Patent Application
20160252857
The inventive concept relates to a fixing apparatus for fixing a toner image by heating and pressing a medium passing between a fixing roll and a pressing roll, and an image forming apparatus.
A fixing apparatus fixes a toner image by applying heat and pressure to transported paper. For example, in a fixing apparatus using electromagnetic induction heating (IH), to control an excessive temperature rise, thermally sensitive magnetic alloys are arranged to face a magnetic field generation apparatus while interposing a fixing belt therebetween. When temperatures of the thermally sensitive magnetic alloys are higher than a Curie point, the thermally sensitive magnetic alloys lose their magnetism, and their magnetic fluxes are removed. Therefore, the excessive temperature rise in the fixing belt is restricted. Also, the thermally sensitive magnetic alloys have a heat storage function and a heat provision function, and when the fixing belt comes in contact with the thermally sensitive magnetic alloys, a decrease in a temperature of the fixing belt may be prevented when recording media continuously pass the fixing belt. Also, heat may be stably provided to the recording media.
(Patent document 1) JP 2008-152247A
(Patent document 2) JP 2001-188430A
One or more embodiments provide a fixing apparatus that may improve temperature rise performance, and an image forming apparatus.
One or more embodiments provide a fixing apparatus that may secure temperature uniformity of a rotor without enlargement of the fixing apparatus or a cost increase, and an image forming apparatus.
According to an embodiment, a fixing apparatus includes: a magnetic field generator configured to generate a magnetic field; a rotor heated due to the magnetic field; and first and second thermally sensitive magnetic alloys arranged inside the rotor, wherein a first Curie point that is a Curie point of the first thermally sensitive magnetic alloy is different from a second Curie point that is a Curie point of the second thermally sensitive magnetic alloy.
The magnetic field generator may be located outside the rotor, and the first and second thermally sensitive magnetic alloys may be sequentially located on a side opposite to the magnetic field generator with respect to the rotor in a radial direction of the rotor.
The rotor, the first thermally sensitive magnetic alloy, and the second thermally sensitive magnetic alloy may sequentially overlap and contact each other.
The first Curie point may be higher than the second Curie point.
The second Curie point may be lower than a temperature of the rotor during a period when a general printing process is performed.
A thickness of the second thermally sensitive magnetic alloy may be greater than a thickness of the first thermally sensitive magnetic alloy.
The magnetic field generator may include a magnetic flux generator configured to generate a magnetic flux and a magnetic circuit formation unit configured to cover the magnetic flux generator and form a magnetic circuit for the magnetic flux, the magnetic flux generator may include a first magnetic flux generator and a second magnetic flux generator extending in parallel in an axial direction of the rotor, the magnetic circuit formation unit may include a plurality of first magnetic circuit units configured to cover the first magnetic flux generator and a plurality of second magnetic circuit units configured to cover the second magnetic flux generator, the plurality of first magnetic circuit units and the plurality of second magnetic circuit units may be alternately arranged in the axial direction, and when a length of the first magnetic flux generator and the second magnetic flux generator in the axial direction is d, a length of the plurality of first magnetic circuit units and the plurality of second magnetic circuit units in the axial direction is a, a distance between neighboring first magnetic circuit units and a distance between neighboring second magnetic circuit units are b, following conditions
b/d≦0.2
0.5≦b/a≦2
may be satisfied.
The plurality of first magnetic circuit units and the plurality of second magnetic circuit units may have the same shape.
The distance between the neighboring first magnetic circuit units may decrease towards an end portion of the axial direction from a central portion of the axial direction, and the distance between the neighboring second magnetic circuit units may decrease towards the end portion of the axial direction from the central portion of the axial direction.
The distance between the neighboring first magnetic circuit units may decrease at a rate of 5% or less towards the end portion of the axial direction from the central portion of the axial direction, and the distance between the neighboring second magnetic circuit units may decrease at a rate of 5% or less towards the end portion of the axial direction from the central portion of the axial direction.
According to an embodiment, a fixing apparatus includes: a rotor heated due to a magnetic flux; a magnetic flux generator arranged outside the rotor and configured to generate a magnetic flux; and a magnetic circuit formation unit configured to cover the magnetic flux generator and form a magnetic circuit for the magnetic flux. The magnetic flux generator includes a first magnetic flux generator and a second magnetic flux generator which are arranged in parallel and extend in an axial direction of the rotor, the magnetic circuit formation unit includes a plurality of first magnetic circuit units configured to cover the first magnetic flux generator and a plurality of second magnetic circuit units configured to cover the second magnetic flux generator, the plurality of first magnetic circuit units and the plurality of second magnetic circuit units are alternately arranged in the axial direction, when a length of the first magnetic flux generator and the second magnetic flux generator in the axial direction is d, a length of the plurality of first magnetic circuit units and the plurality of second magnetic circuit units in the axial direction is a, and distances between neighboring first magnetic circuit units and between neighboring second magnetic circuit units are b, following conditions
b/d≦0.2
0.5≦b/a≦2
are satisfied.
The plurality of first magnetic circuit units and the plurality of second magnetic circuit units may have the same shape.
