The present invention relates to a fixing apparatus mounted to an image forming apparatus adopting an electrophotographic system such as a copier and a printer.
Examples of fixing apparatuses of image forming apparatuses such as a printer and a copier include a fixing apparatus which realizes high-speed start-up and energy saving by feeding power to a film including a heat generation layer and to a rotating member such as a roller, and performing Joule heating.
In addition, a system which enables a further reduction in start-up time by suppressing thermal conduction to members other than an exothermic body when starting up a fixing apparatus is proposed. For example, in Japanese Patent Application Laid-open No. 2013-29728, by varying a degree of pressurization exerted on a fixing film and a pressure roller, power is fed to the fixing film in a state where the fixing film and the pressure roller are separated from each other or a state where a contact area between the fixing film and the pressure roller has decreased, whereby a ramp rate of an exothermic body is increased.
However, in the conventional example described above, a change in a relative position of the fixing film due to a change in the degree of pressurization may cause a power-fed portion to separate from a contact member and reduce a pressing force of the contact member with respect to the power-fed portion. A reduction in the pressing force of the contact member results in a reduction in the area of a real contact surface between a contacted member and the contact member. In this case, a real contact surface refers to an interface which is narrower than an apparent contact surface and which actually functions as a conduction path. Furthermore, a reduction in the area of the real contact surface causes contact resistance between the contacted member and the contact member to increase and creates power loss at a contact portion. In other words, due to the reduction in the pressing force of the contact member with respect to the contacted member, power loss is created and an effect of standby time reduction due to a separated start-up is diminished. In addition, the power loss at the contact portion may cause the temperature of a part of the contacted member to unintentionally rise, thereby reducing durability of the contacted member.
An object of the present invention is to provide a fixing apparatus capable of preventing a reduction in a pressing force exerted on a contacted member by a contact member by a separating operation of a fixing film and a pressure roller and preventing a power loss at a contact portion, and having high durability.
In order to achieve the object described above, a fixing apparatus according to the present invention includes:
a heating rotating member which generates heat when energized; and
a pressure rotating member which forms a nip portion together with the heating rotating member, a developer image formed on a recording medium being fixed to the recording medium as the recording medium is transported through the nip portion;
wherein the fixing apparatus is provided with
a contact member which comes into contact with and feeds power to the heating rotating member,
a contact holding member which holds the contact member and which presses the contact member against the heating rotating member by causing at least a part of the contact member to elastically deform between the heating rotating member and the contact holding member, and
a displacement mechanism which displaces a relative position of the heating rotating member with respect to the pressure rotating member; and
wherein, when the heating rotating member is separated from the pressure rotating member by the displacement mechanism, an interval between a fulcrum at which the contact holding member holds the contact member and a contact at which the contact member comes into contact with the heating rotating member does not increase.
As described above, according to the present invention, a reduction in a pressing force exerted on a contacted member by a contact member during separation of a fixing film and a pressure roller can be suppressed, a power loss at a contact portion due to a reduction in the pressing force can be prevented, and a reduction in durability of the fixing film can be prevented.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments.
First, an outline of an image forming apparatus provided with a fixing apparatus described in detail below will be given with reference to
An image forming apparatus 200 according to the present embodiment is a laser printer which forms an image on a recording material using an electrophotographic system.
