This application claims priority under 35 U.S.C. ยง 119 (a) from Korean Patent Application Nos. 10-2007-0027227, filed on Mar. 20, 2007, and 10-2007-0041313, filed on Apr. 27, 2007, in the Korean Intellectual Property Office, the disclosure of which are incorporated herein by reference in their entirety.
1. Field of the Invention
The present general inventive concept relates to an image forming apparatus. More particularly, the present general inventive concept relates to a fixing device that fixes a toner image onto a printing medium, and an image forming apparatus having the fixing device.
2. Description of the Related Art
Image forming apparatuses, such as printers, copiers, scanners, multi-function machines, or the like, include fixing devices which fix developer images, such as toner images, which are transferred onto sheets of paper by transferring devices known to those skilled in the art.
In order to meet the recent demand for high-speed image forming apparatuses, a rapid temperature increase of nip zones is required so that fixing devices can reach the fixing temperature as rapidly as possible. Additionally, thermal stability is required so that fixing can be performed while maintaining a constant temperature, which is not affected by thermal disturbances, such as a change in the type of paper supplied to the image forming apparatus.
In
The conventional roller-type fixing device configured as described above applies heat and pressure onto a non-fixed toner image transferred onto a surface of a sheet of paper P by a transferring device known to those skilled in the art, while the sheet of paper P passes through a nip N formed by pressure contact between the pressing roller 10 and the heating roller 20 which rotate in contact with each other, and then fuses the toner image onto the sheet of paper P. The conventional roller-type fixing device is beneficial in high-speed printing because a temperature decrease when feeding sheets of paper is relatively small. However, since the heating roller 20 has a large thermal capacity, it is difficult to rapidly raise the temperature. The nip N is formed using a pair of rollers 10 and 20, and thus there are limitations to how stably a nip width can be maintained.
Referring to
The conventional belt-type fixing device configured as described above directly applies heat to the fixing belt 22 using the heat source 31, such as a heat lamp, at a region other than the nip N, and accordingly the fixing belt 22 may have a small thermal capacity. Therefore, the conventional belt-type fixing device is beneficial in a rapid temperature increase. However, a tensile force is applied to rotate the fixing belt 22 which wears out the fixing belt 22. Additionally, the temperature of the fixing belt 22 itself may rise rapidly, but actually the temperature of the nip N may rise at a relatively low rate due to the high level of heat loss which is caused by the fixing belt 22 rotating in contact with the pair of pressing rollers 11 and 12 and with the tension roller 40. In addition, the nip N is formed using the pair of pressing rollers 11 and 12, and thus there are limitations to obtain a stable nip width.
Referring to
The conventional belt-type fixing device including the nip forming member configured as described above in
The present general inventive concept provides a fixing device in which a rapid temperature increase and thermal stability are achieved so that high-speed printing can be realized.
The present general inventive concept also provides a fixing device which can improve fixing properties by maintaining a stable nip width.
The present general inventive concept also provides an image forming apparatus having the above-described fixing devices.
Additional aspects and utilities of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
The foregoing and/or other aspects and utilities of the present general inventive concept may be achieved by providing a fixing device including a pressing roller, a fixing belt to receive a rotation force transferred from the pressing roller and to rotate thereby, a nip forming member which is mounted inside the fixing belt, the nip forming member including a heat transmission unit formed thereon, and a heat source, which is mounted inside the nip forming member, to simultaneously apply heat to the nip forming member and to the fixing belt through the heat transmission unit.
The nip forming member may be fixed to guide the rotation of the fixing belt.
The nip forming member may have a substantially cylindrical shape.
The nip forming member may include an elastic body with a predetermined elasticity.
The heat transmission unit of the nip forming member may be formed in a nip zone in the nip forming member.
The heat transmission unit may include a plurality of slits or holes.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing a fixing device including a pressing roller, a fixing belt to receive a rotation force transferred from the pressing roller and to rotate thereby, a nip forming member which is mounted inside the fixing belt, the nip forming member including a first heat transmission unit formed thereon, a supporting pressure member, which is mounted between the fixing belt and the nip forming member, to support and press the nip forming member, the supporting pressure member including a second heat transmission unit formed thereon, and a heat source, which is mounted inside the nip forming member, to simultaneously apply heat to the nip forming member and to the fixing belt through the first and second heat transmission units.
The nip forming member may be formed to enclose the heat source, and may include a body unit including the first heat transmission unit; and a nip zone, which is formed in the body unit, to form a nip at a contact area between the pressing roller and the fixing belt.