The distance between the neighboring first magnetic circuit units may decrease towards an end portion of the axial direction from a central portion of the axial direction, and the distance between the neighboring second magnetic circuit units may decrease towards the end portion of the axial direction from the central portion of the axial direction.
The distance between the neighboring first magnetic circuit units may decrease at a rate of 5% or less towards the end portion of the axial direction from the central portion of the axial direction, and the distance between the neighboring second magnetic circuit units may decrease at a rate of 5% or less towards the end portion of the axial direction from the central portion of the axial direction.
According to an embodiment, an image forming apparatus includes the aforementioned fixing apparatus.
According to an embodiment, temperature rise performance may be improved.
According to an embodiment, temperature uniformity of a rotor may be secured.
Hereinafter, the inventive concept will be described in detail by explaining embodiments of the inventive concept with reference to the attached drawings.
An image forming apparatus 1 according to a first embodiment produces a color image by using various colors such as magenta, yellow, cyan, and black. As shown in
The recording medium transport unit 10 houses paper P, which is a recording medium on which an image is formed, and transports the paper P to a transport path R1. The paper P is stacked and then housed in a cassette K. The recording medium transport unit 10 transports the paper P to a secondary transfer region R2 via a transport path R1 at a timing when the toner image, which is to be transferred to the paper P, reaches the secondary transfer region R2.
Four developing devices 20 may be included to correspond to respective colors. Each developing device 20 includes a developing roller 21 that supplies a toner to the photoreceptor drum 40. After the toner and the carrier are mixed and then sufficiently charged in the developing device 20, a developer that is generated by a mixture of the toner and the carrier is carried by the developing roller 21. When the developer is moved to an area facing the photoreceptor drum 40 due to rotation of the developing roller 21, the toner that is included in the developer carried by the developing roller 21 is moved to an electrostatic latent image that is formed on a circumferential surface of the photoreceptor drum 40 so that the electrostatic latent image is developed.
The transfer unit 30 moves the toner image, which is formed by the developing device 20, to the secondary transfer region R2 in order to secondarily transfer the toner image on the paper P. The transfer unit 30 includes a transfer belt 31, suspension rollers 31a, 31b, 31c, and 31d that suspend the transfer belt 31, a preliminary transfer roller 32, and a secondary transfer roller 33. The transfer belt 31 is arranged between the photoreceptor drum 40 and the preliminary transfer roller 32 and between the suspension roller 31d and the secondary transfer roller 33.
The transfer belt 31 is a seamless belt that is circulated by operation of the suspension rollers 31a, 31b, 31c, and 31d. The preliminary transfer roller 32 presses the photoreceptor drum 40 from an inner circumference of the transfer belt 31. The secondary transfer roller 33 presses the suspension roller 31d from an outer circumference of the transfer belt 31.
There are four photoreceptor drums 40 corresponding to colors. The photoreceptor drums 40 are arranged along a direction in which the transfer belt 31 moves. Along a circumference of each photoreceptor drum 40, the developing device 20, a charging roller 41, an exposure unit 42, and a cleaning unit 43 are arranged.
The charging roller 41 uniformly charges a surface of the photoreceptor drum 40 to a predetermined electric potential. The exposure unit 42 exposes the surface of the photoreceptor drum 40, which is charged by the charging roller 41, to light according to image information to be formed on the paper P. Accordingly, an electric potential of a portion of the surface of the photoreceptor drum 40, which is exposed to the light by the exposure unit 42, changes, and thus an electrostatic latent image is formed. The developing devices 20 produce toner images by developing electrostatic latent images formed on the photoreceptor drums 40 by using toners provided by toner tanks 22 respectively corresponding to the developing devices 20. In the respective toner tanks 22, magenta, yellow, cyan, and black toners and carriers are filled. The cleaning unit 43 collects toners remaining in the photoreceptor drums 40 after a preliminary transferring process.
The fixing apparatus 50 fixes the toner image, which is secondarily transferred to the paper P from the transfer belt 31, on the paper P. The fixing apparatus 50 includes a fixing belt 51 that heats the paper P and is seamless and a pressing roll 52 that presses the fixing belt 51. The fixing belt 51 and the pressing roll 52 are cylindrically shaped. A nip portion N (refer to
The fixing belt 51 functions as a rotor having a heating layer. The fixing belt 51 may include, for example, a heating layer formed on an inner circumferential surface of the fixing belt 51 and a surface release layer formed on an outer circumferential surface. The heating layer of the fixing belt 51 may be, for example, a metallic layer having a thickness of about 10 to 100 μm and including a nickel-copper (Ni—Cu) layer, and the surface release layer of the fixing belt 51 may include, for example, tetrafluoroethylene perfluoroalkylvinyl copolymers (PFA) having a thickness of about 10 to 100 μm.
Also, in the image forming apparatus 1, discharge rollers 61 and 62 for discharging the paper P, on which the toner image is fixed by the fixing apparatus 50, to the outside are installed.
