Information
-
Patent Grant
-
6408159
-
Patent Number
6,408,159
-
Date Filed
Thursday, January 18, 200124 years ago
-
Date Issued
Tuesday, June 18, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 399 324
- 399 325
- 399 320
- 399 328
- 399 67
- 399 69
- 219 216
- 118 DIG 1
-
International Classifications
-
Abstract
The present invention provides a fixing apparatus that as a fixing member for fixing an unfixed image on a recording material, a containing portion for containing releasing agent, applying device for applying the releasing agent in the containing portion on the fixing member, heating device for heating the releasing agent in the containing portion, and detection device for detecting a temperature of the releasing agent in the containing portion, wherein heating by the heating device is controlled according to a detected temperature from the detection device.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a fixing apparatus applicable to an image forming apparatus such as a copying machine or a printer, and more particularly to an apparatus for coating a fixing member with a releasing agent.
2. Related Background Art
As an example of such image forming apparatus, there is conventionally known an apparatus equipped with a fixing apparatus
150
as shown in FIG.
12
.
As detailedly shown in
FIG. 12
, the fixing apparatus
150
is provided with a fixing roller
151
constituting a rotatably provided fixing member, a pressure roller
152
constituting another fixing member (pressurizing member) rotated in pressurized contact with the fixing roller
151
, a releasing agent applying (coating) apparatus
153
, and roller cleaning apparatuses
154
,
155
. The fixing roller
151
and the pressure roller
152
are respectively provided therein with heaters
156
,
157
constituting heating means an composed for example of halogen lamps. Thermistors
158
,
159
are so positioned as to be respectively in contact with the fixing roller
151
and the pressure roller
152
and control the voltages supplied to the heaters
156
,
157
through temperature adjusting circuits thereby executing adjustment of the surface temperature of the fixing roller
151
and the pressure roller
152
.
On the fixing roller
151
there are mounted the cleaning apparatus
154
and the releasing agent coating apparatus
153
. The cleaning apparatus
154
cleans the fixing roller
151
by removing the toner etc. deposited thereon by offsetting, and the releasing agent coating apparatus
153
coats a releasing agent such as silicone oil onto the fixing roller
151
thereby facilitating the separation of a transfer paper P, constituting the recording material, from the fixing roller
151
and prevents the toner deposition by offsetting.
The cleaning apparatus
154
is composed of a cleaning web
154
a
consisting of a heat-resistant web-shaped non-woven cloth, a pressure roller
154
b
for pressing the cleaning web
154
a
to the fixing roller
151
, an unwinding roller
154
c
for feeding the new cleaning web
154
a
, and a winding roller
154
d
for gradually winding the cleaning web
154
a
which is deteriorated in the cleaning ability for example by deposition of toner. The cleaning apparatus
154
is provided upstream of the thermistor
158
in the rotating direction of the fixing roller
151
, in order to protect the thermistor
158
from detection error resulting from the sticking thereto of the offset toner.
When a predetermined number of copying operations is judged by a counter, a solenoid (not shown) is energized to activate a one-way clutch to wind the cleaning web
154
a
by a predetermined amount, in a direction opposite to the rotating direction of the roller. Such winding in the opposite direction avoids dragging of the cleaning web
154
a
in the rotating direction of the roller.
The releasing agent coating apparatus
153
is composed of an oil tank
153
a
or a releasing agent container for containing the releasing agent such as silicone oil, and a coating roller
153
d
constituting releasing agent supply means which bears the releasing agent on oil, picked up by pickup rollers
153
b
,
153
c
from the oil tank
153
a
, for supply onto the surface of the fixing roller
151
, and a regulating blade
153
e
consisting of an elastic member is so provided as to abut on the coating roller
153
d
for maintaining a constant oil amount thereon, thereby attaining uniform oil coating onto the fixing roller
151
. The releasing agent coating apparatus
153
is positioned downstream of the thermistor
158
in the rotating direction of the fixing roller
151
.
Also the pressure roller
152
is provided with a cleaning apparatus
155
composed, similarly to the cleaning apparatus
154
, of a cleaning web
155
a
, a pressure roller
155
b
, an unwinding roller
155
c
and a winding roller
155
d
, in order to remove the toner on the pressure roller
152
transferred from the fixing roller
151
.
On the pressure roller
152
, there abuts an oil removing blade
160
consisting of an elastic member for removing the excessive releasing agent remaining on the pressure roller
152
. Without such oil removing blade
160
, the excessive releasing agent is accumulated in the nip of the fixing roller
151
and the pressure roller
152
, eventually causing a stain on the recording material or failure in the entry into the nip in certain recording material such as a transparent laminate OHP film. The oil removing blade
160
is composed for example of silicone rubber or fluorinated rubber, and abuts on the pressure roller
152
with an appropriate amount of intrusion in the opposite (or forward) direction with respect to the rotating direction of the pressure roller
152
.
