and the like as a recording medium, and is large at using normal sheet. Because of that, paper gap [gap A between the recording medium P and the recording head 9 in
Further, when the recording medium P rises by cockling, the floated recording medium P is pressed by the discharging serrated roller 7 as shown with arrow B in
On the other hand, various kinds of printers having mainly a sucking portion of hollow box shape at transportation surface of the recording medium and sucking the recording medium through plural sucking holes (through holes) provided at the sucking portion by a sucking pump and the like are proposed in recent yeas (see JP-A-63-303781, JP-A-3-270, etc.). Among them, there is a printer proposed that the recording medium is sucked or stuck to a platen and the like through these sucking holes.
However, only through holes are opened to suck at the sucking portion of the hollow box shape in both of them, and it is difficult to prevent the above cockling over whole surface of the recording medium in the recording portion. A projecting part from the recording portion of the recording medium rises and is pressed by the discharging serrated roller 7 as shown with arrow B in
Further, since the prior art described in the above official gazette has the construction that only through holes are opened to suck at the sucking portion of the hollow box shape, strong sucking force possibly causes fall of transporting accuracy. Because of that, in the present circumstances, a printer is not made practicable except a part of large-sized printer performing transportation (using its own weight of the sheet for transportation) to gravity direction as the actual situation.
The above ink jet printer can print a forward end (upper end, hereafter) of transportation direction and a backward end (lower end, hereafter) of transportation direction of the recording medium P without a margin. The printing without margin of upper and lower ends is need that transportation speed of the recording medium P by the delivery roller 3 is changed to slower speed than normal speed and a part of nozzles is used for ink discharging to the recording medium P by the recording head 9.
Thus, although the printing without margin of upper and lower ends can not use whole nozzles, the reason is as the following. That is, although ink run off from the upper and lower ends of the recording medium P is stuck on the transportation stage 5 at performing the printing without margin of upper and lower ends, the recording medium P is possibly contaminated when ink is stuck on the transportation stage 5. Then, ink absorbing materials 5b and 5c receiving and absorbing ink run off from the upper and lower ends of the recording medium P are buried at both sides of a rib 5a formed at the transportation stage 5 to keep paper gap between the recording medium P and the recording head 9 and to reduce transportation resistance generating between the recording medium P and the transportation stage 5 as shown in
Gap of the ink absorbing materials 5b and 5c varies by number of nozzles using for the printing without margin of upper and lower ends. For example, when the numbers of nozzles using for the printing without margin of upper and lower ends are increased, gap of the ink absorbing materials 5b and 5c must be close, thereby the length of the rib 5a becomes necessarily short. However, the rib 5a needs some degree of length to support the recording medium P firmly and to keep stable paper gap.
Therefore, number of nozzles enabling to use is determined necessarily considering necessary length of the rib 5a and accuracy of start of the recording medium P, accuracy of length of the recording medium P, each dispersion of transporting accuracy, not printing at the rib 5a at the printing without margin of upper and lower ends even in the case of the shortest start, and not printing at the rib 5a at the printing without margin of upper and lower ends even in the case of the shortest length of the sheet.
That is, the printing without margin of upper and lower ends can not perform using whole nozzles, ink must be discharged by a part of nozzles, therefore it is necessary to transport the recording medium P with slower speed than usual speed. Therefore, printing work time becomes long because printing speed without margin of upper and lower ends becomes slower than normal printing speed. Disturbance of picture quality possibly generates at border part of process domain without margin of upper and lower ends and normal process domain because transportation quantity of the recording medium P without margin of upper and lower ends becomes less than transportation quantity of normal recording medium P.
An object of the invention is to prevent more usefully cockling of a fixed material in a liquid fixing apparatus and not to remain a spur mark by discharging serrated roller by discharging smoothly the fixed material after finishing printing.
An another object of the invention is to shorten especially recording work time in the case of recording without margin of a lower end of the fixed material so as to improve recording quality.
In order to solve the above problems, in the invention, a sucking device having a fixed material transportation surface including plural sucking holes, a decompression chamber connecting to the plural holes, and a sucking device sucking air in the decompression is set at discharging side of fixed material in a liquid fixing apparatus. In the construction sucking to stick the fixed material through the sucking holes provided at the sucking device, the fixed material is separated from the fixed material transportation surface by blowing away air from the sucking holes after finishing fixing, and is further moved subsidiarily to discharging direction.