Operations of the image forming apparatus 1 will be described. When image signals of an image to be printed are input to the image forming apparatus 1, a controller (not shown) of the image forming apparatus 1 uniformly charges surfaces of the photoreceptor drums 40 to a predetermined electric potential by using the charging roller 41 and controls the exposure unit 42 to irradiate laser beams onto the surfaces of the photoreceptor drums 40 according to the input image signals, thereby forming electrostatic latent images. The developing devices 20 form toner images by developing the electrostatic latent images. The formed toner images are preliminarily transferred to the transfer belt 31 from the photoreceptor drums 40 in an area where the photoreceptor drums 40 face the transfer belt 31. On the transfer belt 31, the toner images transferred from the photoreceptor drums 40 are sequentially stacked, and a single stacked toner image is formed. The stacked toner image is secondarily transferred to the paper P, which is transported from the recording medium transport unit 10, in a secondary transfer region where the suspension roller 31d faces the secondary transfer roller 33.
The paper P to which the stacked toner image is secondarily transferred is transported to the fixing apparatus 50. The fixing apparatus 50 passes the paper P by heating and pressing the paper P between the fixing belt 51 and the pressing roll 52 and then fuses and fixes the stacked toner image to the paper P. Then, the paper P is discharged to the outside of the image forming apparatus 1 by the discharge rollers 61 and 62.
The fixing apparatus 50 will be described below.
As shown in
The magnetic field generation apparatus 56 is located outside the fixing belt 51, and the first and second thermally sensitive magnetic alloys 54 and 55 are sequentially located, with respect to the fixing belt 51, on a side opposite to the magnetic field generation apparatus 56 in a radial direction of the fixing belt 51.
The magnetic field generation apparatus 56 generates a magnetic field on an upper portion (an outer portion) of the fixing belt 51. The magnetic field generation apparatus 56 includes coil portions 56A for heating the fixing belt 51 and a magnetic field shield portion 56B for covering the coil portions 56A. A pair of coil units 56A is installed on the upper portion of the fixing belt 51 and covers an upper side portion in a rotation direction of the fixing belt 51. The magnetic field shield portion 56B is installed to shield a magnetic field generated in the coil unit 56A. An output frequency of the magnetic field generation apparatus 56 may be, for example, from about 20 kHz to about 100 kHz.
The first thermally sensitive magnetic alloy 54 is arranged inside the fixing belt 51. The first thermally sensitive magnetic alloy 54 is arranged to face the magnetic field generation apparatus 56 with the fixing belts 51 therebetween. The first thermally sensitive magnetic alloy 54 contacts the fixing belt 51 at a location where the magnetic field is generated by the magnetic field generation apparatus 56. The first thermally sensitive magnetic alloy 54 is installed at an upper inner portion of the fixing belt 51 and contacts an upper side portion of an inner circumference of the fixing belt 51. A cross section of the first thermally sensitive magnetic alloy 54 is arc-shaped. An outer circumferential surface of the first thermally sensitive magnetic alloy 54 contacts an inner circumferential surface of the fixing belt 51. The first thermally sensitive magnetic alloy 54 includes a material of which magnetism changes at a Curie temperature. The first thermally sensitive magnetic alloy 54 becomes a ferromagnetic substance at a temperature lower than a first Curie point T1 that is a Curie temperature of the first thermally sensitive magnetic alloy 54 and becomes a non-magnetic material at a temperature higher than the first Curie point T1. A thickness of the first thermally sensitive magnetic alloy 54 may be, for example, 0.3 mm.
The second thermally sensitive magnetic alloy 55 is arranged on an inner side of the first thermally sensitive magnetic alloy 54. A cross section of the second thermally sensitive magnetic alloy 55 is arc-shaped. An outer circumferential surface of the second thermally sensitive magnetic alloy 55 contacts an inner circumferential surface of the first thermally sensitive magnetic alloy 54. Similar to the first thermally sensitive magnetic alloy 54, the second thermally sensitive magnetic alloy 55 includes a material whose magnetism changes at a Curie temperature. The second thermally sensitive magnetic alloy 55 becomes a ferromagnetic substance at a temperature lower than a second Curie point T2 that is a Curie temperature of the second thermally sensitive magnetic alloy 55 and becomes a non-magnetic material at a temperature higher than the second Curie point T2. A thickness of the second thermally sensitive magnetic alloy 55 is greater than a thickness of the first thermally sensitive magnetic alloy 54 and may be, for example, 0.6 mm.
In the fixing apparatus 50, a diameter of the ring-shaped fixing belt 51 is greater than a diameter of the fixing roll 53. For example, the diameter of the fixing belt 51 may be 40 mm, and the diameter of the fixing roll 53 may be 35 mm. Also, the diameter of the pressing roll 52 may be smaller than the diameter of the fixing roll 53 and may be, for example, 30 mm.
The first Curie point T1 of the first thermally sensitive magnetic alloy 54 is higher than the second Curie point T2 of the second thermally sensitive magnetic alloy 55. For example, the first Curie point T1 ranges from about 180° C. to about 240° C., and the second Curie point T2 ranges from about 40° C. to about 170° C. Also, a surface temperature of the fixing belt 51 at which the fixing belt 51 is generally controlled during a fixing operation, that is, a temperature T of the fixing belt 51 during a general printing process, is lower than the first Curie point T1, but higher than the second Curie point T2. The temperature T may range, for example, from about 140° C. to about 200° C.
