Patent Application
20130266355
The present invention relates to fixing apparatuses which fix a toner to a recording medium with heat and pressure and image forming apparatuses such as a facsimile machine, a printer, a copying machine, an equipment unit having these multiple functions, etc., using an electrophotographic scheme, an electrostatic recording scheme, etc., that include the fixing apparatuses.
As image forming apparatuses such as a copying machine, a printer, etc., various image forming apparatuses using an electrophotographic scheme have been devised, and have become well known in the art. An image forming process includes a process such that an electrostatic latent image is formed on a surface of a photoconductive drum, which is an image-bearing body; the electrostatic latent image on the photoconductive drum is developed by a toner, which is a developer, etc., to produce a visualized image; the developed image is transferred to a recording sheet with a transferring apparatus to bear the image thereon; and the toner image on the recording sheet is fixed with a fixing apparatus which uses pressure, heat, etc.
In this fixing apparatus, a pressurizing member and a fixing member that include opposing rollers or belts or a combination thereof abut against each other to form a nip portion; a recording sheet is put into the nip portion, and heat and pressure are applied to fix the toner image onto the recording sheet.
An example of the fixing apparatus includes a known technique which uses, as a fixing member, a fixing belt which is stretched by multiple roller members (for example, see Patent Document 1). Such an apparatus using the fixing belt includes a fixing belt (an endless belt) 204 as a fixing member, multiple roller members 202, 203 which stretch and support the fixing belt 204, a heater 201 which is installed inside the roller member 202 of the multiple roller members 202, 203, a pressurizing roller (a pressurizing member) 205, etc. (see
Moreover, for a fixing apparatus for use in the above-described image forming apparatus, there is a fixing apparatus which includes a fixed member which slidingly contacts an inner face of a fixing member which is a rotor.
For example, Patent document 2 discloses a film-heating fixing apparatus, wherein a heat-resistant film (a fixing film) 213 is sandwiched between a ceramic heater 211 as a heating body and a pressurizing roller 212 as a pressurizing member to form a fixing nip portion N, and a recording material with an unfixed toner image to be fixed being formed and carried thereon is introduced between the pressurizing roller 212 and the film 213 of the fixing nip portion N and is caused to be sandwiched and carried with the film 213 therebetween, so that, in the nip portion N, heat of the ceramic heater 211 is provided to the recording material via the film 213 and pressurizing of the fixing nip portion N fixes the unfixed toner image onto a face of the recording material by heat and pressure (see
Moreover, in Patent documents 3 and 4 is proposed a pressurizing-belt image fixing apparatus, including a rotatable heating fixing roller, a surface of which rotatable heating fixing roll elastically deforms; an endless belt (a pressurizing belt) which allows travelling while being in contact to the heating fixing roller and a belt nip which is non-rotatably arranged inside the endless belt to abut the endless belt against the heating fixing roll and through which a recording sheet is caused to pass between the endless belt and the heating fixing roller; and a pressurizing pad which elastically deforms the surface of the heating fixing roller. According to this fixing scheme, a lower pressurizing member is arranged to be a belt and a contact area between a sheet and a roller is widened, making it possible to drastically improve heat conduction efficiency, suppress energy consumption, and realize a reduced size.
However, with the above-described fixing apparatus of Patent document 1, which is suitable for an increased speed of the apparatus relative to an apparatus using a fixing roller, there are limitations on reducing warm-up time (time required to reach a temperature at which printing is possible) and first-print time (from the time at which a request for printing is received to the time at which sheet discharging is completed via print preparation and printing operations).
On the other hand, the fixing apparatus of Patent document 2 makes it possible to shorten the warm-up time and the first print time due to a lowered heat capacity and to realize an apparatus of a reduced size. However, the fixing apparatus of Patent document 2 has problems with durability and with belt temperature stability. In other words, phenomena occur such as abrasion which is due to sliding of an inner face of a belt; a ceramic heater which is insufficient as a heat source; operating for a long time causing a face on which continuous friction is repeated to become rough, so that frictional resistance increases and travelling of the belt becomes unstable, or driving torque of the fixing apparatus increasing, so that, as a result, slipping of a transfer sheet for forming an image occurs; or stress on a drive gear increases, causing a failure such that the gear is damaged (Problem 1).
Moreover, with the film-heating fixing apparatus, there is a problem that, as the belt is locally heated at the nip portion, the belt temperature becomes lowest when the rotating belt returns to a nip inlet, so that, especially when high-speed rotating is conducted, fixing failure is likely to occur (Problem 2).
On the other hand, Patent document 3 discloses measures of improving the problem of slidability between a fixed member and an inner face of a belt using a polytetra-fluoroethylene (PTFE) impregnated glass fiber sheet (PTFE impregnated glass cloth) as a low friction sheet-shaped sliding material on a surface layer of a pressure pad. However, with such a pressurizing-belt fixing apparatus (Patent documents 3 and 4), there is a problem that heat capacity of the fixing roller is large and temperature rise is slow, so that time required for warming up is long (Problem 3).
For the problems 1 to 3 as described above, Patent document 5 discloses a fixing apparatus, wherein generally pipe-shaped opposing members (a metal heat conductor, a heating member, a supporting member) arranged on the inner peripheral side of an endless fixing belt and a ceramic heater which is arranged on the inner peripheral side of the opposing members and which heats the opposing members are provided, making it possible to heat the whole fixing belt, shorten warm-up time and first-print time, and overcome a shortage of heat capacity at the time of high-speed rotation.