When a transfer paper P is conveyed in such configuration, the fixing roller
151
and the pressure roller
152
are rotated and silicone oil as the releasing agent is coated on the surface of the fixing roller
151
. Thus, while passing between the fixing roller
151
and the pressure roller
152
, the transfer paper P is pressed and heated by substantially constant pressure and temperature from both surfaces, whereby the unfixed toner image on the paper is fused and fixed to form a full-color image thereon. The transfer paper P bearing the fixed image is separated by an under separation claw
168
from the pressure roller
152
and is discharged from the apparatus.
However, such conventional image forming apparatus has been associated with the following drawbacks.
Firstly, the heat fixing apparatus in the ordinary copying machine waits for a predetermined period, after the power supply is turned on, until the fixing roller reaches a predetermined temperature, and the copying operation is enabled after such predetermined temperature is reached. However the fixing ability is different between immediately after the copying operation is enabled (“first run in the morning”) and after the lapse of a certain time in the copy-enabled stand-by state (“standing state”). Such phenomenon arises from the difference, between the first run in the morning and the standing state, not only in the surface temperature of the fixing roller but also the temperature of the entire fixing apparatus and that of the releasing agent to be coated on the surface of the fixing roller.
More specifically, in the standing state, the heat of the fixing roller is transferred to the releasing agent through the coating roller and the pickup rollers thereby elevating the temperature of the releasing agent. In such state, the temperature loss of the fixing roller is limited when the releasing agent is coated thereon, and the releasing agent present between the fixing roller and the toner is also heated, whereby satisfactory fixing ability is secured. On the other hand, in the first run in the morning, the releasing agent is still cold and the fixing roller shows an abrupt temperature loss when such releasing agent is coated thereon, and the releasing agent of a low temperature is present between the fixing roller and the toner, whereby the fixing ability is deteriorated. Such phenomenon becomes more conspicuous in an environment of low temperature.
In order to avoid such drawback, the present applicant already proposed a fixing apparatus, provided, as shown in
FIG. 13
, with a releasing agent heating member
180
composed of a heat generating member or a heater
182
, a heat conductive member
181
composed for example of a metal, a temperature of the heater
182
, a safety element
184
for preventing excessive temperature of the heater
182
etc., setting to heat the releasing agent in the oil tank
153
a.
In such fixing apparatus, the temperature detecting element
183
detects the temperature of the heater
182
, and, if the detected temperature is lower than a desired temperature, the heater
182
of the releasing agent heating member
180
is powered to elevate the temperature of the heater
182
. The heat of the heater
182
is transmitted through the heat conducting member
181
to elevate the temperature of the releasing agent. When the heater
182
reaches the desired temperature, the electric power supply thereto is cut off whereby the temperature of the releasing agent is no longer elevated.
In such configuration, however, the releasing agent may not reach an appropriate temperature, since the power supply to the heater
182
is controlled by the temperature detecting element
183
for detecting the temperature of the heater
182
.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a fixing apparatus capable of heating the releasing agent to an appropriate temperature.
Another object of the present invention is to provide a fixing apparatus capable of preventing excessive heating of the releasing agent, thereby achieving satisfactory fixation.
Still another object of the present invention is to provide a fixing apparatus comprising a fixing member for fixing an unfixed image onto a recording material, a containing portion for containing a releasing agent, applying means for applying the releasing agent in the containing portion on the fixing member, heating means for heating the releasing agent in the containing portion, and detection means for detecting a temperature of the releasing agent in the containing portion, wherein heating of the heating means is controlled based on a detected temperature from the detection means.
Still another object of the present invention is to provide a fixing apparatus comprising a fixing member for fixing an unfixed image onto a recording material, a containing portion for containing a releasing agent, applying means for applying the releasing agent in the containing portion on the fixing member, heating means for heating the releasing agent in the containing portion, first detection means for detecting a temperature of the releasing agent in the containing portion, and second detection means for detecting a temperature of the temperature of the heating means, wherein heating of the heating means is controlled based on detected temperature from the first detection means and the second detection means.
Still other objects of the present invention, and the features thereof, will become fully apparent from the following description.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a view showing an image forming apparatus employing a fixing apparatus according to an embodiment of the present invention;
FIG. 2
is a block diagram of a control system of the image forming apparatus;
FIG. 3
is a view showing the fixing apparatus;
FIGS. 4A and 4B
are charts showing the relationship between the detected temperature of the releasing agent temperature detecting means and the heating body temperature detecting means, and the drive timing of the releasing agent heating body by the releasing agent temperature control means;
FIG. 5
is a flow chart showing the function of the releasing agent temperature control means;
FIG. 6
is a block diagram of the releasing agent temperature control means;
FIG. 7
is a view showing an image forming apparatus employing a fixing apparatus according to another embodiment of the present invention;
FIG. 8
is a view showing an image forming portion;
FIG. 9
is a view showing the fixing apparatus;
FIG. 10
is a view showing releasing agent applying means;
FIG. 11
is a flow chart showing the function of the releasing agent temperature control means; and
FIGS. 12 and 13
are views showing conventional fixing apparatus.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In the following, the present invention will be clarified in detailed by embodiments thereof, with reference to the accompanying drawings.