(1) The fixed material transportation apparatus of the invention is characterized by comprising a sucking device keeping to suck a fixed material and a delivering device transporting a fixed material from upstream side to downstream side of the sucking device, the sucking device has a fixed material transportation surface including plural sucking holes, a decompression chamber connecting to these plural sucking holes, and a sucking device sucking air in the decompression chamber, the fixed material being transported from the upstream side to the downstream side while the fixed material supplied on the fixed material transportation surface of the sucking device by the delivering device is stuck on the fixed material transportation surface through the sucking holes by a sucking device at fixing, wherein the delivering device includes a blowing device blowing air into the decompression chamber of the sucking device after finishing to fix liquid and an auxiliary transporting device moving subsidiarily the fixed material to discharging direction.
According to the construction, the fixed material is supplied on the fixed material transportation surface of the sucking device by the delivering device, and is stuck on the fixed material transportation surface through the sucking holes by the sucking device. The fixed material is fixed by a fixing head at the state being sucked on the fixed material transportation surface, and transported gradually from the upstream side to the downstream side by the delivering device. After that, when fixing is finished, the fixed material separates from surface of the fixed material transportation surface and rises slightly by blowing air from the sucking holes by the blowing device, and is moved to discharging direction, that is, the downstream side by the auxiliary transporting device. Thus, since the fixed material separates from the fixed material transportation surface of the fixed material transportation apparatus and is moved to discharging direction after finishing fixing so as to discharge smoothly, the prior discharging serrated roller is not necessary so as not to remain the spur mark run over by the discharging serrated roller on the fixed material at discharging.
(2) The fixed material transportation apparatus is characterized in that the auxiliary transporting device is constructed by that each sucking hole of the sucking device is opened slantingly to discharging direction of the fixed material in the fixed material transportation apparatus of (1). According to the construction, after finishing fixing, the fixed material separates from surface of the fixed material transportation surface and rises slightly by blowing air from the sucking holes by the blowing device, and is moved to discharging direction putting on air current blown from the sucking holes by that the sucking holes open slantingly to discharging direction.
(3) The fixed material transportation apparatus of (3) is characterized in that the auxiliary transporting device is constructed by that the fixed material transportation surface of the sucking device is formed inclined so as to become low to discharging direction of the fixed material transportation apparatus of (1). According to the construction, after finishing fixing, the fixed material separates from surface of the fixed material transportation surface and rises slightly by blowing air from the sucking holes by the blowing device, and the fixed material transportation surface is formed so as to become low to discharging direction, therefore the fixed material is moved to discharging direction by own weight of the fixed material.
(4) The fixed material transportation apparatus is characterized in that the blowing device is used as a sucking device and air is blown into the decompression chamber by reversing the sucking device the fixed material transportation apparatus of (2) or (3). According to the construction, since air can be blown from the sucking holes as the blowing device by reversing the sucking device using the sucking device of the existing a sucking device, rise of cost is depressed by the simple structure.
(5) A liquid fixing apparatus of the invention is characterized by including the fixed material transportation apparatus. According to the construction, after finishing fixing, since the fixed material separates from surface of the fixed material transportation surface and rises slightly by blowing air from the sucking holes by the blowing device, and is moved to discharging direction, that is, the downstream side by the auxiliary transporting device, the prior discharging serrated roller is not necessary so as not to remain the spur mark run over by the discharging serrated roller at the fixed material at discharging.
(6) The fixed material discharging apparatus is characterized in that the discharging apparatus is the device discharging-the fixed material from the discharging portion and comprises means floating the fixed material at lower side of the fixed material in the discharging portion and generating an air current to discharging direction of the fixed material, and the fixed material is discharged putting on the air current.
(7) A method for discharging the fixed material of the invention, discharging the fixed material from a discharging portion, is characterized by floating the fixed material at lower side of the fixed material in the discharging portion and generating an air current to discharging direction of the fixed material, and by discharging the fixed material putting on the air current.