However, with the fixing apparatus of Patent document 5, the nip portion which is formed by pressing, onto the fixing belt side, a pressurizing roller which is a pressurizing member is supported by a metal heat conductor, a nip width and pressure in the nip portion becomes unstable.
Thus, in the Patent document 6 is proposed the feature of providing, in order to maintain the state, shape, position, etc., of a pipe-shaped supporting member and a nip portion with a pressurizing roller and a fixing belt, nip forming members (an abutting member, a fixed member) and a reinforcing member such that they correspond to a part at which the nip portion is formed.
However, as the supporting member is a thin metal pipe and has a concave portion for arranging nip forming members, when the fixing belt slides, load (stress) becomes concentrated at the concave portion to cause deforming of the supporting member, which deforming causes local overheating of the supporting member and slipping of the fixing belt, causing problems of decrease in energy conserved, decrease in durability of parts, and image quality anomalies.
In view of the problems of the related art as described above, an object of the present invention is to provide a fixing apparatus which prevents a supporting member from being deformed due to sliding of a fixing member, which has an improved durability of components and energy conservation, and from which a good image is obtained.
The present invention which is provided in order to solve the above-described problem is as shown below. In parentheses are shown corresponding parts, letters, etc., in embodiments of the present invention.
(1) A fixing apparatus (a fixing apparatus 20,
a fixing member (a fixing belt 21) for a rotatable endless belt;
a pressurizing member (a pressurizing roller 31) which is arranged to be abuttable against the fixing member on an outer peripheral side of the fixing member;
a supporting member (a supporting member 60) which is a C type pipe member and which has a concave portion (a nip concave portion 61) with an opening (an opening 69) thereof arranged to be a bottom face side, the C type pipe member being fixedly provided inside the fixing member and an outer peripheral face of the C type pipe member being in slidable contact with an inner peripheral face of the fixing member;
a heating unit (a heating unit 25) which heats the supporting member;
a nip forming member (a nip forming member 26) which is contained in a concave portion of the supporting member that is on an inner peripheral side of the fixing member, and which abuts against the pressurizing member via the fixing member to form a nip portion; and
a deform preventing unit (an external holding member 70, an internal holding member 71) which reinforces the concave portion to prevent deforming of the supporting member due to sliding of the fixing member.
(2) The fixing apparatus as recited in (1) in the above (
when the internal holding member has the groove shape, an outer face of longer one (a sleeve portion 71S1) of the sleeve portions is abutted against a side wall (a side wall 67) on a nip portion inlet (IN) side of the concave portion, and wherein
when the internal holding member has the angle shape, an outer side of one of bent faces is abutted against the side wall on the nip portion inlet side of the concave portion.
(3) The fixing apparatus as recited in (1) or (2) in the above (
when the external holding member has the groove shape, an inner face of a longer one (a sleeve portion 71S2) of the sleeve portions is abutted against a side wall (a side wall 67) on a nip portion outlet (OUT) side of the concave portion, and wherein
when the external holding member has the angle shape, an inner side of one of bent faces is abutted against the side wall on the nip portion outlet side of the concave portion.
(4) The fixing apparatus as recited in (3) in the above (
a distance from a corner portion (CIN) at which an outer peripheral face of the supporting member on the nip portion inlet side of the supporting member and a side wall of the concave portion cross to a tip of the sleeve portion is shorter for the internal holding member (d1) than for the external holding member (d2).
(5) The fixing apparatus as recited in (3) or (4) in the above (
a distance from a corner portion (COUT) at which an outer peripheral face of the supporting member on the nip portion outlet side of the supporting member and a side wall of the concave portion cross to a tip of the sleeve portion is shorter for the external holding member (d4) than for the internal holding member (d3).
(6) The fixing apparatus as recited in (4) or (5) in the above (
(7) An image forming apparatus (an image forming apparatus 1,
According to the fixing apparatus of the present invention, a deform preventing unit reinforces a concave portion of a supporting member to prevent the supporting member from deforming due to sliding of a fixing member, so that an anticipated shape of the supporting member is maintained, a sliding state between the supporting member and the fixing member is properly maintained, making it possible to improve energy conservation and durability of parts, and properly pass the recording medium through a nip section.
The image forming apparatus according to the present invention includes the fixing apparatus of the present invention, making it possible to stably form a good image over a long term.
A description is given below with regard to embodiments of the present invention with reference to the drawings.
First, an image forming apparatus 1 according to an embodiment of the present invention is described with reference to
As shown in
An intermediate transfer unit 85 is arranged at a lower part of a bottle container 101. Image forming units 4Y, 4M, 4C, and 4K which correspond to the colors yellow, magenta, cyan, and black are installed together such that they oppose an intermediate transfer belt 78 of the intermediate transfer unit 85.
At the image forming units 4Y, 4M, 4C, and 4K are respectively provided photoconductor drums 5Y, 5M, 5C, and 5K. Moreover, surrounding each of the photoconductor drums 5Y, 5M, 5C, and 5K are a charging unit 75, a developing unit 76, a cleaning unit 77, a neutralizing unit (not shown), etc. Then, image forming processes (charging step, exposing step, developing step, transferring step, and cleaning step) are performed on the photoconductor drums 5Y, 5M, 5C, and 5K, so that images of the respective colors are formed on the photoconductor drums 5Y, 5M, 5C, and 5K.