FIG. 1
is a schematic cross-sectional view showing the configuration of a digital image forming apparatus as an example of the image forming apparatus of the present invention.
At first there will be explained, with reference to
FIG. 1
, the configuration and function of such image forming apparatus.
The image forming apparatus is provided, as shown in
FIG. 1
, with a reader portion
1
and a printer portion
2
respectively in the upper and lower parts of the main body of the apparatus.
The reader portion
1
is composed of an original supporting glass
101
on which an original is to be placed, an original pressure plate
102
for pressing the placed original from above, a mirror support
133
bearing a light source
103
and scanning the original, plural mirrors
104
and a lens
105
for guiding the light reflected from the original, and a photoelectric conversion/image processing portion
106
for photoelectrically converting the light reflected from the original by means of a CCD
301
and applying various image processings on the obtained electrical signal. The photoelectric conversion/image processing portion
106
is also provided with image processing functions for executing A/D conversion, shading correction, masking correction, variation of magnification, mG conversion etc. on the photoelectrically converted electrical signal.
The reader portion
1
of the above-described configuration functions in the following manner.
In the reader portion
1
, an original is placed, with the image bearing surface thereof downwards, on the original supporting glass
101
and is pressed thereon by the original pressure plate
102
. The mirror support
133
moves with the light source
103
turned on, thereby scanning the image bearing surface of the original. The light reflected from the image bearing surface is guided by the plural mirrors
104
and the lens
105
and is focused on the CCD
301
of the photoelectric conversion/image processing portion
106
, thereby being photoelectrically converted into an electrical signal. The electrical signal constituting the image signal is transmitted, after being subjected to various image processings, to the printer portion
2
.
The printer portion
2
is principally provided, as shown in
FIG. 1
, with an image forming portion including a photosensitive drum
112
, a laser control portion
304
for converting the image signal, transmitted from the reader portion
1
, into a signal for driving a laser, a laser element
108
, a polygon scanner
109
for scanning the surface of the photosensitive drum
112
with a laser light, and a fixing unit
120
constituting the fixing apparatus.
The above-mentioned image forming portion is provided with a photosensitive drum
112
supported rotatably in a direction indicated by an arrow, and, along the periphery thereof and in the order along the rotating direction thereof, with a primary charger
113
for uniformly charging the surface of the photosensitive drum
112
, a developing unit
110
for developing an electrostatic latent image formed on the photosensitive drum
112
, a transfer charger
119
for transferring the toner image from the photosensitive drum
112
onto a transfer material or a recording material, a cleaner
116
, a cleaning blade
117
for removing the toner remaining on the photosensitive drum
112
, an auxiliary charger
115
for eliminating the charge on the surface of the photosensitive drum
112
, and a pre-exposure lamp
114
for removing the charge remaining on the surface of the photosensitive drum
112
.
The developing unit
110
is further provided with a developing roller
111
, which rotates in a direction opposite to that of the photosensitive drum
112
, thereby executing development of the toner image on the photosensitive drum
112
.
The transfer material bearing the transferred toner image is conveyed by a pre-fixing belt
118
to a fixing unit
120
constituting the fixing apparatus, and is conveyed therein by being pinched between a fixing roller
121
constituting a fixing member and a pressure roller
122
constituting another fixing member (pressurizing roller) which are rotated in mutual contact and is subjected to heat and pressure whereby the toner image on the surface is fixed. The transfer material after image fixing is discharged by conveying rollers
123
onto a sheet discharge tray
126
positioned outside the main body of the apparatus.
A feed/conveying portion for feeding the transfer material is provided with a conveying path for the transfer material, and, at the most upstream side in the conveying direction, with a sheet feeding apparatus including sheet cassettes
127
,
128
, feed rollers
129
,
130
, conveying rollers
131
,
132
etc.
In addition to the sheet feeding apparatus, there is provided a multi sheet feeding apparatus
125
which, having a straight sheet feeding path, is capable of feeding various transfer materials different in the material and the size to the image forming portion.
In the following there will be explained, with reference to
FIG. 2
, a control system of the image forming apparatus of the present embodiment.