(8) A fixed material transportation apparatus of the invention is characterized by comprising a stage enabling to operate suction of a fed fixed material and a reciprocating moving to transportation direction of the fixed material and transporting the fixed material by suitably combining said each operation, and a sucking device sucking to stick the fixed material, wherein an exhaust port blowing air current for discharging the fixed material on the stage moving to the position discharging the material is arranged at lower side of the stage. Thus, since the discharging roller of the fixed material and the like is unnecessary, the fixed material can be discharged at good state without spur mark, rubbing of liquid, and the like.
(9) Exhausted air of the sucking device when the fixed material is sucked at the stage may be used for air current for discharging the fixed material in the fixed material transportation apparatus of (8).
(10) Larger quantity of air current may be generated at discharging the fixed material than at fixing in the fixed material transportation apparatus of (8) or (9).
(11) Quantity of exhausted air current at the position discharging the fixed material may be increased by that a connecting port connecting to the stage and the sucking device exposes by moving of the stage in the fixed material transportation apparatus of (8) to (10). Thus, since passage load is reduced by releasing the connecting port when the stage moves to the discharging position of the fixed material, exhausted air quantity is increased by reducing sucking force sticking the fixed material so as to discharge the fixed material surely.
(12) The liquid fixing apparatus fixing discharging liquid to the transported fixed material includes the fixed material discharging apparatus of (6) or the fixed material transportation apparatus of any of (8) to (11).
(13) According to the invention, the fixed material transportation apparatus comprising a stage enabling to operate suction of a fed fixed material by a delivery roller and a reciprocating moving to transportation direction of the fixed material and transporting the fixed material by suitably combining said each operation, wherein the stage transports the fixed material with the delivery roller before the lower end of the fixed material separates from the delivery roller. Thus, since transfer from the transportation of fixed material by the delivery roller to the transportation of fixed material by the stage can be performed smoothly, fixing quality of whole surface of the fixed material including the lower end can be improved.
(14) A liquid receiving portion receiving liquid thrown away from nozzles at fixing without margin of lower end of the fixed material may be provided at a position where the liquid receiving portion exposes by moving of the stage at a main body portion arranged at the lower side of the stage in the fixed material transportation of (13). Thus, since the fixed material can be transported by moving the stage ticking the lower end of the fixed material on the stage and it is unnecessary to provide the liquid receiving portion for fixing without margin of the lower end at the stage, it is unnecessary to provide the rib need for keeping paper gap and to reduce transportation resistance on the stage. Therefore, since fixing without margin of the lower end can be performed with usual fixing speed using all nozzles, fixing operation time can be shortened and fixing quality of whole surface of the fixed material can be improved.
(15) The supporting portion supporting the lower end of the fixed material separated from the delivery roller may be provided so as to enable to store at the rear portion of the stage in the fixed material transportation apparatus of (13) or (14). Thus, since the lower end of the fixed material projecting from the rear end of the stage is supported by the supporting portion, the fixed material does not fall even if the fixed material is drawn to lower direction by influence of sucking air current sticking the fixed material, and it is possible to keep the stable paper gap over whole surface of the fixed material and to improve fixing quality.
(16) The liquid fixing apparatus, fixing by discharging liquid to the transported fixed material is characterized by providing the fixed material transportation apparatus of any of (13) to (15). Thus, the liquid fixing apparatus having the above-mentioned advantages can be provided.
(17) The fixed material transportation apparatus is characterized by comprising a stage enabling to operate suction of a fed fixed material and a reciprocating moving to transportation direction of the fixed material and transporting the fixed material by suitably combining said each operation, and a sucking device sucking to stick the fixed material, wherein a liquid receiving portion receiving liquid thrown away from nozzles at fixing without margin of an upper end of the fixed material is provided at the stage. Thus, since the fixed material can be transported by moving the stage by sticking the upper end of the fixed material on the stage and one liquid receiving portion for fixing without margin of the upper end may be provided on the stage, it is unnecessary to provide the rib need for keeping paper gap and to reduce transportation resistance on the stage. Therefore, since fixing without margin of the lower end can be performed with usual fixing speed using all nozzles, fixing operation time can be shortened and fixing quality of whole surface of the fixed material can be improved.