The photoconductor drums 5Y, 5M, 5C, and 5K are rotationally driven in a clockwise direction in
Then, the surfaces of the photoconductor drums 5Y, 5M, 5C, and 5K reach locations opposing the corresponding developing units 76, at which locations the electrostatic latent images are developed, so that a toner image for each color is formed. (This is a developing step.) Then, the surfaces of the photoconductor drums 5Y, 5M, 5C, and 5K reach locations opposing the intermediate transfer belt 78 and respective primary transfer bias rollers 79Y, 79M, 79C, and 79K, at which locations the toner images on the photoconductor drums 5Y, 5M, 5C, and 5K are transferred onto the intermediate transfer belt 78. (This is a primary transferring step.) Here, a small amount of untransferred toner remains on the photoconductor drums 5Y, 5M, 5C, and 5K.
Then, the surfaces of the photoconductor drums 5Y, 5M, 5C, and 5K reach locations opposing the corresponding cleaning units 77, at which location untransferred toner which remains on the photoconductor drums 5Y, 5M, 5C, and 5K is mechanically collected by cleaning blades of the cleaning units 77.
Finally, the surfaces of the photoconductor drums 5Y, 5M, 5C, and 5K reach locations opposing corresponding neutralizing units (not shown), at which locations remaining electric potentials on the photoconductor drums 5Y, 5M, 5C, and 5K are removed. Thus, a series of image forming processes which is conducted on the photoconductor drums 5Y, 5M, 5C, and 5K is completed.
Then, the toner image of each color that is formed on the respective photoconductor drum 5 via the developing step is transferred onto the intermediate transfer belt 78 in a superposed manner. In this way, a four-color color image is formed on the intermediate transfer belt 78. Here, the intermediate transfer unit 85 includes the intermediate transfer belt 78, the four primary bias rollers 79Y, 79M, 79C, 79K, a secondary transfer backup roller 82, a cleaning backup roller 83, a tension roller 84, an intermediate transfer cleaning unit 80, etc. The intermediate transfer belt 78 is stretched and supported by the three rollers 82-84, and is also endlessly moved in an arrow direction in
The four primary transfer bias rollers 79Y, 79M, 79C, and 79K respectively put the intermediate transfer belt 78 between the four primary transfer bias rollers 79Y, 79M, 79C, and 79K and the photoconductor drums 5Y, 5M, 5C, and 5K to form primary transfer nips. Then, a transfer bias of a polarity which is reverse to a polarity of the toner is applied to the primary transfer bias rollers 79Y, 79M, 79C, and 79K. Then, the intermediate transfer belt 78 travels in the arrow direction to successively pass the primary transfer nips for the respective primary transfer bias rollers 79Y, 79M, 79C, and 79K. Thus, the toner images of the colors that are on the corresponding photoconductor drums 5Y, 5M, 5C, and 5K are primary transferred onto the intermediate transfer belt 78 in the superposed manner.
Then, the intermediate transfer belt 78 having the four-color toner image transferred thereon reaches a location which opposes a secondary transfer roller 89, at which location the secondary transfer backup roller 82 sandwiches the intermediate transfer belt 78 between the secondary transfer backup roller 82 and the secondary transfer roller 89 to form a secondary transfer nip. Then, toner image of four colors that is formed on the intermediate transfer belt 78 is transferred onto a recording medium P which is carried to the location of the secondary transfer nip. Then, untransferred toner which has not been transferred onto the recording medium P remains on the intermediate transfer belt 78. Then the intermediate transfer belt 78 reaches the location of the intermediate transfer cleaning unit 80. Then, at this location, untransferred toner on the intermediate transfer belt 78 is collected. In this way, a series of transfer processes performed on the intermediate transfer belt 78 is completed.
Here, the recording medium P which is carried to the location of the secondary transfer nip is what is carried from a paper supply unit 12 which is arranged at a lower part of the apparatus main body 1 via a paper-supplying roller 97, a registration roller pair 98, etc. More specifically, the recording medium P such as a transfer paper is stored in the paper supply unit 12 with multiple overlaid sheets of the recording medium P being stored. Then, when the paper-supplying roller 97 is rotationally driven in a counterclockwise direction in
The recording medium P which is carried to the registration roller pair 98 stops at a location of a roller nip of the registration roller pair 98 which has stopped rotational driving. Then, in alignment with the timing of the color image on the intermediate transfer belt 78, the registration roller pair 98 is rotationally driven, so that the recording medium P is carried towards the secondary transfer nip. In this way, a desired color image is transferred onto the recording medium P.
Then, the recording medium P, onto which the color image has been transferred at the location of the secondary transfer nip, is carried to a location of a fixing apparatus 20. Then, the color image transferred onto the surface is fixed onto the recording medium P with heat and pressure due to a fixing belt 21 and a pressurizing roller 31 at this location. Then, the recording medium P is discharged out of the apparatus 1 via a location which is in between rollers of a paper-discharge roller pair 99. The transferred medium P which is discharged out of the apparatus by the paper-discharge roller pair 99 is stacked on a stacking unit 100 as an output image. In this way, a series of image forming processes in the image forming apparatus 1 is completed.
Next, a configuration of the fixing apparatus 20 according to the present embodiment is described.