The image forming apparatus of the present embodiment is comprehensively controlled by a CPU
306
. The CPU
306
principally serves to drive various loads in the apparatus, collect and analyze the information of the sensors, and exchange data with the aforementioned image processing portion
107
, laser control portion
304
and an operation portion
305
constituting the user interface. The CPU
306
is also connected to a ROM (not shown) storing programs for executing various sequences relating to the aforementioned image forming sequence, and a RAM for storing rewritable data which have to be stored temporarily or permanently. The above-mentioned RAM stores, for example, a high voltage value to be set in a high voltage control portion
312
to be explained later, various data to be explained later, an image forming command information from the operation portion
305
.
At first there will be explained a first role of the CPU
306
, namely data exchange with the shading correcting portion
303
, the image processing portion
107
, the laser control portion
304
and the operation portion
305
.
The original image photoelectrically converted by the CCD
301
is converted by the succeeding A/D conversion portion
302
into digital image data and entered into the shading correction portion
303
. The shading correction portion
303
is controlled by the CPU
306
and executes black level offset adjustment and white level shading correction including the characteristics of the light source
103
on the entered image data. The image data after the shading correction are entered into the image processing portion
107
and are subjected to masking correction, variation of magnification, image repeating, image synthesis, and various decorative processes (screening, screen overlay, screen underlay, shadowing etc.).
The CPU
306
transmits set data for the various portions required for such processes, also receives signals from various portion such as an original image density signal, and executes setting for optimum image formation by controlling the high voltage control portion
312
and the laser control portion
304
to be explained later.
The laser control portion
304
controls the laser in the optimum manner, based on the image size defined for image formation and on the processed digital video data. Thus, in the present apparatus, there is executed setting required for PWM control of the laser light emission.
The operation portion
305
obtained the copying magnification, density value etc. set by the user, and outputs data for informing the user of the status of the image forming apparatus, for example the number of image formations, whether the image forming process is in progress, generation and location of the sheet jamming.
In the following there will be explained a second role which is to drive various loads of the apparatus and to collect and analyze information of the sensors.
The image forming apparatus of the present embodiment is provided, in various locations therein, with motors
316
, DC loads
317
such as clutches/solenoids and sensors
315
such as photointerruptors and microswitches. The transfer material is conveyed and the various units are driven by suitably activating the motors
316
and the DC loads
317
. These motions are monitored by the sensors
315
. Based on the sensors
315
, and sensor processing portion
309
, the CPU
306
causes the motor control portion
310
to control the motors
316
and causes the DC load control portion
311
to activate the DC loads
317
such as clutches/solenoids thereby achieving smooth image forming operation. Also various high voltage control signals are supplied to the high voltage control portion
312
to feed appropriate high voltages to the primary charger
113
, auxiliary charger
115
, transfer charger
119
and developing roller
111
constituting the high voltage unit
318
.
Also as a third role, the CPU
306
receives the output signal of a thermistor in the fixing unit
120
and controls fixing heaters
320
,
321
and an oil heater
201
serving as the releasing agent heating body.
The fixing roller
121
and the pressurizing roller
122
in the aforementioned fixing unit
120
are respectively provided with fixing heaters
320
,
321
for heating the rollers, and there is also provided an oil heater
201
for heating the oil constituting the releasing agent to be applied on the fixing roller
121
and the pressurizing roller
120
.
The heaters (fixing heaters
320
,
321
, oil heater
201
) are respectively on/off controlled by a fixing heater control portion
313
and an oil heater control portion
319
constituting the releasing agent temperature control means.
The fixing heater control portion
313
and the oil heater control portion
319
are connected to a primary power source
324
for supplying the heaters with the primary electric power, and the power supply is on/off controlled by triacs
606
in the fixing heater control portion
313
and the oil heater control portion
319
.
Also, the fixing roller
121
and the pressurizing roller
122
are provided with fixing heater thermistors
322
,
323
for measuring the surface temperature of the rollers, and the oil heater
201
is provided with an oil heater themistor
204
constituting the heating body temperature detection means for measuring the surface temperature. Based on the temperature data, the CPU
306
controls the aforementioned fixing heater control portion
313
and oil heater control portion
319
.
In the following there will be given a detailed explanation on the fixing unit
120
, with reference to FIG.
3
.
In the fixing unit
120
, the fixing roller
121
and the pressurizing roller
122
are provided therein with fixing heaters
320
,
321
serving to heat the rollers and generally composed of halogen heaters.
The fixing rollers
320
,
321
are on/off controlled, as explained in the foregoing, by the CPU
306
through the fixing heater control portion
313
.
Also the fixing heaters
320
,
321
are on/off controlled so as to be maintained at a predetermined temperature, based on the temperatures measured by the fixing heater monitoring thermistors
322
,
323
so positioned as to be in contact with the rollers.