(18), The sucking portion sticking the fixed material may be provided at the stage of the upstream side of transportation direction of the fixed material to the liquid receiving portion in the fixed material transportation apparatus of (17). Thus, since the upper and the lower ends of the fixed material can be stuck in plane on the stage, fixing quality is improved keeping stable paper gap over whole fixing domain and it is possible to prevent contamination caused by rubbing with fixing head by reducing rise of the fixed material at fixing domain.
(19) Holes absorbing liquid may be provided at the liquid receiving portion in the fixed material transportation apparatus of (17) or (18). Thus, since liquid can be discharged to outside without accumulating the liquid inside of the liquid receiving portion, contamination of the fixed material by liquid can be reduced and manpower of maintenance such as changing the liquid absorbing material and the like can be reduced comparing with the case only letting the liquid absorbing material absorb.
(20) The stage may move synchronizing to transportation of the fixed material so that the liquid receiving portion faces to the nozzle of the uppermost end all the time when a liquid fixing on the upper end of the fixed material is performed in the fixed material transportation apparatus of any of (17) to (19). Thus, since liquid drops thrown away coming off from the upper end of the fixed material can be received surely in the liquid receiving portion at performing fixing without margin of the upper end, contamination of the fixed material by liquid can be reduced.
(21) The stage may return to a home position after finishing to fix the upper end of the fixed material and during operation of fixing in the fixed material transportation apparatus of any of (17) to (20). Thus, since the fixed material, from the upper end to lower end, can be supported on the stage, it is possible to keep the stable paper gap over whole surface of the fixed material and to improve fixing quality.
(22) The liquid fixing apparatus, fixing liquid on the transported fixed material is characterized in that the liquid fixing apparatus includes the fixed material transportation apparatus of any of (17) to (21). Thus, it is possible to provide the liquid fixing apparatus having the above-mentioned advantages.
An embodiment of the invention will be described in detail below.
At the back surface side of the printer main body 41, a manual paper feed port 45 (see
Here, the recording head 43 is installed at the carriage 43a supported by a guide axis (not shown) provided along direction E-F (main scanning direction) rotatably crossing at right angle to transportation direction D (sheet feed direction or sub scanning direction) of the recording medium P in parallel, and the carriage 43a slides on the guide axis (not shown) by timing belt driven by a DC motor 43b. The recording head 43 has nozzle lines consisting of plural nozzles, for example, 96 pieces etc. at every color, and discharges ink supplied at every color from an ink cartridge 43c installed rotatably at the carriage 43a on the recording medium P as a small ink particle from all or a part of the above plural nozzles corresponding to printing data.
The sucking portion 101 has a decompression chamber 102 formed inside, plural sucking chamber 106 formed with almost rectangle concave at transportation surface of the recording medium P, and plural sucking holes 108 (see
The pump 112 is attached at the lower predetermined position of the decompression chamber 102 through the connecting hole 110 at the state connecting to the decompression chamber 102, the centrifugal fan rotates to forward direction at recording, and the fan rotates to reverse direction as a blowing device being an auxiliary transporting device of the recording medium delivering device 120 at discharging the recording medium P after finishing recording as described later.
Here, a part corresponding to the sucking hole in the prior sucking structure is formed by the sucking chamber 106 and the sucking hole 108, and utilization factor of negative pressure enabling to use to characteristic of the pump is increased by forming the sucking hole 108 by small diameter through-hole. Large sucking force is applied to the recording medium by forming the sucking chamber 106 forming surface facing to the recording medium as a rectangle concave larger in area. The above sucking hole 108 maybe formed being tapered to the upper surface as shown in
The above recording medium delivering device 120 is constructed by a feed roller 121 arranged at the lower side of recording medium transportation passage L in the upstream side of the sucking device 100 and the recording head 43, a delivery roller 122 transporting the recording medium P between the recording head 43 and the sucking device 100, and a driven roller 123 pressed from the upper side to the delivery roller 122. Discharging roller and discharging serrated roller are omitted.