When a print signal is generated, a scanner unit 121 emits laser light modulated in accordance with image information to scan a surface of a photosensitive drum 119 charged to a prescribed polarity by a charging roller 116. Accordingly, an electrostatic latent image is formed on the photosensitive drum 119. When the electrostatic latent image on the photosensitive drum 119 is supplied with toner charged to a prescribed polarity from a developing roller 117, the electrostatic latent image is developed as a toner image (a developer image). Meanwhile, a recording material (a recording medium) P stacked in a paper feeding cassette 111 is fed one by one by a pickup roller 112, and transported toward a resist roller pair 114 by a transporting roller pair 113. Furthermore, the recording material P is transported from the resist roller pair 114 to a transfer position formed by the photosensitive drum 119 and a transfer roller 120 in synchronization with the arrival of the toner image on the photosensitive drum 119 at the transfer position. The toner image on the photosensitive drum 119 is transferred to the recording material P as the recording material P passes the transfer position. Subsequently, the recording material P is heated and pressurized by a fixing apparatus 100 and the toner image is fixed by heat to the recording material P. The recording material P bearing the fixed toner image is discharged to a paper discharge tray 131 in an upper portion of the image forming apparatus 200 by a pair of transporting rollers 126 and 127. Specifically, the fixing apparatus 100 has the detailed configuration which is described in the present embodiment and described later in second to fourth embodiments.
Residual toner and the like on the surface of the photosensitive drum 119 are removed and cleaned by a cleaner 118. A paper feeding tray (a manual feeding tray) 128 has a pair of recording paper restricting plates of which a width is adjustable in accordance with a size of the recording material P, and is provided in order to accommodate recording materials P with sizes other than regular sizes. A pickup roller 129 is a roller for feeding the recording material P from the paper feeding tray 128. A motor 130 drives the fixing apparatus 100 and the like. Power is supplied to the fixing apparatus 100 from a control circuit 400 as an energization control portion connected to a commercial AC power supply 401.
The photosensitive drum 119, the charging roller 116, the scanner unit 121, the developing roller 117, and the transfer roller 120 described above constitute an image forming portion which forms an unfixed image on the recording material P. In addition, in the present embodiment, a developing unit including the photosensitive drum 119, the charging roller 116, and the developing roller 117 and a cleaning unit including the cleaner 118 are configured as a process cartridge 115 that is attachable and detachable to and from an apparatus main body of the image forming apparatus 200.
A configuration of a fixing apparatus according to the first embodiment will now be described with reference to
When a recording material P bearing a toner image T is heated while being transported by a fixing nip portion N from a left side in
The fixing apparatus according to the present embodiment is constituted by a cylindrical film 1, a nip forming member 2 which holds the film 1, and a pressure roller 3 which forms a nip portion together with the film 1. In addition, the film 1 and the pressure roller 3 are kept in an approximately parallel state by an apparatus frame 8 made up of a side plate 8a, a top plate 8b, and a bottom plate 8c.
Reference numeral 1 denotes a fixing film as a heating rotating member. The film 1 has a heat generation layer (not shown) which generates heat when energized. In the present embodiment, polyimide with a thickness of approximately 60 μm and dispersed with carbon black is used as the heat generation layer. An elastic layer made of silicone rubber with a thickness of approximately 200 μm and a releasing layer made of PFA with a thickness of approximately 15 μm are used on the heat generation layer. Resistance between both end portions of the film 1 according to the present embodiment was approximately 20Ω.
The nip forming member 2 is responsible for guiding the film 1 from an inner side and forming the nip portion N with the pressure roller 3 via the film 1. The nip forming member 2 is a member having rigidity, heat resistance, and heat insulating properties, and is formed by a liquid crystal polymer or the like. The film 1 is fitted to the outside of the nip forming member 2.
Reference numeral 3 denotes a pressure roller as a pressure rotating member. The pressure roller 3 is constituted by a core metal 3a, an elastic layer 3b, and a releasing layer 3c. In the present embodiment, a pressure roller is used in which a silicone rubber layer with a thickness of approximately 3.5 mm is formed as the elastic layer 3b on the core metal 3a made of iron and having a diameter of approximately 5.5 mm, and the silicone rubber layer is coated by an insulating PFA tube with a thickness of approximately 30 μm as the releasing layer 3c. As shown in
Reference numeral 9 denotes a leaf spring member as a contact member for feeding power to the film 1. The leaf spring 9 is conductive and has elasticity. The leaf spring 9 is pressed against the film 1 from an outer circumferential side and comes into sliding contact with the film 1 when the film 1 rotates.