The fixing unit
120
is furthermore provided with an oil coating unit
124
constituting a releasing agent applying (coating) apparatus for applying silicone oil for improving the releasing of the transfer material from the upper fixing roller
121
.
The oil applying (coating) unit
124
is provided with an oil pan
205
for containing silicone oil (hereinafter simply called oil)
209
, an oil heater
201
for regulating the oil temperature for maintaining constant temperature and viscosity in the oil, a heater metal plate
202
constituting a support member for mounting the oil heater
201
and indirectly transmitting the heat of the oil heater
201
to the silicone oil
209
, an oil heater thermistor
203
for measuring the temperature of the oil heater
201
, an oil thermistor
204
for measuring the temperature of the oil in the oil pan
205
, and oil coating rollers
206
,
207
,
208
constituting the releasing agent supply means for coating an appropriate amount of oil onto the upper fixing roller
121
.
The oil heater
201
is on/off controlled by the CPU
306
through the oil heater control portion
319
.
In the present embodiment, as explained in the foregoing, the oil temperature is directly detected and the oil heater is on/off controlled in consideration of the detected temperature, so that the oil can be more effectively maintained at the appropriate temperature.
FIG. 6
is a circuit diagram showing an embodiment of the oil heater control portion
319
of the present invention.
In the oil heater control portion
319
, the output signals of the oil heater thermistor
203
and the oil thermistor
204
are respectively supplied to amplifying circuit
601
,
602
, and A/D converting portions
603
,
604
convert the changes in the resistances of the thermistors, corresponding to the temperature changes in the oil heater
201
and the silicone oil
209
, into voltages which are respectively supplied, as digital data, into the CPU
306
. Based on such temperature data, the CPU
306
outputs an oil control signal for on/off controlling the oil heater
201
to be explained later.
The oil heater control portion
319
is connected to the primary power source
324
for supplying the oil heater
201
with the primary electric power, of which supply is on/off controlled by the triac
606
according to the oil control signal
610
from the CPU
306
.
The triac
606
is provided therein with an abnormality detection circuit, which outputs an abnormality detection signal
611
to an EX-OR circuit in case of a shortcircuiting of the triac.
Upon receiving the abnormality detection signal
611
(logic H) while the oil control signal
610
is turned off (logic L), the EX-OR circuit
608
shifts the output thereof to a level L thereby outputting an abnormality signal
609
to the CPU
306
and at the same time turns off a transistor
607
, thereby forcedly interrupting the supply of the primary electric power to the oil heater
201
by a relay
605
.
Also based on the signals from the oil heater thermistor
203
and the oil thermistor
204
, the oil heater control portion
319
executes abnormality detection, such as detection of the abnormal output from the thermistors in case the detachment or breakage thereof, and outputs an abnormality signal to the CPU
306
and at the same time forcedly turns of the power supply to the oil heater
201
.
The oil thermistor is provided separately from the heater plate in order to avoid influence from the oil heater, and, for this reason, the oil temperature detected by the oil thermistor may be different from that in the vicinity of the heater plate. Therefore, there may result a drawback that the oil temperature detected by the oil thermistor may be judged low and the oil of high temperature in the vicinity of the heater plate may be excessively heated.
The present embodiment is also to avoid the above-described drawback. In the following there will be explained, with reference to
FIGS. 4A
,
4
B and
5
, the function of the oil heater control portion
319
in the image forming apparatus of the present embodiment.
FIGS. 4A and 4B
are charts showing the oil temperature control function of the oil heater control portion
319
of the present embodiment. In
FIGS. 4A and 4B
, upper lines A indicate the temperature of the oil heater
201
measured by the oil heater thermistor
203
, while lines B indicate the oil temperature measured by the oil thermistor
204
. Also lower lines C indicate an oil control signal
610
supplied from the oil heater control portion
319
to the oil heater
201
.
When the oil heater control portion
319
at first drives the oil heater
201
, the oil temperature (line B) rises more gradually than the oil heater temperature (line A) as shown in
FIGS. 4A and 4B
. This is because the entire system including the heater, silicone oil, heater plate
202
etc. has a large heat capacity.
When the oil temperature B does not exceed a predetermined oil temperature (hereinafter called set oil temperature) Tos, there is executed the temperature control based on the temperature signal from the oil heater thermistor
203
to on/off control the oil heater
201
as indicated by times t1 to t7 in
FIG. 4A
, thereby bringing the oil heater temperature A to a predetermined heater temperature (hereinafter called set heater temperature) Ths.
When the oil temperature B gradually rises and exceeds the set oil temperature Tos as shown at a time t9 in
FIG. 4B
, the oil heater
201
is turned off and remains turned off even after the oil heater temperature A becomes equal to or lower than the set heater temperature Ths (time t10). Then, when the oil temperature B becomes equal to or lower than the set oil temperature Tos, the oil heater
201
is on/off controlled so as to maintain the oil heater temperature A at the set heater temperature Ths (times t11 to t14).