Here, the recording medium delivering device 120 further includes an auxiliary transporting device 126 and an air blowing device 128. Although the upper of the sucking portion 101 of the sucking device 100 is formed flat at printing domain facing to the recording head 43 as shown in
On the contrary, the above blowing device 128 is constructed so as to blow from surface of the sucking portion 101 from the pump 112 through the sucking hole 108 of the sucking portion 101 and the sucking chamber 106 by rotating the pump 112 reversely using the pump 112 of the sucking force generating portion 104 of the above sucking device 100 in the case shown in the figure. By that the pump 112 is switched to reverse rotation after finishing printing of the recording medium, air is blown from surface of the sucking portion 101.
The recording medium transportation apparatus 20 according to the embodiment is constructed like above and operates as the following. First, when recording command to the recording medium P stored in the sheet tray 42a is inputted from a host computer not shown and the like, the feed roller of the ASF device drives to rotate and the recording medium P stored in the sheet tray 42a is picked up each sheet to transport. Further, the delivery roller 122 of recording medium delivering device 120 drive to rotate, and transport so as to send the recording medium P between the recording head 43 and the sucking device 100.
On the other hand, in the sucking device 100, centrifugal fan starts to rotate forward direction, thus sucking force by the pump acts to the sucking hole 108 and the sucking chamber 106 through the connecting hole 110 and the decompression chamber 102 so as to become intake-attraction state. Thus, the recording medium P transported to the recording portion 44 is sucked to stick at printing domain of the recording medium transportation surface of the sucking device 100 so as to be transported keeping the stuck state. At the same time, while moving to main scanning direction E-F at the upper side of the recording medium P, the recording head 43 discharges ink particles to the recording medium P so as to perform picture recording.
After finishing printing of the recording medium P, end edge of the recording medium P is released from between the delivery roller 122 and the driven roller 124 of the recording medium delivering device as shown in
Here, in the case that the above sucking hole 108 is formed being tapered to upper surface as shown in
Since the upper surface of the sucking portion 101 of the sucking device 100 is inclined so as to become low to discharging direction, the recording medium P pretends to fall to lower side by its own weight. Therefore, the recording medium P moves to discharging direction along the inclined upper surface of the sucking device 100 and is discharged out of the printer main body 41 after transported from the recording portion 44. At this time, the recording medium P does not rise by cockling since the recording medium P is kept to suck and stick at the recording medium transportation surface by the sucking device 100 at printing by the recording head 43 as described above.
At discharging, the recording medium P rises by air blowing from the recording medium transportation surface of the sucking device 100, and falls along incline of the recording medium transportation surface by its own weight. Therefore, since the recording medium P is discharged out of the printer main body 41 without using the discharging the prior rowel spur, spur mark does not remain.
The recording medium transportation apparatus 30 has a construction different from the recording medium transportation apparatus 20 shown in
Such the construction of the recording medium transportation apparatus 30 operates similarly as the recording medium transportation apparatus 20 shown in
Since each sucking hole 108 of the sucking portion 101 of the sucking device 100 is inclined, the recording medium P moves to discharging direction along the flat upper surface of the sucking device 100 getting on air current jetting out slantingly from each sucking hole 108 and is discharged out of the printer main body 41 after transported from the recording portion 44. Therefore, the recording medium P does not rise by cockling since the recording medium P is kept to suck and stick at the recording medium transportation surface by the sucking device 100 at printing by the recording head 43 similarly as the recording medium transportation apparatus 20 of
At discharging, since the recording medium P rises by air blowing from the recording medium transportation surface of the sucking device 100 and is discharged out of the printer main body 41 by the air blowing direction without using the discharging the prior rowel spur, spur mark does not remain.
As above, according to the invention, after finishing printing, the recording medium separates from surface of the recording medium transportation surface, rises slightly, and is moved to discharging direction, that is, downstream side based on incline of the recording medium transportation surface as an auxiliary transporting device or incline of the sucking hole.
Thus, since the recording medium separates from the recording medium transportation surface of the recording medium delivering device and is moved to discharging direction so as to be discharged smoothly after finishing printing, the prior discharging serrated roller is not necessary and spur mark run over caused by the discharging serrated roller does not remain at the recording medium at discharging.
The recording medium transportation apparatus supplies the recording medium P by the automatic sheet feeder and prints letter and picture by discharging ink droplet on the recording medium P using recording device while transporting the sheet by a delivering device. Transportation direction of the recording medium P shown with arrow in the figure is placed to F direction and scanning direction of the recording head 19 is placed to S direction hereafter.