The leaf spring 9 is held via an insulating member 10 in a hole provided on the top plate 8b. The insulating member 10 doubles as an insulating member which insulates the top plate 8b from the leaf spring 9 and a contact holding member which holds the leaf spring 9 that is a contact member. A deflection (an elastic deformation) is created in the leaf spring 9 as the leaf spring 9 comes into contact with the film 1, and the deflection generates internal stress inside the leaf spring 9 and presses the leaf spring 9 against the film 1 with a certain pressing force. A leaf spring made of stainless steel is used as the leaf spring 9 in the present embodiment. The top plate 8b and the side plate 8a, and the side plate 8a and the bottom plate 8c constituting the apparatus frame 8 are respectively bonded to each other, and a positional relationship between the pressure roller 3 which is held by the side plate 8a via the bearing member 7 and a fulcrum at which the leaf spring 9 is held by the top plate 8b via the insulating member 10 always remains the same.
An end portion of the leaf spring 9 fixed to the top plate 8b is connected to a lead wire 11 and further connected to a power supply 12 as an AC power supply which supplies power to the film 1. As shown in
Reference numeral 5 denotes a flange which holds the film 1 at both ends. While movement in the longitudinal direction of the flange 5 is restricted by the side plate 8a, the flange 5 has freedom of movement in the Z-axis direction. As shown in
The fixing apparatus according to the present embodiment performs a pressure contact/separation operation which changes a pressed state of the film 1 and the pressure roller 3 by changing a pressed state of the biasing spring 6. The pressure contact/separation operation of the present fixing apparatus will be described with reference to
The present fixing apparatus includes pressurization degree control means 21 which is a displacement mechanism that displaces a relative position of the film 1 as a heating rotating member with respect to the pressure roller as a pressure rotating member by changing a position of the film 1. An amount of deflection of the biasing spring 6 is changed by the pressurization degree control means 21 and a pressing force exerted to the flange 5 changes. Accordingly, the flange 5 moves in a +Z direction in
In the present embodiment, the pressing force exerted by the leaf spring 9 as a contact member to the film 1 as a heating rotating member is increased by a separating operation. Due to the separating operation, the flange 5 and the film 1 move in an interlocked manner in the +Z direction in which the leaf spring 9 is arranged. On the other hand, the leaf spring 9 is fixed to the top plate 8b, and the position of the fulcrum at which the leaf spring 9 is supported by the top plate 8b via the insulating member 10 is not changed by a separating operation in a similar manner to the pressure roller. Therefore, the separating operation changes a relative positional relationship between the film 1 and the leaf spring 9 and, due to a change in a posture of the leaf spring 9, the pressing force exerted to the film 1 increases. Details of the increase in the pressing force will be described later.
The effect of the present invention will become more apparent by a comparison with a comparative example.
A configuration of a fixing apparatus according to the present comparative example will now be described with reference to
As described above, it was confirmed that, in comparison to the configuration of the present comparative example, the configuration of the first embodiment has an effect in that the pressing force of the leaf spring 9 as a contact member with respect to the film 1 as a heating rotating member does not decrease and contact resistance does not increase. A similar operational effect to the first embodiment may be produced by a configuration in which a pressing force exerted by the contact member to the heating rotating member is not reduced by a separating operation. In addition, preventing the pressing force of the contact member from decreasing when the contact member is a leaf spring or a compression spring requires that an amount of deflection of the contact member does not decrease. For example, as in the first embodiment, the leaf spring 9 that is a contact member need only be provided in a separation direction (the +Z direction in the drawings) of the film 1 that is a heating rotating member. Since adopting such an arrangement causes the leaf spring 9 to be arranged contrary to the separation of the film 1, the amount of deflection of the leaf spring 9 increases and prevents pressing force from decreasing. In addition, as described with reference to
In addition, in the pressure contact state in which the film 1 rotates and rubs against the leaf spring 9, the film 1 conceivably wears down. Therefore, from the perspective of durability, the pressing force of the leaf spring 9 is desirably set low. On the other hand, when the pressing force is excessively low, there is a concern that contact resistance may increase and power loss may occur. Therefore, the leaf spring 9 is desirably arranged so as to come into contact with the film 1 with an optimal pressing force in the pressure contact state. In addition, in the separation state of the fixing apparatus, since the film 1 does not rotate and the film 1 and the leaf spring 9 do not rub against each other, an increase in the pressing force is less likely to affect the durability of the film 1 as compared to the pressure contact state. Therefore, in the separation state, the leaf spring 9 desirably comes into contact with the film 1 that is a heating rotating member with a pressing force that is equivalent to or greater than the pressing force in the pressure contact state.