As described above, in the fixing apparatus 50 and the image forming apparatus 1 including the fixing apparatus 50, since the fixing belt 51, the first thermally sensitive magnetic alloy 54, and the second thermally sensitive magnetic alloy 55 themselves emit heat due to the magnetic field generation apparatus 56, temperatures thereof may quickly rise, and thus, temperature rise performance may be improved at a point in time when printing starts.
Also, the first Curie point T1 of the first thermally sensitive magnetic alloy 54 is different from the second Curie point T2 of the second thermally sensitive magnetic alloy 55. Therefore, self-heating of the first thermally sensitive magnetic alloy 54 and the second thermally sensitive magnetic alloy 55 are accelerated to a certain temperature based on magnetization and non-magnetization of the first thermally sensitive magnetic alloy 54 and the second thermally sensitive magnetic alloy 55 according to the first Curie point T1 and the second Curie point T2, and thus temperature rise efficiency may be improved. Also, since the first thermally sensitive magnetic alloy 54 and the second thermally sensitive magnetic alloy 55 function as non-magnetic materials and magnetic fluxes thereof are removed after reaching the certain temperature, an excessive temperature rise may be controlled. Accordingly, heat may be effectively provided to the fixing belt 51, and accuracy of temperature control may increase.
Also, since the fixing belt 51, the first thermally sensitive magnetic alloy 54, and the second thermally sensitive magnetic alloy 55 contact each other, heat is quickly transmitted between the fixing belt 51, the first thermally sensitive magnetic alloy 54, and the second thermally sensitive magnetic alloy 55. Therefore, the temperature of the fixing belt 51 may quickly rise.
Also, the second Curie point T2 of the second thermally sensitive magnetic alloy 55 is lower than the first Curie point T1 of the first thermally sensitive magnetic alloy 54. Accordingly, at the second Curie point T2, the second thermally sensitive magnetic alloy 55 may function as a non-magnetic material, and at the first Curie point T1, the first thermally sensitive magnetic alloy 54 may also function as a non-magnetic material. Therefore, since the first thermally sensitive magnetic alloy 54 and the second thermally sensitive magnetic alloy 55 themselves do not emit heat at the first Curie point T1, an excessive temperature rise may be controlled.
Also, the second Curie point T2 of the second thermally sensitive magnetic alloy 55 that contacts the first thermally sensitive magnetic alloy 54 is lower than the temperature T of the fixing belt 51 during the general printing process. Since the second Curie point T2 is set to be lower than the temperature T of the fixing belt 51 during the general printing process, the second thermally sensitive magnetic alloy 55 becomes a non-magnetic material and thus does not emit heat during the general printing process. Therefore, since the heat emission by the second thermally sensitive magnetic alloy 55 is suppressed, power consumption is also suppressed.
As shown in
Also, at a temperature higher than the second Curie point T2, the second thermally sensitive magnetic alloy 55 becomes a non-magnetic material. However, since the first thermally sensitive magnetic alloy 54 functioning as a magnetic material contacts the fixing belt 51, heat may be effectively transmitted between the first thermally sensitive magnetic alloy 54 and the fixing belt 51. Therefore, a temperature rise efficiency is greater than in the related art. In the present embodiment, a time t1 that is taken to reach the temperature T during the general printing process may be lower than a time t2 in the related art. For example, the time t1 is 10 seconds, and the time t2 is 12 seconds.
Also, the thickness of the thermally sensitive sensing magnetic alloy 55 is greater than the thickness of the first thermally sensitive magnetic alloy 54. Therefore, at a temperature close to the first Curie point T1, the second thermally sensitive magnetic alloy 55 that is a non-magnetic material effectively suppresses the temperature rise such that an excessive temperature rise may be prevented.
In the first embodiment, a case where the rotor having the heating layer is the fixing belt 51 has been described, but the rotor may not be a fixing belt. That is, the rotor may be, for example, a cylindrical hard roller, instead of the fixing belt 51.
Also, in the first embodiment, the first Curie point T1 is higher than the temperature T, and the second Curie point T2 is lower than the temperature T during the conventional printing process. However, a relationship between the first Curie point T1, the second Curie point T2, and the temperature T is not limited thereto, and the first Curie point T1 is different from the second Curie point T2 during the general printing process.
Also, in the first embodiment, although the diameter of the pressing roll 52 is smaller than the diameter of the fixing roll 53, the diameter of the pressing roll may be the same as or greater than the diameter of the fixing roll. As described, the diameters of the pressing roll and the fixing roll may be appropriately changed.
Also, in the first embodiment, an output frequency of the magnetic field generation apparatus 56 is between about 20 kHz and about 100 kHz, but may be appropriately changed. Furthermore, a structure of the magnetic field generation apparatus may be appropriately changed.
An image forming apparatus 101 according to a second embodiment will be described.
(The Entire Structure of the Image Forming Apparatus)
As shown in
The transport unit 110 houses paper P, which is a recording medium on which an image is finally formed, and transports the paper P along a recording medium transport path. The paper P is stacked in cassette C and housed therein. The transport unit 110 transports the paper P to the secondary transfer region R at a timing when a toner image that is transferred to the paper P reaches the secondary transfer region R.