As shown in
The fixing belt 21, which has a cylindrical shape with an inner diameter of 30 mm, includes a base material 21a made of steel and which has a thickness of 30-50 μm, a mold release layer 21b which is formed on the front face side of the base material 21a, and a coating film 21c which is formed on the back face side of the base material 21a. The material which forms the base material 21a is not limited to steel, so that a metal material with high heat conductivity, such as cobalt, nickel, stainless steel, an alloy thereof, etc., or a synthetic resin material such as polyimide, etc., may be used.
The mold release layer 21b is provided for increasing mold releasability against the toner image T on the recording medium P. The mold release layer 21b is arranged to be made of PFA (tetrafluoroethylene/fluoroalkyl vinyl ether copolymer resin) with a thickness of 10-50 μm. The material which forms the mold release layer 21b is not limited to PFA, so that PTFE (tetrafluoroethylene resin), polyimide, polyether imide, PES (polyether sulfide), etc., may be used. The mold release layer 21b is provided to secure mold releasability against the toner image T.
The coating film 21c is provided in order to make frictional resistance with the supporting member 60 small. The coating film 21c is arranged to be Teflon (registered trademark) coating. The material which forms the coating film is not limited to Teflon (registered trademark), so that surface coating such as glass coating, DLC (Diamond-like carbon), plating, etc., may be used.
As shown in
The heating region 63, which has a cross section of an arc shape with a radius of 14.5 mm and which is in continuation with the nip concave portion 61 on the upstream side in the rotating direction of the nip concave portion 61, is arranged to be a region which is heated by the heating unit 25. Moreover, arc center 63a of the heating region 63 is arranged such that it is separated 3.4 mm to the upstream side in the recording medium carrying direction relative to a center line 26c in the recording medium carrying direction (shown with a whited out arrow in
The introducing region 62 has a cross section shape formed such that a distance from the arc center 63a of the heating region 63 is smaller than a radius 14.5 mm of the heating region 63. In other words, the introducing region 62, which has a flat shape with a small curvature, is arranged such that it is in continuation with the nip concave portion 61 and the heating region 63. In this way, floating, from the supporting member 60, of the fixing belt 21 in the vicinity of the nip portion 27 is suppressed.
The separating region 64, having an arc-shaped cross section with a radius of 13 mm, which is smaller than a radius of 14.5 mm of the heating region 63, is arranged to be a region at which the recording medium P is separated from the fixing belt 21 by rapidly separating the fixing belt 21 from the recording medium P which has passed through the nip portion 27. Moreover, the arc center 64a of the separating region 64 is arranged such that it is 2.7 mm away to the downstream side in a recording medium carrying direction and 2 mm away to the nip portion 27 side relative to the arc center 63a of the heating region 63. In this way, the maximum external diameter 18, which connects the arc centers 63a and 64a of the heating region 63 and the separating region 64, becomes the maximum external diameter of the supporting member 60 and is 30.86 mm, thus becoming larger than the inner diameter of 30 mm of the fixing belt 21. In this way, the fixing belt 21 is pulled between the heating region 63 and the separating region 64, so that it becomes more difficult for the fixing belt 21 to separate from the heating region 63. Moreover, the peripheral length difference L2-L1 is arranged to be 0.7 mm when the external peripheral length of the supporting member 60 in which the nip forming member 26 is installed is set to L1 and the internal peripheral length of the fixing belt 21 is set to L2.
The intermediate region 66 has an arc shaped cross section with the same radius and the same center 63a as the heating region 63. In this way, the heating region 63 and the intermediate region 66 may be formed with the same curvature, so that the supporting member 60 is easily worked.
The recess region 65 is formed between the intermediate region 66 and the separating region 64 on a plane which is 11.5 mm away from the arc center 64a of the separating region 64 on the downstream side in the recording medium carrying direction. In this way, the supporting member 60 and the fixing belt 21 become contact-less in the recess region 65, so that frictional resistance is reduced.
As shown in
As shown in
As shown in
When the body 26a is pressed by the pressurizing member 31, the supporting projection 26b is abutted against and supported by the reinforcing member 23, so that being pushed by the pressurizing member 31 is prevented. A face on the pressurizing member 31 side of the nip forming member 26 is formed in a planer shape. It may also be arranged to be shaped in such a concave shape as to align with the surface of the pressurizing member 31.
The film member 29, which is made of a PTFE textile fabric, reduces frictional resistance with the fixing belt 21. The film member 29, which is wrapped around the body 26a, is fastened such that it is placed between the body 26a and a fixedly attaching member 19 screwed in the vicinity of the supporting projection 26b. The nip forming member 26 is fixed to the holding member 60 by the flange member 28.
As shown in
The heating unit 25, which is a line-shaped heating body provided inside the supporting member 60 along the longitudinal direction thereof, is arranged to be a halogen heater in the present embodiment. The heating unit 25 is provided inside the heating region 63. In this way, the heating region 63 becomes a radiant region in which heat from the heating unit 25 is radiated without being blocked by the reinforcing member 23. Moreover, a temperature sensor which detects a temperature of the fixing belt 21 is provided at an appropriate location of the heating region 63.