A configuration of a fixing apparatus according to a second embodiment will now be described with reference to
In the present embodiment, an interval between a fulcrum point A at which a contact spring 14 and a block contact 13 as a contact member is supported by the flange 5 as a contact holding member, and a contact at which the film 1, the contact spring 14, and the block contact 13 come into contact with each other, is not increased by a separating operation.
Reference numeral 13 denotes a block contact for feeding power to the film 1. Reference numeral 14 denotes an elastically deformable coil spring which is a contact spring for pressing the block contact 13 against the film 1. As shown in
A contact member is constituted by two or more members, and the block contact 13 and the contact spring 14 combine to function as the contact member. When the interval between the fulcrum point A at which the contact spring 14 and the protruded portion 52 of the flange 5 as a contact holding member come into contact with each other and a contact point B of the block contact 13 and the film 1 varies, the contact spring 14 elongates or contracts and a pressing force exerted by the block contact 13 to the film 1 changes. In addition, the flange 5 as a contact holding member also holds the film 1 as a heating rotating member. In the present embodiment, total contact resistance of both ends at a contact surface of the block contact 13 and the film 1 in a pressure contact state of the fixing apparatus was approximately 0.30Ω.
The lead wire 11 passes through a central space of the contact spring 14 that is a coil spring from the protruded portion of the block contact 13, passes through the inside of the flange 5, and is connected to the power supply 12. A current generated by the power supply 12 is sent to the film 1 via left and right lead wires 11 and the block contact 13. Other configurations are similar to those of the first embodiment.
In a similar manner to the first embodiment, the fixing apparatus according to the present embodiment performs a pressure contact/separation operation by changing an amount by which the pressurization degree control means 21 changes an amount of deflection of the biasing spring 6. Due to the pressurization degree control means 21 as a displacement mechanism, the block contact 13 and the contact spring 14, and the film 1 move in an interlocked manner, and the block contact 13, the contact spring 14, the film 1, the flange 5, the nip forming member 2, and the reinforcing stay 4 are moved in an interlocked manner in the +Z direction by a separating operation.
In addition, a pressing force exerted by the contact spring 14 and the block contact 13 to the film 1 is not changed by a separating operation. While a position of the film 1 has been changed by a separating operation, it is shown that a relative positional relationship between the block contact 13 and the contact spring 14, and the film 1 has not changed. This is because the block contact 13 and the contact spring 14 are held by the flange 5 and, at the same time, the flange 5 holds the film 1, thereby causing the film 1, the flange 5, the contact spring 14, and the block contact 13 to move in an interlocked manner during the separating operation. As a result, a pressing force exerted by the contact spring 14 and the block contact 13 to the film 1 is not changed by a separating operation.