Sucking portions 52a and 52b sucking air to stick the recording medium P, and an ink receiving portion 53 receiving ink thrown away from nozzles of the recording head 19 at printing without margin of the upper end of the recording medium P are formed at the upper surface of the transportation stage 50. Plural sucking portions 52a and 52b are formed to S direction as a concave portion of quadrangular pyramid shape. The ink receiving portion 53 is formed so as to extend to S direction as a concave portion of one trigonal prism.
Through-holes 52aa, 52ba, and 53a are opened at bottom portion of the sucking portions 52a and 52b, and the ink receiving portion 53. Thus, ink absorbing material can be dried in short time because air passes through the through-hole 53a even at providing the ink absorbing material at the ink receiving portion 53. In this example, two lines of the sucking portion 52a are formed facing to the upstream side of F direction from the downstream side of F direction, continuously the ink receiving portion 53 is formed, further the sucking portion 52b is formed. The sucking portion 52b of highest course side is formed to stick especially the upper and lower ends of the recording medium P.
At the rear portion of the transportation stage 50, plural supporting portions 54 supporting the lower end of the recording medium P are arranged having the predetermined gap. The supporting portion 54 is constructed by a lever 54a held rotatably at one end in a groove provided at the rear portion of the transportation stage 50 and a twist coil spring not shown pressing the lever 54a to rotating direction. The lever 54a of the supporting portion 54 project from the rear portion of the transportation stage 50 by restoring force of the twist coil spring when the rear portion of the transportation stage 50 is separated from a stopper 61 attached at the rear portion of the upper surface of the main body 60.
When the rear portion of the transportation stage 50 makes approach to the stopper 61 attached at the rear portion of the upper surface of the main body 60, the rear portion is stored being push into the groove of the rear portion of the transportation stage 50 springing back against the restoring force of the twist coil spring. Although the lever 54a of the supporting portion 54 is attached rotatably in this example, the lever may be attached enabling to act directly using compression coil spring for example.
In the main body portion 60, a hollow portion having two layers to upper and lower directions is formed. At the upper surface of the main body portion 60, a connecting port 63 connecting to the upper layer hollow portion is opened, at the border surface of the two layers hollow portion of the main body portion 60, a connecting port 64 connecting to the upper layer hollow portion and the lower layer hollow portion is opened, and at front surface of the main body portion 60, an exhaust port 65 connecting to the lower hollow portion is opened. The connecting port 63 is formed in rectangle shape at the position released when the transportation stage 50 moves the discharging position of the recording medium P of the front surface side of the main body portion 60. The connecting port 54 is formed in circle shape at almost just under position of the connecting port 63. The exhaust port 65 is formed in rectangle shape having at least width of the recording medium P, and is formed so that passage area from the lower layer hollow portion to the exhaust port 65 becomes small gradually and exhaust faces oblique upper side.
In the lower layer hollow portion of the main body portion 60, an intake fan 66 is arranged. Thus, the upper layer hollow portion of the main body portion 60 functions a decompression chamber 67 acting negative pressure to the sucking portions 52a and 52b, and the ink receiving portion 53 through the through-holes 52aa, 52ba, and 53a opened at the transportation stage 50. The lower layer hollow portion of the main body portion 60 functions a discharging chamber 68 discharging air in-taken from the through-holes 52aa, 52ba, and 53a opened at the transportation stage 50 through the upper layer hollow portion from the exhaust port 65.
Further, at the upper surface of the main portion 60, an ink receiving portion 69 receiving ink thrown away from nozzles of the recording head 19 at printing without margin of the lower end of the recording medium P is formed. The ink-receiving portion 69 is formed so as to extend to S direction as one quadrangular prism shape at the upstream side of F direction to the connecting port 63 and the place exposing when the transportation stage 50 moves to the front surface side of the main body portion 60. Inside of the ink-receiving portion 69, ink absorbing material may be arranged.