As shown in
As described above, while the holding member 60 is arranged to have a predetermined cross sectional shape in order to obtain predetermined functions such as adhering to the fixing belt 21 to efficiently heat the fixing belt 21 in the heating region 63, maintain separability of the recording medium P in the separating region 64, etc., it is a thin metal pipe, so that there is a tendency for the working shape to vary and for it to be slided on by the fixing belt 21 to be deformed to undermine the anticipated functions. Thus, the holding of the external peripheral face of the cylindrical section 28a of the flange member 28 is arranged such that a shape in the vicinity of the end of the supporting member 60 becomes the shape as described above and anticipated functions are obtained in a stable manner. Thus, the clearance between the external peripheral face of the cylindrical section 28a and the inner peripheral face of the end of the supporting member 60 is arranged to be no more than 0.15 mm.
The pressurizing member 31, which is a pressurizing roller with an external diameter of 30 mm, includes a pipe-shaped center axle 32 which is made of metal, an elastic layer 33 which is made of heat-resistant silicone rubber and which is provided therearound, and a mold release layer 34 which is made of PFA and which is formed on the surface. The elastic layer 33 is arranged to have a thickness of 2-3 mm. The mold release layer 34 is formed such that it coats a PFA tube of a thickness of 50 μm. Moreover, a heating body such as a halogen heater may be built into the center axle 32 as needed.
Moreover, the pressurizing member 31 is pushed to the nip forming member 26 by a pressurizing mechanism (not shown) via the fixing belt 21. The pressurizing member 31 is pressed to the nip forming member 26 via the fixing belt 21 to form the nip portion 27. The pressurizing member 31 is rotated (an arrow direction in
Next, the operation is described.
A user operates an operating panel, a computer, etc., to issue a request for printing. When an image forming apparatus receives an output signal due to the above-described request for printing, the pressurizing member 31 is rotated by the driving mechanism and the fixing belt 21 rotates with the pressurizing member 31 as well.
Here, with the arc center 63a of the heating region 63 being located on the upstream side in the recording medium carrying direction relative to a center line in the recording medium carrying direction of the nip forming member 26, the fixing belt 21 is pulled to the downstream side in the recording medium carrying direction, or the opposite side of the heating region 63, so that adhesion between the fixing belt 21 and the supporting member 60 in the heating region 63 increases, and, at the same time, it becomes more difficult for the fixing belt 21 to separate from the supporting member 60. Moreover, the heating region 63 has a cross sectional shape which is an arc shape with a radius of 14.5 mm which is generally the same as a radius of 15 mm of the fixing belt 21, so that, in the heating region 63, the fixing belt 21 adheres to the supporting member 60 with almost no transformability acting on the fixing belt 21, so that adhesion between the supporting member 60 and the fixing belt 21 increases. Moreover, with the maximum external diameter 18 of 30.86 mm which is between the heating region 63 and the separating region 64 being larger than the inner diameter of 30 mm of the fixing belt 21, the fixing belt 21 is pulled between the heating region 63 and the separating region 64, so that adhesion between the fixing belt 21 and the supporting member 60 in the heating region 63 increases, and, at the same time, it becomes more difficult for the fixing belt 21 to separate from the supporting member 60. Due to these reasons, the fixing belt 21 adheres to the supporting member 60 to slide on the supporting member 60 in the heating region 63.
On the other hand, in synchronization with a rotation of the pressurizing member 31, an electric current is sent to the heating unit 25, which generates heat. The heat of the heating unit 25 is radiated to the heating region 63, so that the heating region 63 is rapidly heated. Rotation of the pressurizing member 31 and heating by the heating unit 25 do not have to start at the same time, so that a time difference may be provided as needed. Then, a temperature of the fixing belt 21 is detected with a temperature sensor, the nip portion 27 is raised in temperature to a temperature necessary for fixing, after which feeding of the recording medium P is started while the temperature is maintained. With the recording medium P which passed through the nip portion 27, a toner image T of the recording medium P is fixed by pressure and heat of the nip portion 27.
As described above, according to an image forming apparatus of the present embodiment, adhesion between the fixing belt 21 and the supporting member 60 in the heating region 63 increases, and, at the same time, it becomes more difficult for the fixing belt 21 to separate from the supporting member 60, so that heat conductivity from the supporting member 60 to the fixing belt 21 increases, suppressing overheating of the supporting member 60 to make it possible to prevent degradation of the coating films 60a and 21c. Moreover, an increased adhesion between the supporting member 60 and the fixing belt 21 makes it possible to shorten warm-up time and first print time and to improve energy conservation.
Then, according to the present embodiment, the separation area 64 has a cross sectional shape of an arc with a radius which is smaller than a radius of the heating region 63, so that the fixing belt 21 is rapidly separated from the recording medium P. Thus, separability from the fixing belt 21 at the recording medium P after passing through the nip portion 27 may be improved.
Moreover, according to the present embodiment, the peripheral length difference L2-L1 is arranged to be 0.5-0.9 mm when the external peripheral length of the supporting member 60 in which the nip forming member 26 is installed is set to L1 and the internal peripheral length of the fixing belt 21 is set to L2 (
Moreover, according to the present embodiment, the fixing belt 21 is pulled between the heating region 63 and the separating region 64, so that the adherence of the fixing belt 21 and the supporting member 60 in the heating region 63 increases even when the fixing belt 21 is stopped. In this way, when the fixing apparatus 20 which has been stopped is activated to statically heat the fixing belt 21, the fixing belt 21 can be efficiently heated without overheating the supporting member 60.