In the present embodiment, the film 1, the flange 5, the block contact 13, and the contact spring 14 are moved in an interlocked manner by a separating operation. Therefore, with respect a distance L between the fulcrum point A at which a contact member and the flange 5 that is a contact holding member come into contact with each other and the contact point B between the block contact 13 and the film 1 shown in
As described above, it was confirmed that, in a similar manner to the first embodiment, the configuration of the present embodiment has an operational effect in that the pressing force of the block contact 13 and the contact spring 14 as a contact member with respect to the film 1 as a heating rotating member does not decrease and contact resistance does not increase. In addition, in the present embodiment, since the pressing force can be prevented from increasing in the separation state, prevention of excessive stress being applied to the film 1 can be expected when placing the fixing apparatus in long-term storage in a separation state. Therefore, from the perspective of durability, the present embodiment is superior to the first embodiment.
A similar operational effect to the present embodiment may be produced by a configuration in which a heating rotating member and a contact member are moved in an interlocked manner by a separating operation of the fixing apparatus.
In addition, when a contact holding member and a member which holds the heating rotating member are constituted by a same member as in the case of the present embodiment, the contact member and the heating rotating member can be moved in an interlocked manner by a separating operation.
A modification of the second embodiment will be described with reference to
Other configurations are similar to those of the second embodiment.
During a separating operation, since the film 1, the flange 5a, the flange 5b, the contact spring 14, and the block contact 13 move in an interlocked manner, the relative positional relationship between the block contact 13 and the contact spring, and the film 1, does not change in a similar manner to the second embodiment.
Other operations are similar to those of the second embodiment.
A similar operational effect to the second embodiment is obtained.
While a case where the flange 5 as a film holding member and a contact holding member is divided into two members has been described in the present modification, as long as each member is fixed, a similar operational effect can be obtained regardless of how many members the flange 5 is divided into.
A configuration of a fixing apparatus according to a third embodiment will now be described with reference to
Reference numeral 16 denotes a rotating member for feeding power to the film 1. The rotating member 16 is rotatably held by the flange 5 via a rotating member bearing 17, and rotates so as to follow a rotation of the film 1. Reference numeral 14 denotes a contact spring for pressing the rotating member 16 against the film 1. The contact spring 14 presses the film 1 via the rotating member bearing 17 and the rotating member 16. The rotating member bearing 17 has a degree of freedom with respect to the Z-axis direction of the flange 5. Therefore, the rotating member bearing 17 can move up and down together with the rotating member 16 in accordance with an amount of deflection of the contact spring 14. In addition, a rotational axis of the rotating member 16 is parallel to a rotational axis of the film 1.
In the present embodiment, the rotating member 16, the rotating member bearing 17, and the contact spring 14 combine to function as a contact member which is held by the flange 5 as a contact holding member.
Total contact resistance of both sides between the rotating member 16 and the film 1 in a pressure contact state of the fixing apparatus shown in
Reference numeral 18 denotes a conductive power-feeding leaf spring which abuts the rotating member 16 with a prescribed pressing force. The power-feeding leaf spring 18 is connected to the power supply 12 by the lead wire 11. A current generated by the power supply 12 is supplied to the film 1 via the lead wire 11, the power-feeding leaf spring 18, and the rotating member 16.
Other configurations are similar to those of the first embodiment.
During a separating operation, since the film 1, the flange 5, the contact spring 14, the rotating member bearing 17, and the rotating member 16 move in an interlocked manner, a relative positional relationship between the rotating member 16, the rotating member bearing 17, and the contact spring 14 as a contact member and the film 1 as a heating rotating member does not change.
Other operations are similar to those of the second embodiment.
With respect a distance L between the fulcrum point A at which the contact spring 14 and the flange 5 that is a contact holding member come into contact with each other and the contact point B between the rotating member 16 and the film 1 shown in
As described above, it was confirmed that, in a similar manner to the first and second embodiments, the configuration of the present embodiment has an operational effect in that the pressing force of the rotating member 16, the rotating member bearing 17, and the contact spring 14 as a contact member with respect to the film 1 as a heating rotating member does not decrease and contact resistance does not increase. In addition, in the present embodiment, since the rotating member 16 rotates so as to follow the film 1 (the rotating member 16 comes into rotational contact with the film 1), an effect of reducing wear due to rubbing between the film 1 and the contact member can be expected. Accordingly, an effect of suppressing both damage to the film 1 when placed in long-term storage in a separation state and wear of the film 1 in a pressure contact state can be expected. Therefore, the present embodiment is superior to other embodiments in terms of durability.