In such the construction, an operational example will be described referring the flowchart of
Continuously, the recording medium P is sandwiched between the delivery roller 13 and the driven roller 14 and is transported onto the transportation stage 50 rotating the delivery roller 13. At this time, the transportation stage 50 is positioned at a home position where the lever 54a of the supporting portion 54 is stored contacting the stopper 61 of the main body portion 60 as shown in
The recording medium P starts to feed. Concretely, the recording medium P is transported so that the upper end of the recording medium P comes to the position of this side of a first raster position at printing with normal transportation quantity, that is, the position separated distance d from a first raster nozzle #n being the highest end used at printing of the first path shown in
Further, the transportation stage 50 is set to the print starting position adding to the above. Concretely, the recording medium P is moved so that the top portion of the ink receiving portion 53 being V-shaped groove formed at the transportation stage 50 comes to the position facing the first raster nozzle #n (Step S2). At this time, the upper end of the recording medium P is flat being stuck by the sucking portion 52b so as to improve printing quality keeping stable paper gap, and it is possible to prevent contamination by rubbing with the recording head 19 by reducing rising of the recording medium P.
Next, printing without margin of the upper end starts. That is, the delivery roller 13 is rotated as usual transportation quantity, and the recording medium P is moved to the front portion side of the main body portion 60 synchronizing with rotation of the delivery roller 13 (Step S3). At this time, since ink received at the ink receiving portion 53 is discharged outside from the rough-hole 53a without remaining inside, contamination of the recording medium P caused by ink can be reduced comparing with the case only being absorbed by ink absorbing material and manpower of maintenance such as change of ink absorbing material and the like can be reduced.
In the printing without margin of the upper end for example as shown in
When the flag of the transportation stage 50 passes through the stage detector detecting the rear portion of side surface of the transportation stage 50 as shown in
Next, when a paper detector 15 detects the lower end of the recording medium P while continuing printing operation (Steps S6 and S7), printing without margin of the lower end is started. That is, when the paper detector 15 detects the lower end of the recording medium P, the transportation stage 50 starts to move to the front portion side of the main body portion 60 with the same moving quantity as the usual transportation quantity by the delivery roller 13 (Step S8). Thus, since transfer from transportation of the recording medium P by the delivery roller 13 to transportation of the recording medium P by the transportation stage 50 can be performed smoothly, printing quality of whole surface of the recording medium P can be improved. At this time, synchronizing of transporting speed of the recording medium P by the transportation stage 50 and transportation speed of the recording medium P by the delivery roller 13 is not necessary because it is sucked by slipping of the recording medium P.
When the lower end of the recording medium P comes off from the delivery roller 13, the recording medium P is kept to stick on the transportation stage 50 for transportation as shown in
When printing data is finished (Step S9), the recording medium P is discharged. That is, when printing data is finished, the transportation stage 50 is moved to discharging position driving continuously as shown in
When the transportation stage 50 moves to the discharging position, a part of the connecting port 53 is released so that sucking force of the sucking portions 52a and 52b is reduced, and at the same time discharging quantity of the exhaust port 65 is increased. Because of that, the recording medium P which has been stuck on the transportation stage 50 till then is pushed out on a discharging stacker not shown by air blowing from the exhaust port 65 (Step S11). Thus, since the discharging roller of the recording medium P and the like are unnecessary, the recording medium P can be discharged at good state without spur mark, rubbing of ink, and so on. After that, the transportation stage 50 is returned to the home position moving to the rear portion side of the main body portion 60 (Step S12) so as to finish printing process.
As described above, since a belt drive mechanism 62 is connected and the sucking portions 52a and 52b are formed in the transportation stage 50, the recording medium P can be transported by moving the transportation stage 50 sticking the upper or lower end of the recording medium P on the transportation stage 50. Since the ink receiving portion 69 for printing without margin of the lower end is formed at the main body portion 60, only one ink receiving portion 53 for printing without margin of the upper end may be provided at the transportation stage 50.
Therefore, since it is not necessary to provide the rib having been necessary until now to keep paper gap and to reduce transportation resistance on the transportation stage 50, the problem described in the prior art can be solved. Because of that, since printing without margin of the upper and lower ends can be performed with usual printing speed using whole nozzles similarly as usual printing, printing operation time can be shortened, and printing quality of whole surface of the sheet can be improved removing border of a part of printing without margin of the upper and lower ends and usual printing part.