Moreover, according to the present embodiment, with the heating unit 25 being a line-shaped heating body which is provided inside along the longitudinal direction of the supporting member 60, the line-shaped heating body has a simple installation structure, making it possible to simplify the configuration of the fixing apparatus 20. Moreover, the inner face of the supporting member 60 is coated black, so that the radiation rate at the supporting member 60 is improved, making it possible to shorten warm-up time and first-print time and to improve energy conservation.
Furthermore, the introducing region 62 is provided between the heating region 63 and the nip forming member 26 with a cross-sectional shape having a distance from the arc center 63a of the heating region 63 being smaller than the radius 14.5 mm of the heating region 63, making it possible to prevent in the introducing region 62 the fixing belt 21 from floating from the external peripheral face of the supporting member 60 and to prevent the supporting member 60 from overheating.
Then, according to the present embodiment, the intermediate region 66 has a cross-sectional shape which is an arc shape with the same radius and center 63a as the heating region 63, making it is possible to form the heating region 63 and the intermediate region 66 with the same curvature. Thus, the supporting member 60 may be easily worked and the manufacturing cost may be reduced.
Moreover, according to the present embodiment, with a flat recess region 65 being provided between the intermediate region 66 and the separating region 64, the supporting member 60 and the fixing belt 21 become contact-less in the recess region 65, so that frictional resistance therebetween decreases such that it becomes even smaller than the frictional resistance between the fixing belt 21 and the recording medium P, making it possible to suppress slipping of the recording medium P against the fixing belt 21. Moreover, material for forming the supporting material 60 may be shortened, making it possible to reduce material cost.
Furthermore, according to the present embodiment, the inner face of the fixing belt 21 and the outer face of the supporting member 60 are coated with coating films 21c and 60a, respectively, and grease is applied therebetween, so that frictional resistance of a sliding portion between the supporting member 60 and the fixing belt 21 decreases such that it becomes smaller than the frictional resistance between the fixing belt 21 and the recording medium P, making it possible to suppress slipping of the recording medium P against the fixing belt 21.
In the image forming apparatus according to the present embodiment, while the peripheral length difference L2-L1 is arranged to be 0.7 mm when the outer peripheral length of the supporting member 60 in which the nip forming member 26 of the fixing apparatus 20 in the present invention is set to L1 and the inner peripheral length of the fixing belt 21 is set to L2, it is not limited thereto.
In other words, when the difference between the inner peripheral length of the fixing belt 21 and the outer peripheral length of the supporting member 60 exceeds 0.9 mm, the fixing belt 21 is loosely wrapped around the supporting member 60, so that the fixing belt 21 may float to cause an overheated portion in a part of the supporting member 60, so that durability of the coating film may be reduced. Moreover, when the difference between the inner peripheral length of the fixing belt 21 and the outer peripheral length of the supporting member 60 is less than 0.5 mm, the fixing belt 21 is tightly wrapped around the supporting member 60, so that friction between the fixing belt 21 and the supporting member 30 may increase, making it more difficult for the fixing belt 21 to rotate and making it more likely for the pressurizing member 31 and the recording medium P to slip against the fixing belt 21.
Thus, it suffices for the peripheral length difference between the inner peripheral length of the fixing belt 21 and the outer peripheral length of the supporting member 60 to be 0.5-0.9 mm, more preferably 0.6-0.8 mm, and most preferably 0.7 mm, making it possible to prevent overheating of the supporting member 60 while suppressing slipping of the recording medium P within the above-described ranges. Depending on whether the coating films 21c, 60a and the grease are present, or on the shape and dimensions of each element, the peripheral length difference is not limited to 0.5-0.9 mm, so that it may be set appropriately.
Moreover, in the image forming apparatus of the present embodiment, while the intermediate region 66 of the supporting member 60 of the fixing apparatus 20 of the present invention is arranged to have an arc-shaped cross-section having the same radius and the same center 63a as the heating region 63, it is not limited thereto, so that it may be arranged to have a cross-sectional shape having a distance from the arc center 63a of the heating region 63 that is smaller than the radius of the heating region 63 as long as it does not interfere with the reinforcing member 23, for example. In this case, with the supporting member 60 and the fixing belt 21 becoming contact-less in the intermediate region 66, frictional resistance therebetween decreases such that it becomes even smaller than the frictional resistance between the fixing belt 21 and the recording medium P, making it possible to suppress slipping of the recording medium P against the fixing belt. Moreover, material for forming the supporting material 60 may be shortened, making it possible to reduce material cost.
Moreover, in the image forming apparatus according to the present embodiment, while the fixing belt 21 of the fixing apparatus 20 is arranged to have a diameter of 30 mm, it is not limited thereto, so that the diameter may be set to 15-120 mm, or more specifically 25 mm, for example.
Furthermore, in the image forming apparatus according to the present embodiment, the heating unit 25 of the fixing apparatus 20 is arranged to be a line-shaped heating body such as a halogen heater, it is not limited thereto, so that it may be arranged to be a plane-shaped heating body which is provided so as to contact the inner peripheral face along the longitudinal direction of the supporting member 60 as shown in
As shown in
The plane-shaped heating body is applied and the line-shaped heating body is omitted, so that the heating region 63 becomes a contacting region at which heat is conducted from the heating unit 25 which includes the plane-shaped heating body. In this way, the plane-shaped heating body may efficiently heat the supporting member 60, making it possible to shorten the warm up time and the first print time and to improve energy conservation.