A configuration of a fixing apparatus according to the fourth embodiment will now be described with reference to
In the present embodiment, the block contact 13 is arranged on an inner surface of the film 1, and power feeding is performed from the inner surface of the film 1. A hole to be penetrated by the block contact 13 is provided in a portion of the reinforcing stay 4 and the flange 5, and the block contact comes into contact with the film 1 through the hole. In addition, an insulating member 20 is arranged in a hole of the reinforcing stay 4 to ensure insulation between the block contact 13 and the reinforcing stay 4. A spring seating surface of the contact spring 14 for pressing the block contact 13 against the film 1 from an inner peripheral side comes into contact with a protruded portion 53 which protrudes from the flange 5. In addition, an opposed member 19 on an opposite side to the block contact 13 with respect to the film 1 is provided for the purpose of preventing deformation of the film 1. The opposed member 19 is responsible for reliably transmitting the pressing force of the block contact 13 to the film 1 and stabilizing power feeding. The opposed member 19 and the flange 5 are fixed by the fixing screw 15.
In the present embodiment, the block contact 13 and the contact spring 14 act as a contact member.
In addition, the flange 5 acts as a contact holding member in the present embodiment. Furthermore, total contact resistance of both ends at a contact surface of the block contact 13 and the film 1 in a pressure contact state of the fixing apparatus was approximately 0.30 Q.
Other configurations are similar to those of the second embodiment.
During a separating operation, since the film 1, the flange 5, the block contact 13, and the contact spring 14 move in an interlocked manner, the relative positional relationship between the block contact 13 and the contact spring 14 as a contact member and the film 1 does not change. In addition, since the opposed member 19 also moves with the flange 5 in an interlocked manner, the relative positional relationship among the film 1, the block contact 13, and the opposed member 19 does not change.
Other operations are similar to those of the second embodiment.
In a similar manner to the second embodiment, with respect a distance L between the fulcrum point A at which the contact spring 14 and the flange 5 come into contact with each other and the contact point B between the block contact 13 and the film 1, L=L′ is satisfied even in a separation state of the fixing apparatus in the same manner as in a pressure contact state. In addition, since the opposed member 19 moves with the film 1, the flange 5, the block contact 13, and the contact spring 14 in an interlocked manner, the relative positional relationship among the film 1, the block contact 13, and the opposed member 19 is not changed by a pressure contact/separation operation of the fixing apparatus. Therefore, a pressing force by which the block contact 13 and the opposed member 19 clamp the film 1 does not change. At this point, total contact resistance of both ends at a contact surface of the block contact 13 and the film 1 was approximately 0.30Ω, which represents no change from the pressure contact state.
From the above, it was confirmed that, in a similar manner to the first to third embodiments, the configuration in which power feeding is performed from an inner surface of the film 1 has an operational effect in that the pressing force of the block contact 13 and the contact spring 14 as a contact member with respect to the film 1 as a heating rotating member does not decrease and contact resistance does not increase.
While a leaf spring is used as a contact member in the first embodiment, a block contact and a contact spring or a rotating member and a contact spring may be used instead. In addition, while a block contact and a contact spring are used as a contact member in the second embodiment, the modification of the second embodiment, and the fourth embodiment, a leaf spring or a rotating member and a contact spring may be used instead. Furthermore, while a rotating member and a contact spring are used as a contact member in the third embodiment, a leaf spring or a block contact and a contact spring may be used instead.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-123168, filed on Jun. 23, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-123168 | Jun 2017 | JP | national |