FIG. 5
is a flow chart showing the sequence of oil temperature control by the oil heater control portion
319
of the present embodiment.
In the oil heater control portion
319
, when the oil temperature control is started, there is at first measured the oil temperature To by the oil Thermistor
204
(S
501
).
In case the oil temperature To exceeds the predetermined set oil temperature Tos (S
502
), the oil heater is turned off (S
506
), but, in case the oil temperature To does not exceed the set oil temperature Tos, the oil heater temperature Th is measured (S
503
) in order to execute temperature control by driving the oil heater based on the temperature signal of the oil heater thermistor
203
.
In case the oil heater temperature Th does not exceed the predetermined set heater temperature Ths (S
504
), the oil heater is driven (S
505
), but, if the oil heater temperature Th exceeds the set heater temperature Ths, the oil heater is turned off (S
506
).
The above-described temperature control sequence is repeated to execute the temperature control based on the temperature signal of the oil heater thermistor
203
in case the oil temperature To does not exceed the set oil temperature Tos and to turn off the oil heater in case the oil temperature To exceeds the set oil temperature Tos (S
506
), thereby maintaining the oil temperature To at the set oil temperature Tos.
Thus, the present embodiment allows to prevent excessive heating of oil, thereby preventing deterioration of the oil and achieving satisfactory image fixation.
Also the constantly maintained oil temperature allows to maintain a constant viscosity of the oil, thereby stabilizing the oil coating amount on the fixing roller and achieving uniformity in the luster etc. of the output image.
In the following there will be explained another embodiment of the present invention, with reference to the accompanying drawings.
As an example of the image forming apparatus embodying the present invention, there will be explained a 4-drum laser beam printer (hereinafter simply called printer) provided with plural optical scanning means as shown in
FIGS. 7 and 8
.
FIG. 7
is a schematic cross-sectional view showing the configuration of such printer, and
FIG. 8
is a magnified cross-sectional view of an image forming portion of the apparatus shown in FIG.
7
.
As shown in
FIG. 7
, such printer is provided with four image forming stations constituting image forming means, each having a developing apparatus etc. around an electrophotographic photosensitive body (hereinafter called photosensitive drum) constituting a latent image bearing member, and images formed on the photosensitive drums of the respective image forming stations are transferred onto a recording material such as paper (hereinafter simply called paper) conveyed in contact with the photosensitive drums.
Also as shown in
FIG. 8
, the image forming stations Pa, Pb, Pc, Pd for respectively forming color images of magenta, cyan, yellow and black are provided with photosensitive drums
1
a
,
1
b
,
1
c
,
1
d
which are rotated in a direction indicated by arrows.
Around the photosensitive drums
1
a
,
1
b
,
1
c
,
1
d
, there are respectively provided chargers
12
a
,
12
b
,
12
c
,
12
d
, developing apparatus
2
a
,
2
b
,
2
c
,
2
d
and cleaners
4
a
,
4
b
,
4
c
,
4
d
in succession along the rotating direction of the photosensitive drums, and, under the photosensitive drums, there is provided a transfer portion
3
. The transfer portion
3
includes a transfer belt
31
which is common to the image forming stations and transfer chargers
3
a
,
3
b
,
3
c
,
3
d.
In the above-described printer, a transfer paper P constituting the recording medium and supplied from a paper cassette
61
shown in FIG.
7
and constituting the recording material supply means is supported on the transfer belt
31
and is conveyed through the respective image forming stations, whereby the toner images of respectively colors formed on the photosensitive drums are transferred in succession. After such transfer step, the transfer paper P is separated from the transfer belt
31
and is conveyed to the fixing apparatus
5
by a conveyor belt
62
constituting recording material guide means.
As detailedly shown in
FIG. 9
, the fixing apparatus
5
is provided with a fixing roller
51
constituting a rotatably provided fixing member, a pressure roller
52
constituting a pressurizing member which is rotatable in contact with the fixing roller
51
, a releasing agent applying (coating) apparatus
53
constituting releasing agent supply/applying means, and roller cleaning apparatus
54
,
55
. The fixing roller
51
and the pressure roller
52
are respectively provided therein with heaters
56
,
57
constituting heating means and composed for example of halogen lamps. Thermistors
58
,
59
are so provided as to be in respective contact with the fixing roller
51
and the pressure roller
52
, and the voltages to the heaters
56
,
57
are controlled through a temperature adjusting circuit (not shown) to control the surface temperature of the fixing roller
51
and the pressure roller
52
.
FIG. 9
is a schematic cross-sectional view showing the configuration of the fixing apparatus
5
.