Alternatively, the heating unit 25 may be provided outside or inside the supporting member 60, so that it is an inductive coil which inductively heats the supporting member 60. In this case, the heating region 63 is an opposing region which is inductively heated opposing the heating unit 25. In this way, with the inductive heating, elements other than the supporting member 60 are not directly heated, so that, unlike the line-shaped heating body, an element other than the supporting member 60, such as the reinforcing member 23, for example, is not heated, making it possible to efficiently heat the supporting member 60.
Using the supporting member 60 with the dimensions and shape shown in
The results are shown in
Moreover, when the peripheral length difference is less than 0.5 mm, friction between the supporting member 60 and the fixing belt 21 exceeded a predetermined limit value. In other words, it is supposed that, when the peripheral length difference is less than 0.5 mm, the fixing belt 21 is tightly wrapped around the supporting member 60, so that the frictional force between the fixing belt 21 and the supporting member 60 increases, so that slipping limit value of the recording medium P and the pressurizing member 31 has been exceeded. Thus, it has been revealed that, when the peripheral length difference is less than 0.5 mm, it has become more difficult for the fixing belt 21 to rotate and it has become more likely for the pressurizing member 31 and the recording medium P to slip against the fixing belt 21.
On the basis of these results, it has been revealed that the peripheral length difference between the inner peripheral length of the fixing belt 21 and the outer peripheral length of the supporting member 60 is 0.5-0.9 mm, more preferably 0.6-0.8 mm and most preferably 0.7 mm. In this way, it is verified that slipping of the recording medium P may be suppressed while preventing overheating of the supporting member 60.
Now, in the fixing apparatus 20, in order to efficiently conduct heat from the supporting member 60 to the fixing belt 21, it is important that the supporting member 60 and the fixing belt 21 are in proper contact, impacting energy conservation in its turn. In other words, when the pressure of the fixation belt 21 being in contact with the support member 60 is too high, rotational load of the fixing belt 21 increases, causing a problem of slipping of the fixing belt 21. Then, when slipping of the fixing belt 21 occurs, diffusion of heat by rotating ceases to occur, causing inflammation and decrease in durability of parts due to local heat supply. Moreover, transportability of the recording medium decreases and deviation occurs in heat supply to cause image quality anomalies such as deviation in gloss, fixing failure, etc. On the other hand, heat transfer efficiency decreases when the pressure of the fixing belt 21 being in contact with the supporting member 60 is too low, and, as it is, there is a lack of temperature of the fixing belt 21, so that heat supply from the heating unit 25 increases, causing reduction in energy conservation. Moreover, the supporting member 60 overheats, impacting the durability of the coating film 60a of the surface. Thus, as described previously, in order to achieve predetermined performance such as being able to adhere to the fixing belt 21 in the heating region 63 to efficiently heat the fixing belt 21, the supporting member 60 is arranged to have a predetermined cross-sectional shape.
However, there is a tendency for the supporting member 60 to undermine anticipated functions by being deformed by sliding contact with the fixing belt 21 or by being deformed by being thermally affected by the heating unit 25 since it is a thin metal pipe. In particular, the supporting member 60 is provided with a nip concave portion 61, which is bent such that the opening 69 of a C shaped pipe member as shown in
Thus, in the present invention, in order to solve the problem described above, a deform preventing unit is provided which reinforces the nip concave portion 61 to prevent the supporting member 60 from deforming due to sliding of the fixing belt 21.
More specifically, as shown in
In other words, as shown in
Here, with a length LS11 of the sleeve portion 71S1 being arranged to be longer than a length LS12 of the sleeve portion 71S2 (
In order to suppress deforming of the corner portion at which the side wall 67 of the nip concave portion 61 and the outer peripheral face of the supporting member 60 cross, it is more advantageous to have a larger area of contact between the side wall 67 and the sleeve portion above-described corner portion to the tip of the sleeve portion 71S1 is preferably no more than 1.5 mm, and is preferably no more than 1.0 mm.
On the other hand, the sleeve portion 71S2 does not contribute to suppressing deforming, due to sliding of the fixing belt 21, of the corner portion at which the side wall 67 of the nip concave portion 61 and the outer peripheral face of the supporting member 60 on the nip portion outlet OUT side of the nip concave portion 61 cross. This is because the sleeve portion 71S2 is arranged on the side which is opposite the direction of deforming of the corner portion. Therefore, for the sleeve portion 71S2, the area of contact with the side wall 67 is not needed as much as for the sleeve portion 71S1. Moreover, considering that the supporting member 60 is for being heated by the heating unit 25, so that the heat is conducted to the fixing belt 21, it is desirable that heat capacity is as small as possible for the internal holding member 71, which is installed in the supporting member 60. Moreover, for the aspect of mounting, it is desirable to make each member small in order to avoid interference among the parts. Thus, the sleeve portion 71S2 preferably has a length which is shorter than that of the sleeve portion 71S1, so that, for example, the distance from the corner portion at which the side wall 67 of the nip concave portion 61 and the outer peripheral face of the supporting member 60 cross to the tip of the sleeve portion 71S2 is preferably no less than 2.0 mm, and is more preferably no less than 2.5 mm.