Although plane shape of the ink receiving portion 53 formed at the transportation stage 50 is rectangle in the above embodiment, the rectangle shape of the ink receiving portion 53 may be formed in trapezoid shape having rake angle to sheet width direction in order that the end portion of the recording medium P is not caught by the ink receiving portion 53 when the transportation stage 50 returns to the home position. Further, a honeycomb shaped trap for trapping ink mist sucked inside of a decompression chamber 67 of the main body portion 60 may be provided.
Although it is controlled that only the transportation stage 50 is returned to the home position moving to the rear portion side of the main body portion 60 when the flag of the transportation stage 50 passes through the stage detector detecting the rear portion of side surface of the transportation stage 50, it is controlled that only the transportation stage 50 is returned to the home position moving to the rear portion side of the main body portion 60 when the upper end of the recording medium P passes through the nozzle #N.
Although the transportation stage 50 is moved to discharging position and the recording medium P is discharged after reducing sucking force of the sucking portions 52a and 52b releasing a part of the connecting port 62, a flap enabling to open and close is provided at the upper surface of the main body portion 60 for example, the flap is opened when the transportation stage 50 moves to the discharging position, letting air blow from the sucking portions 52a and 52b making inside of the transportation stage 50 positive pressure, and the recording medium P may be discharged after floating the recording medium P.
Further, in order to discharge the recording medium P straightly not rotatingly, the recording medium P may be discharged preventing rotation by pushing right side surface of the recording medium P to an edge guide of right side viewing from the front portion of the transportation stage 50. Because of that, a partition plate extending to F direction is provided inside of the transportation stage 50 to divide to rooms, the recording medium P is sucked by generating negative pressure for the room of right side viewing from the front portion of the transportation stage 50, the recording medium P is floated by generating positive pressure for the room of left side, and right side surface of the recording medium P is pushed to the edge guide to prevent rotating. By bonding rubber and the like at transportation surface of right side viewing from the front portion of the transportation stage 50, it is set that friction resistance of the transportation surface of right side is higher than friction resistance of the transportation surface of left side, and rotation is prevented by pushing right side surface of the recording medium P. By forming the exhaust port 65 so as to become wider at right side viewing the front portion of the main body portion 60 than left side not forming the simple rectangular shape, air flow velocity of right side becomes slower than air flow velocity of left side, and right side surface of the recording medium P is pushed to the edge guide so as to prevent rotation.
Although the printer is described as an example of the ink jet recording apparatus in each of the above embodiments, a facsimile apparatus, a copying machine, and the like may be applicable if it is a recording apparatus having the transportation apparatus of the recording medium without limiting to this. Although various kinds of embodiments are described, the invention is not limited to the above embodiments, it is off course applicable for another embodiments in the scope of the invention described in the claims.
As described above, according to the invention, since the discharging roller of the recording medium and the like are necessary, the recording medium can be discharged at the good state not having spur mark, rubbing of ink, and so on. Since the connecting port is released so as to reduce passage load when the stage moves to the discharging position of the recording medium, it is possible that quantity of discharging air is increased by reducing sucking force sticking the recording medium and the recording medium is discharged surely.
Further, since transfer from transportation of the recording medium by the delivery roller to transportation of the recording medium by the stage can be performed smoothly, it is possible to improve recording picture of whole surface of the recording medium including the lower end. Since the upper end of the recording medium can be transported by moving of the stage sticking on the stage and one ink receiving portion for printing without margin of the upper end may be provided, it is not necessary to provide the rib necessary to keep the paper gap and to reduce transportation resistance on the stage, the problem described in the prior art can be solved. Therefore, since printing without margin of the upper and lower ends can be performed with usual printing speed using whole nozzles, printing operation time can be shortened, and printing quality of whole surface of the recording medium can be improved.
Number | Date | Country | Kind |
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P2001-319519 | Oct 2001 | JP | national |
P2002-093825 | Mar 2002 | JP | national |
P2002-093826 | Mar 2002 | JP | national |
P2002-093827 | Mar 2002 | JP | national |
This is a divisional of application Ser. No. 10/272,300 filed Oct. 17, 2002; the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 10272300 | Oct 2002 | US |
Child | 11150255 | Jun 2005 | US |