The transfer unit 120 transports the toner image, which is formed by four developing units 200, to the secondary transfer region R in order to secondarily transfer the toner image to the paper P. The transfer unit 120 includes a transfer belt 121, suspension rollers 121a, 121b, 121c, and 121d that suspend the transfer belt 121, a preliminary transfer roller 122, and a secondary transfer roller 124. The transfer belt 121 is disposed between the photoreceptor drum 130 and the preliminary transfer roller 122 and between the suspension roller 121d and the secondary transfer roller 124.
The transfer belt 121 is an endless belt that is circulated by the suspension rollers 121a, 121b, 121c, and 121d. The preliminary transfer roller 122 is installed to press the photoreceptor drum 130 from an inner circumference of the transfer belt 121. The secondary transfer roller 124 is installed to press the suspension roller 121d from an outer circumference of the transfer belt 121. Also, the transfer unit 120 may further include a belt cleaning device for removing a toner attached to the transfer belt 121, etc.
The photoreceptor drum 130 is a drum-shaped electrostatic latent image carrier, and an image is formed on a circumferential surface of the photoreceptor drum 130. For example, the photoreceptor drum 130 may include an organic photo conductor (OPC). The image forming apparatus 101 according to the present embodiment may produce a color image, and four photoreceptor drums 130 respectively corresponding to colors, that is, magenta, yellow, cyan, and black, are installed in a direction in which the transfer belt 121 moves. Each photoreceptor drum 130 is driven by a drum motor 135. As shown in
The charging roller 132 uniformly charges a surface of the photoreceptor drum 130 to a predetermined electric potential by a charge voltage applied to the charging roller 132. The charging roller 132 is close to or contacts the photoreceptor drum 130 and evenly charges the surface of the photoreceptor drum 130 based on a micrometric gap discharge. The exposure unit 134 exposes the surface of the photoreceptor drum 130, which is charged by the charging roller 132, to light according to images to be formed on the paper P. Accordingly, an electric potential of a portion of the surface of the photoreceptor drum 130, which is exposed by the exposure unit 134, changes, and thus an electrostatic latent image is formed. When a developing voltage is applied to the developing roller 210, four developing units 200 attach toners, which are provided from toner tanks 136 installed to respectively correspond to the developing units 200, to electrostatic latent images written to the photoreceptor drum 130, thereby forming a toner image. Magenta, yellow, cyan, and black toners are filled in the toner tanks 136, respectively.
The cleaning unit 138 collects toners that remain on the photoreceptor drums 130 after the toner image formed on the photoreceptor drums 130 is preliminary transferred to the transfer belt 121. The cleaning unit 138 includes, for example, cleaning blades, and may remove the toners remaining on the photoreceptor drums 130 by contacting the cleaning blades with circumferential surfaces of the photoreceptor drums 130. Also, the cleaning unit 138 may include a static electricity removing lamp 139 that is located on the circumference of the photoreceptor drum 130 and controls an electric potential of the surface of the photoreceptor drum 130. Being turned on, the static electricity removing lamp 139 removes static electricity from the surface of the photoreceptor drum 130. The static electricity removing lamp 139 operates during an operation of forming (printing) an image and thus sets the electric potential of the surface of the photoreceptor drum 130 to a desired value. Also, the static electricity removing lamp 139 operates in a non-printing period, for example, after a transfer operation, etc., and thus residual charges of the photoreceptor drum 130 have a voltage less than an optical attenuation voltage after an operation of printing an image, and the electric potential of the surface of the photoreceptor drum 130 may be reset. Instability of a charging potential which is caused by the residual charges may be solved, and generation of ghosts in an image may be restricted by the static electricity removing lamp 139. Also, the non-printing period includes periods before and after a printing operation as well as periods between pages when a multi-page printing is performed.
The fixing apparatus 140 includes the pressing rotor 142 and a heating rotor 144, and attaches and fixes the toner image, which is secondarily transferred from the transfer belt 121 to the paper P, to the paper P. Detailed descriptions of the fixing apparatus 140 will be provided below.
Also, in the image forming apparatus 101, discharge rollers 152 and 154 for discharging the paper P, on which the toner image is fixed by the fixing apparatus 140, to the outside are installed.
Operations of the image forming apparatus 101 will now be described. When image signals of an image to be printed are input to the image forming apparatus 101, a controller of the image forming apparatus 101 uniformly charges surfaces of the photoreceptor drums 130 to a predetermined electric potential by using the charging roller 132 and forms an electrostatic latent image via a laser beam irradiated onto the surfaces of the photoreceptor drums 130 by the exposure unit 134 based on the input image signals.
The developing unit 200 mixes a toner with a carrier and sufficiently charges the toner and the carrier, and then a two-component type developer, in which the toner and the carrier are mixed, is carried by the developing roller 210. When the developer is moved to an area facing the photoreceptor drums 130 due to rotation of the developing roller 210, the toner included in the developer carried by the developing roller 210 is moved to the electrostatic latent image formed on the circumferential surface of the photoreceptor drum 130, and thus the electrostatic latent image is developed. A toner image that is formed by developing the electrostatic latent image is preliminarily transferred from the photoreceptor drum 130 to the transfer belt 121 in an area where the photoreceptor drum 130 faces the transfer belt 121. On the transfer belt 121, toner images formed on four photoreceptor drums 130 are sequentially stacked, and a stacked toner image is formed. The stacked toner image is secondarily transferred to the paper P that is transported from the transport unit 110 in the secondary transfer region R where the suspension roller 121d faces the secondary transfer roller 124.