On the fixing roller
51
, there are mounted a cleaning apparatus
54
and a releasing agent applying apparatus
53
. The cleaning apparatus
54
removes the toner deposited by offsetting on the fixing roller
51
, while the releasing agent applying apparatus
53
applies releasing agent such as silicone oil on the fixing roller
51
, thereby facilitating separation of the transfer paper P from the fixing roller
51
and preventing the toner offsetting.
The cleaning apparatus
54
is composed of a cleaning web
54
a
consisting of a heat-resistant web-shaped non-woven cloth, a pressure roller
54
b
for pressing the cleaning web
54
a
to the fixing roller
51
, an unwinding roller
54
c
for feeding the new cleaning web
54
a
, and a winding roller
54
d
for gradually winding the cleaning web
54
a
which is deteriorated in the cleaning ability for example by deposition of toner. The cleaning apparatus
54
is provided upstream of the thermistor
58
in the rotating direction of the fixing roller
51
, in order to protect the thermistor
58
from detection error resulting from the sticking thereto of the offset toner.
When a predetermined number of copying operations is judged by a counter, a solenoid (not shown) is energized to activate a one-way clutch to wind the cleaning web
54
a
by a predetermined amount, in a direction opposite to the rotating direction of the roller. Such winding in the opposite direction avoids dragging of the cleaning web
54
a
in the rotating direction of the roller.
The releasing agent applying apparatus
53
is composed of an oil tank
53
a
or a releasing agent container for containing the releasing agent such as siliconee oil, an applying roller
53
d
constituting releasing agent supply means which bears the releasing agent or oil, picked up by pickup rollers
53
b
,
53
c
from the oil tank
53
a
, for supply onto the surface of the fixing roller
51
, and a releasing agent heating member
80
for heating the releasing agent in the oil tank
53
a
, and a regulating blade
53
e
of an elastic member is so provided as to abut on the applying (coating) roller
53
d
for maintaining a constant oil amount thereon, thereby attaining uniform oil applying onto the fixing roller
51
. The releasing agent applying apparatus
53
is positioned downstream of the thermistor
58
in the rotating direction of the fixing roller
51
.
Also the pressure roller
52
is provided with a cleaning apparatus
55
composed, similarly to the cleaning apparatus
54
, of a cleaning web
55
a
, a pressure roller
55
b
, an unwinding roller
55
c
and a winding roller
55
d
, in order to remove the toner on the pressure roller
52
transferred from the fixing roller
51
.
On the pressure roller
52
, there abuts an oil removing blade
60
as an elastic member for removing the excessive releasing agent remaining on the pressure roller
52
. Without such oil removing blade
60
, the excessive releasing agent is accumulated in the nip of the fixing roller
51
and the pressure roller
52
, eventually causing a stain on the recording material or failure in the entry into the nip in certain recording material such as a transparent laminate OHP film. The oil removing blade
60
is composed for example of silicone rubber or fluorinated rubber, and abuts on the pressure roller
52
with an appropriate amount of intrusion in the opposite or forward direction with respect to the rotating direction of the pressure roller
52
.
When a transfer paper P is conveyed in such configuration, the fixing roller
51
and the pressure roller
52
are rotated and silicone oil as the releasing agent is applied on the surface of the fixing roller
51
. Thus, while passing between the fixing roller
51
and the pressure roller
52
, the transfer paper P is pressed and heated by substantially constant pressure and temperature from both surfaces, hereby the unfixed toner image on the paper is fused and fixed to form a full-color image thereon. The transfer paper P bearing the fixed image is separated by an under separation claw
68
from the pressure roller
52
and is discharged from the apparatus.
In the following there will be explained in detail the releasing agent applying apparatus of the present invention, with reference to
FIGS. 10 and 11
.
FIG. 10
is a schematic cross-sectional view showing the configuration of the releasing agent applying apparatus.
The releasing agent heating body
80
, provided in the releasing agent applying apparatus
53
for heating the releasing agent in the oil tank
53
a
, is provided with a heater
82
, composed of a planar heat generating member for generating heat under electric power supply and formed by covering a heat generating resistance body with an insulating body such as silicone rubber, and a heat conductive member
81
composed of a highly heat conductive metal plate mounted in contact with the heater
82
and partially immersed in the releasing agent in the oil tank
53
a
. The heat conductive member
81
is preferably composed of Al or Cu.
The releasing agent applying apparatus
53
is further provided with a heating body temperature detection means
83
, a thermo switch
84
maintain in contact with the surface of a heater
82
of the releasing agent heating body
80
for preventing excessive temperature rise of the heater
82
, releasing agent temperature detection means
85
, releasing agent temperature control means and heating member temperature control means.
The heater
82
is controlled by the releasing agent temperature control means and the heating body temperature control means as will be explained later, in such a manner that, while the temperature of the heater
82
is maintained not exceeding the set temperature of the hating member based on the temperatures detected by the heating body temperature detection means
83
and the releasing agent temperature detection means, the oil temperature in the oil tank
53
a
is brought to the set temperature of the releasing agent.