In this way, the internal holding member 71 is used to suppress increase in cost and heat capacity (consumed power), and, at the same time, as shown in
The internal holding member 71 may be arranged to have an L-shaped angle shape, including only the base portion 71S0 and the sleeve portion 71S1 and not including the sleeve portion 71S2 in
Moreover, as shown in
In other words, as shown in
Here, with a length LS02 of the sleeve portion 70S2 being arranged to be longer than a length LS01 of the sleeve portion 70S1 (
In order to suppress deforming of the corner portion at which the side wall 67 of the nip concave portion 61 and the outer peripheral face of the supporting member 60 cross, it is more advantageous to have a larger area of contact between the side wall 67 and the sleeve portion 70S2, so that, for example, the distance from the above-described corner portion to the tip of the sleeve portion 70S2 is preferably no more than 1.5 mm, and is more preferably no more than 1.0 mm.
On the other hand, the sleeve portion 70S1 does not contribute to suppressing deforming, due to sliding of the fixing belt 21, of the corner portion at which the side wall 67 of the nip concave portion 61 and the outer peripheral face of the supporting member 60 on the nip portion inlet IN side of the nip concave portion 61 cross. This is because the sleeve portion 70S1 is arranged on the side which is opposite the direction of deforming of the above-described corner portion. Therefore, for the sleeve portion 70S1, the area of contact with the side wall 67 is not needed as much as for that of the sleeve portion 70S2. Moreover, considering that the supporting member 60 is to be heated by the heating unit 25, so that the heat is conducted to the fixing belt 21, it is desirable that heat capacity is as small as possible also for the external holding member 70, which is installed in the supporting member 60. Moreover, for the aspect of mounting, it is desirable to make each member small in order to avoid interference among the parts. Thus, the sleeve portion 70S1 preferably has a length which is shorter than that of the sleeve portion 70S2, so that, for example, the distance from the corner portion at which the side wall 67 of the nip concave portion 61 and the outer peripheral face of the supporting member 60 cross to the tip of the sleeve portion 70S1 is preferably no less than 2.0 mm, and is more preferably no less than 2.5 mm.
In this way, the external holding member 70 is used to suppress increase in cost and heat capacity (consumed power), and, at the same time, as shown in
The external holding member 70 may be arranged to have an L-shaped angle shape, including only the base portion 70S0 and the sleeve portion 70S2 and not including the sleeve portion 70S1 in
Moreover, the term installing herein means being directly or indirectly fixed to the supporting member 60 such that reinforcing of the nip concave portion 61 is possible and may be any appropriate fixing method such as screwing, adhering, etc. For example, in
Moreover, when using the groove-shaped internal holding member 71 and the groove-shaped external holding member 70 as described above and as shown in
In this way, deforming of the corner portion CIN may be prevented while suppressing increase of cost and heat capacity (consumed power) on the nip portion inlet side of the supporting member 60.
Since it is possible that the corner portion CIN of the supporting member 60 deforms in a direction which is opposite to the direction of rotation of the fixing belt 21 due to pressing of the fixing belt 21 on the nip portion inlet side, it is more preferable for the external holding member 70 to have a cross section having the sleeve portion 70S1 to have a U-shaped groove shape than to have a L-shaped angle shape.
Moreover, when using the groove-shaped internal holding member 71 and the groove-shaped external holding member 70 as described above, as shown in
In this way, deforming of the corner portion COUT may be prevented while suppressing increase of cost and heat capacity (consumed power) on the nip portion outlet side of the supporting member 60.
Since it is possible that the corner portion COUT of the supporting member 60 deforms in a direction which is opposite the direction of rotation of the fixing belt 21 due to pressing of the fixing belt 21 on the nip portion inlet side, it is more preferable for the internal holding member 71 to have a cross section having the sleeve portion 71S2 to have a U-shaped groove shape than to have an L-shaped angle shape.
Moreover, the support member 60 is molded to a C type pipe shape having the nip concave portion 61 by bending a stainless plate with a plate thickness of approximately 0.1 mm, the opening 69 of the nip concave portion 61 tends to open due to springing back of the plate material. In the present invention, a groove-shaped internal holding member 71 and a groove-shaped external holding member 70 may be used as a deform preventing unit to prevent deforming due to springing back to maintain proper shape of the nip concave portion 61.
Moreover, the groove-shaped internal holding member 71 and the groove-shaped external holding member 70 in the deform preventing member have different lengths for each of the sleeve portions as described above, direction of mounting in the direction of rotation of the fixing belt 21 when mounting to the supporting member 60 becomes important. Thus, it is preferable for the groove-shaped internal holding member 71 and the groove-shaped external holding member 70 to have a reverse-mounting preventing unit which prevents the direction of mounting on the supporting member 60 in the direction of rotation of the fixing belt 21 being in the reverse direction. The specific configurations are explained with reference to
First, the external holding member 70 includes, at each end in the axial direction thereof as a mounting portion 70a which is fixed to the supporting member 60 by the flange member 28, a portion which is bent in a step shape in the outside circumferential direction of the supporting member 60, but, only at the one end side, as shown in
Moreover, as shown in
Here, as shown in
The present invention has been described with the embodiments shown in the drawings. However, the present invention is not limited to those embodiments shown therein. Thus, modifications may be made thereto within the scope a skilled person would have arrived at, such as other embodiments, additions, changes, deletions, etc., and are to be included in the scope of the present invention in any of the modes thereof as long as they achieve the operation and advantages of the present invention.
The present application is based on and claims the benefit of priority of Japanese Patent Application No. 2010-278149 filed on Dec. 14, 2010.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-278149 | Dec 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/077452 | 11/22/2011 | WO | 00 | 6/11/2013 |