The paper P on which the stacked toner image is secondarily transferred is transported to the fixing apparatus 140. The fixing apparatus 140 passes the paper P by heating and pressing the paper P between the heating rotor 144 and the pressing rotor 142 and then fuses and fixes the stacked toner image on the paper P. Then, the paper P is discharged to the outside of the image forming apparatus 101 by the discharge rollers 152 and 154. When the image forming apparatus 101 includes a belt cleaning device, a toner, which remains on the transfer belt 121 after the stacked toner image is secondarily transferred to the paper P, may be removed by the belt cleaning device.
(A Structure of the Fixing Apparatus)
Then, the detailed structure of the fixing apparatus 140 will be described with reference to
The pressing rotor 142 presses the heating rotor 144 and may include silicon rubber having a hardness of JISA65. A surface of the pressing rotor 142 may be coated with fluororesin, etc. in order to increase wear resistance and releasability. Also, the pressing rotor 142 may include a sponge-type foaming body. Also, the pressing rotor 142 may include materials having a low thermal conductivity in order to prevent thermal diffusion. A length of an axial direction of the pressing rotor 142 may range, for example, from about 210 mm to about 370 mm, and an external diameter thereof may range, for example, from about 20 mm to about 60 mm.
The heating rotor 144 includes a heating layer and may also include a metal conductor that is a magnetic material such as iron (Fe), nickel (Ni), chromium (Cr), or copper (Cu). A surface of the heating rotor 144 may be coated with fluororesin, etc. in order to increase the wear resistance and releasability. A length of an axial direction of the heating rotor 144 may range, for example, from about 210 mm to about 370 mm, and an external diameter thereof may range, for example, from about 20 mm to about 200 mm. The heating rotor 144 emits heat due to a magnetic flux generated by the excitation coils 145. That is, the magnetic flux generated by the excitation coils 145 is induced to the surface of the heating rotor 144 by the magnetic core 146 and generates an eddy current. Thus, Joule's heat is generated on the surface the heating rotor 144, and the heating rotor 144 emits heat. A surface temperature of the heating rotor 144 is from about 140□ to about 200□ during a fixing process.
The heating rotor 144 rotates in a direction (a rotation direction T3) by a driving motor, and the pressing rotor 142 accordingly rotates in a direction, that is, a rotation direction T4, opposite to the rotation direction T3. The pressing rotor 142 and the heating rotor 144 fuse and fix the toner image on the paper P (refer to
The excitation coil 145 is a magnetic flux generator that is arranged outside the heating rotor 144 and generates a magnetic flux by electromagnetic induction as a high-frequency current is applied thereto. An output frequency of the excitation coils 145 ranges from about 20 kHz to about 100 kHz. Also, the excitation coils 145 are arranged on a side opposite to the pressing rotor 142 with respect to the heating rotor 144 and may be arranged to cover half of an external diameter of the heating rotor 144. The excitation coils 145 do not contact the heating rotor 144, but are close thereto, and a distance between the excitation coils 145 and the heating rotor 144 may be, for example, from about 1 mm to about 10 mm.
As shown in
The forward straight portion 145a (a first magnetic flux generator) and the backward straight portion 145b (a second magnetic flux generator) extend in parallel in an axial direction of the heating rotor 144 (hereinafter, referred to as the ‘axial direction’). A length d (a total width of the excitation coils 145) of the forward straight portion 145a and the backward straight portion 145b in the axial direction is almost the same as a length of the heating rotor 144 in the axial direction and may be, for example, 220 mm to 440 mm. Also, a length e of the forward straight portion 145a and the backward straight portion 145b in a circumferential direction of the heating rotor 144 (hereinafter, referred to as the ‘circumferential direction’) may be, for example, 10 mm to 30 mm. Also, a distance f between the forward straight portion 145a and the backward straight portion 145b may be, for example, 10 mm to 30 mm. The arc portion 145c extends in the circumferential direction of the heating rotor 144.
The magnetic core 146 is a magnetic circuit formator that is arranged to cover the excitation coils 145 and forms a magnetic circuit for a magnetic flux generated by the excitation coils 145. The magnetic core 146 receives the magnetic flux generated by the excitation coils 145 without any magnetic flux leakage and then induces the magnetic flux to the heating rotor 144. The magnetic core 146 is arranged on a side opposite to the heating rotor 144 with respect to the excitation coils 145. The magnetic core 146 does not contact the excitation coils 145, but is close thereto. A distance between the magnetic core 146 and the excitation coils 145 may be, for example, about 1 mm to about 10 mm.