In the following there will be explained the mode of heating of the releasing agent in the oil tank
53
a
by the releasing agent heating body
80
, with reference to FIG.
11
.
At first, the releasing agent temperature tp1 is detected by the releasing agent temperature detection means
85
. If such detected releasing agent temperature is higher than the desired set temperature T1 of the releasing agent, the releasing agent temperature control means judges that the temperature of the releasing agent is high and turns off the electric power supply to the heater
82
.
On the other hand, if the detected releasing agent temperature tp1 is lower than the set releasing agent temperature T1, the heating body temperature control means determines whether or not to execute electric power supply to the heater
82
, based on the heating body temperature tp2 detected by the heating body temperature detection means
83
is higher or lower than the set heating body temperature T2.
If the heating body temperature tp2 detected by the heating body temperature detection means
83
is lower than the set heating body temperature T2, the electric power is supplied to the heater
82
. In response the heat generating resistance body generates heat whereby the heater
82
starts temperature rise toward the set heating body temperature T2, thereby heating the releasing agent via the heat conductive member
81
.
If the heating body temperature tp2 detected by the heating body temperature T2, even if the detected releasing agent temperature tp1 is low, the heating body temperature control means turns off the electric power supply to the heater
82
, thereby not heating the releasing agent. The above-explained control is repeated at a predetermined interval.
Thus, even in case the detected releasing agent temperature tp1 is lower than the set releasing agent temperature T1, the heater
82
is not powered if the detecting heating body temperature tp2, indicating the temperature of the heater
82
, is higher than the set heating body temperature T2.
In the present embodiment, as explained in the foregoing, the control of the heating body by the heating body temperature control means based on the result of detection by the heating body temperature detection means is given priority in comparison with the control of the releasing agent heating body by the releasing agent temperature control means based on the temperature detected by the releasing agent temperature detection means, so that the releasing agent can be safely heated without exceeding the desired temperature, by selecting a safe temperature value as the set heating body temperature of the releasing agent heating body.
The present invention has been explained by embodiments thereof, but the present invention is by no means limited to such embodiments and is subject to various modifications within the scope and spirit of the appended claims.
Claims
- 1. A fixing apparatus comprising:a fixing member for heat fixing an unfixed image on a recording material; a fixing heater for heating said fixing member; a containing portion for containing releasing agent; applying means for applying the releasing agent in said containing portion on said fixing member; releasing agent heating means for contacting the releasing agent and heating the releasing agent; detection means for detecting a temperature of the releasing agent in said containing portion; and heat control means for controlling the heating of the releasing agent effected by said releasing agent heating means, on the basis of a detected temperature of said detecting means.
- 2. A fixing apparatus according to claim 1, wherein said releasing agent heating means includes a heating body provided with a heat generating body, and a heat conduction member for transmitting a heat of said heating body to the releasing agent.
- 3. A fixing apparatus according to claim 1, further comprising another fixing member for forming a nip with said fixing member, wherein the recording material bearing the unfixed image is pinched and conveyed by said nip whereby the unfixed image is fixed onto the recording material.
- 4. A fixing apparatus comprising:a fixing member for fixing an unfixed image on a recording material; a containing portion for containing releasing agent; applying means for applying the releasing agent in said containing portion on said fixing member; heating means for heating the releasing agent in said containing portion; first detection means for detecting a temperature of the releasing agent in said containing portion; and second detection means for detecting a temperature of said heating means; wherein heating by said heating means is controlled according to detected temperature from said first and second detection means.
- 5. A fixing apparatus according to claim 4, wherein the heating by said heating means is executed when the detected temperature from said first detection means is lower than a first predetermined temperature and the detected temperature from said second detection means is lower than a second predetermined temperature, but is not executed when the detected temperature from said first detection means is lower than said first predetermined temperature and the detected temperature from said second detection means is higher than said second predetermined temperature.
- 6. A fixing apparatus according to claim 4, wherein said heating means includes a heating body provided with a heat generating body and a heat conductive member for transmitting a heat of said heating body to the releasing agent, wherein said heat conductive member is separate from said first detection means.
- 7. A fixing apparatus according to claim 6, wherein said second detection means is provided in said heating body.
- 8. A fixing apparatus according to claim 4, further comprising another fixing member for forming a nip with said fixing member, wherein the recording material bearing the unfixed image is pinched and conveyed by said nip whereby the unfixed image is fixed onto the recording material.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2000-010399 |
Jan 2000 |
JP |
|
2000-027134 |
Feb 2000 |
JP |
|
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JP |
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JP |
09-244454 |
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JP |
2000-122456 |
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