Also, the magnetic core 146 may include a magnetic material, for example, ferrite, which has high magnetic permeability and low loss. The magnetic core 146 includes a plurality of forward magnetic circuit units 146a (first magnetic circuit units) that cover the forward straight portion 145a and a plurality of backward magnetic circuit units 146b (second magnetic circuit units) that cover the backward straight portion 145b. The forward magnetic circuit units 146a and the backward magnetic circuit units 146b may have the same shape. The forward magnetic circuit units 146a cover the forward straight portion 145a only, and the backward magnetic circuit units 146b cover the backward straight portion 145b only, among the excitation coils 145.
The forward magnetic circuit units 146a may be arranged at regular intervals in the axial direction of the heating rotor 144. The backward magnetic circuit units 146b may be arranged at regular intervals in the axial direction of the heating rotor 144. A length a of the forward magnetic circuit unit 146a and the backward magnetic circuit unit 146b in the axial direction may be, for example, about 8 mm to about 12 mm. Also, a length g of the forward magnetic circuit unit 146a and the backward magnetic circuit unit 146b in the circumferential direction is greater than the length e of the forward straight portion 145a and the backward straight portion 145b in the circumferential direction and may be, for example, about 20 mm to about 40 mm. In addition, the length g of the forward magnetic circuit unit 146a and the backward magnetic circuit unit 146b in the circumferential direction may be the same as or smaller than the length e of the forward straight portion 145a and the backward straight portion 145b in the circumferential direction. That is, the statement that the forward magnetic circuit units 146a cover the forward straight portion 145a indicates that the forward magnetic circuit units 146a may cover the entire forward straight portion 145a in the circumferential direction or may cover part of the forward straight portion 145a in the circumferential direction.
A distance b between neighboring forward magnetic circuit units 146a and a distance b between neighboring backward magnetic circuit units 146b may be, for example, about 10 mm to about 16 mm. Also, the distance b may gradually decrease towards an end portion of the axial direction from a central portion of thereof. In particular, the distance b may decrease at a rate of 5% or less towards the end portion of the axial direction from the central portion of thereof. For example, when a distance b1 between the neighboring forward magnetic circuit units 146a at the central portion of the axial direction is about 15 mm, a distance b2 between the neighboring forward magnetic circuit units 146a at the end portion of the axial direction decreases at a rate of 5% or less with respect to the distance b1 and thus becomes about 14.3 mm (numbers rounded off to the first decimal place). Likewise, the distance b decreases at a rate of 5% or less towards the end portion of the axial direction.
Also, the forward magnetic circuit units 146a and the backward magnetic circuit units 146b may be alternately arranged in the axial direction. That is, one backward magnetic circuit unit 146b has to be arranged between the neighboring forward magnetic circuit units 146a in the axial direction, and one forward magnetic circuit unit 146a has to be arranged between the neighboring backward magnetic circuit units 146b. In addition, an area where the forward magnetic circuit units 146a are arranged in the axial direction and an area where the backward magnetic circuit units 146b are arranged in the axial direction may partially overlap each other or may not overlap each other. However, in terms of temperature uniformity, it is advantageous to arrange the areas not to overlap each other.
The length d of the forward straight portion 145a and the backward straight portion 145b in the axial direction, the length a of the forward magnetic circuit units 146a and the backward magnetic circuit units 146b in the axial direction, and the distances b between the neighboring forward magnetic circuit units 146a and between the neighboring backward magnetic circuit units 146b satisfy the following conditions (1) and (2).
b/d≦0.2 (1)
0.5≦b/a≦2 (2)
Next, an effect of the fixing apparatus 140 according to the present embodiment will be described by comparing the fixing apparatus 140 with fixing apparatuses 240A and 240B according to comparative examples shown in
In the fixing apparatus 240A according to a comparative example 1 of
That is, the magnetic core 346 includes a transverse magnetic circuit unit 346c that crosses and covers the forward straight portion 145a and the backward straight portion 145b. In this case, an area where the excitation coils 145 are arranged in the axial direction may be any one of an area where both the forward straight portion 145a and the backward straight portion 145b are covered by the transverse magnetic circuit unit 346c and an area where both the forward straight portion 145a and the backward straight portion 145b are not covered by the transverse magnetic circuit unit 346c at all. To this end, an area where a magnetic flux is easily applied to a heating rotor is clearly distinguished from an area where a magnetic flux is not easily applied to a heating rotor so that it is difficult to uniformize a temperature of the heating rotor in the axial direction.
In order to uniformize the temperature of the heating rotor in the axial direction, as shown in
In the fixing apparatus 140 according to the present embodiment, the forward magnetic circuit units 146a covering the forward straight portion 145a and the backward magnetic circuit units 146b covering the backward straight portion 145b are alternately arranged in the axial direction of the heating rotor 144. Thus, the area, where the forward magnetic circuit units 146a covering the forward straight portion 145a are arranged, and the area, where the backward magnetic circuit units 146b covering the backward straight portion 145b are arranged, are distributed in the axial direction of the heating rotor 144, and the magnetic flux may be uniformly applied to the heating rotor 144.
Also, as the length d of the forward straight portion 145a and the backward straight portion 145b in the axial direction, the length a of the forward magnetic circuit units 146a and the backward magnetic circuit units 146b in the axial direction, and distances b between the neighboring forward magnetic circuit units 146a and between the neighboring backward magnetic circuit units 146b are appropriately adjusted, a magnetic flux is appropriately provided to an area of the heating rotor 144 corresponding an area (an area between magnetic circuit units) where the forward magnetic circuit units 146a and the backward magnetic circuit units 146b are not arranged. Thus, temperature uniformity in the axial direction may be secured. In detail, as shown in
A maximal temperature deviation in which a toner is stably fixed to paper is about 15□. Thus, the temperature deviation of about 15□ is a target temperature deviation.
As shown in
b/d≦0.2 (1)
the temperature uniformity in the axial direction may be secured.
Also,
0.5≦b/a2≦2 (2)
the temperature uniformity in the axial direction is secured, and the degradation of the output efficiency is prevented. Therefore, functions of a fixing apparatus may be stably provided.
In addition, as the forward magnetic circuit units 146a and the backward magnetic circuit units 146b have the same length a in the axial direction and the same shape, an influence of a magnetic flux on the heating rotor 144 due to the forward magnetic circuit units 146a and the backward magnetic circuit units 146b may be more uniform. Thus, the temperature uniformity of the heating rotor 144 in the axial direction is improved. Also, since the forward magnetic circuit units 146a and the backward magnetic circuit units 146b have the same shape, manufacturing costs are decreased, and assemblability of the forward magnetic circuit units 146a and the backward magnetic circuit units 146b may be improved.
Also, in general, a temperature of a heating rotor tends to decrease towards an end portion of an axial direction of the heating rotor. Since the distances b between the neighboring forward magnetic circuit units 146a and between the backward magnetic circuit units 146b decrease towards the end portion of the axial direction from the central portion of the axial direction, the end portion of the heating rotor 144 in the axial direction may be greatly affected by the magnetic flux applied by the forward magnetic circuit units 146a and the backward magnetic circuit units 146b. Thus, the temperature uniformity of the heating rotor 144 may be secured even by considering that a temperature of the end portion of the axial direction easily increases and decreases. In detail, as the distances b decrease at a rate of 5% or less towards the end portion of the axial direction from the central portion of the axial direction, the temperature uniformity of the heating rotor 144 may be effectively secured.
As in the second embodiment, for example, the forward magnetic circuit units 146a and the backward magnetic circuit units 146b have the same shape, but may also not have the same shape. If lengths (core widths) of respective magnetic circuit units in an axial direction are constant, the magnetic circuit units may have different shapes.
Also, the length of the heating rotor 144 in the axial direction, the external diameter thereof, the distance between the excitation coils 145 and the heating rotor 144, the distance between the excitation coils 145 and the magnetic core 146, and the like are not limited to the above embodiments and may have appropriate values according to a size of paper, functions required to operate the fixing apparatus, etc.
In addition, in the above embodiments, the distances b between the neighboring forward magnetic circuit units 146a and between the neighboring backward magnetic circuit units 146b decrease from the central portion of the axial direction towards the end portion thereof. However, the distances b may be equal or may increase from the central portion of the axial direction towards the end portion thereof. Moreover, the rate at which the distances b decreases from the central portion of the axial direction towards the end portion thereof is not limited to 5%. The rate may be changed to secure the temperature uniformity in the axial direction.
Furthermore, the image forming apparatus 101 according to the second embodiment may have or may not have the same features as those described in the first embodiment.
In a fixing apparatus using an electromagnetic induction heating (IH), a temperature of a heating rotor is uniformly maintained, and heat is prevented from being unnecessarily emitted, thereby improving energy efficiency. A method of securing temperature uniformity of a heating rotor is required without enlargement of the fixing apparatus or an increase in costs.
The fixing apparatus includes a rotor including a heating layer, a magnetic flux generator arranged outside the rotor and generating a magnetic flux, and a magnetic circuit formation unit covering the magnetic flux generator and forming a magnetic circuit for the magnetic flux. The magnetic flux generator includes first and second magnetic flux generators that extend in parallel in an axial direction of the rotor, and the magnetic circuit formation unit includes first magnetic circuit units covering the first magnetic flux generator and second magnetic circuit units covering the second magnetic flux generator. The first and second magnetic circuit units are alternately arranged in the axial direction. When lengths of the first and second magnetic flux generators in the axial direction are d, lengths of the first and second magnetic circuit units are a, and distances between neighboring first magnetic circuit units and between neighboring second magnetic circuit units are b, the following conditions
b/d≦0.2
0.5≦b/a≦2
are satisfied.
Also, the first magnetic circuit units and the second magnetic circuit units may have the same shape.
Also, the distance between the first magnetic circuit units may decrease and the distance between the second magnetic circuit units may decrease from the central portion of the axial direction towards the end portion thereof.
Also, the distance between the first magnetic circuit units may decrease and the distance between the second magnetic circuit units may decrease at a rate of 5% or less from the central portion of the axial direction towards the end portion thereof.
As described above, one or more embodiments of the fixing apparatus and the image forming apparatus are not limited to the above embodiments and may be adjusted within the scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-250272 | Dec 2013 | JP | national |
| 2013-250906 | Dec 2013 | JP | national |
| 2014-215495 | Oct 2014 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/KR2014/011678 | Dec 2014 | US |
| Child | 15154221 | US |