The nip zone of the nip forming member may be formed by a lower part of the body unit being extended to a predetermined length.
The nip zone may be formed by both ends of the lower part of the body unit being extended downwards and bent outwards.
The first heat transmission unit of the nip forming member may be formed in the nip zone in the nip forming member.
The supporting pressure member may be fixed in order to guide rotation of the fixing belt.
The supporting pressure member may provide equal support to the nip zone of the nip forming member along the axis while pressing the nip zone of the nip forming member towards the pressing roller.
The supporting pressure member may include a rigid body with a predetermined rigidity.
The first and second heat transmission units may include a plurality of first and second heat transmission units, respectively, and each second heat transmission unit may be disposed in a direction from the heat source corresponding to the direction of a respective first heat transmission unit.
The first and second heat transmission units may include a plurality of slits or holes.
The fixing device may further include a heat insulating member to prevent heat being transferred from the nip forming member to the supporting pressure member.
The heat insulating member may be placed at a contact area between the nip forming member and the supporting pressure member.
The heat insulating member may be formed integrally with the supporting pressure member.
The heat insulating member may have a lower thermal conductivity than the nip forming member.
The heat insulating member may include on of rubber and resin.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing a fixing device including a pressing roller, a fixing belt to receive a rotation force transferred from the pressing roller and to rotate thereby, a nip forming member which is mounted inside the fixing belt, the nip forming member including a heat transmission unit formed thereon, a supporting pressure member to support and press a nip zone of the nip forming member, and a heat source, which is mounted inside the nip forming member, to simultaneously apply heat to the nip forming member and to the fixing belt through the heat transmission unit.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including a photoconductive drum, a developing device to attach a developer onto an electrostatic latent image on the photoconductive medium and to develop the electrostatic latent image, a transferring device to transfer an image developed on the photosensitive medium by the developing device to a printing medium, and a fixing device, as described above, to fix the image transferred to the printing medium.
These and/or other aspects and utilities of the present general inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the exemplary embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The exemplary embodiments are described below in order to explain the present general inventive concept by referring to the figures.
In
The pressing roller 100 may receive a driving force and be rotated thereby, in order to press a toner image onto a printing medium, for example, a sheet of paper P, and to fix the toner image onto the printing medium. The pressing roller 100 may be long and cylindrical in shape.
The fixing belt 200 may receive a rotation force from the pressing roller 100 and be rotated thereby, and a nip N may be formed between the pressing roller 100 and the fixing belt 200. The nip N refers to a zone in which the sheet of paper P is held between a contact area of the pressing roller 100 and the fixing belt 200. The fixing belt 200 may be formed of a thermal resistant material, may have a width corresponding to the length of the pressing roller 100, and may have a regular elastic force in order to rotate smoothly. A constant pressurizing force may exist between the pressing roller 100 and the fixing belt 200, in order to fix a toner image onto the sheet of paper P. The fixing belt 200 rotates together with the pressing roller 100 as described in accordance with the exemplary embodiment of the present general inventive concept above, but a separate driving device may be used to rotate the fixing belt 200 instead of the pressing roller 100.
The nip forming member 310 may be mounted inside the fixing belt 200 so that the nip N can be formed at the contact area between the pressing roller 100 and the fixing belt 200. The nip forming member 310 may have a substantially cylindrical shape in order to guide the rotation of the fixing belt 200, and may be fixed on a fixing frame (not illustrated) of the fixing device. The nip forming member 310 may be a metallic elastic body with a predetermined elasticity so that the pressurizing force acting on the pressing roller 100 can be adjusted.
A nip zone 312 of the nip forming member 310 may have various shapes. For example, although not illustrated in the drawings, one side of the nip zone 312 facing the pressing roller 100 may have a curved surface along an outer circumference of the pressing roller 100 in order to improve the fixing efficiency by increasing adhesion to the sheet of paper P. Alternatively, at least one projection may protrude towards the pressing roller 100 at the bottom surface of the nip zone 312 in order to easily feed and discharge sheets of paper P and to prevent the sheets of paper P from jamming.
The nip forming member 310 may include a heat transmission unit 311, and the heat transmission unit 311 may include, for example, a plurality of slits or holes. The plurality of slits or holes may have an elongated shape, and may be formed lengthwise along the outer surface of the nip forming member 310. The plurality of slits or holes may be spaced apart at a predetermined distance. Additionally, the slits or holes may vary in their size and number, in order to adjust the heating rate of the fixing belt 200. For example, in order to increase the heating rate of the fixing belt 200, the slits or holes may have a greater size, and many slits or holes may be used.
Additionally, as illustrated in
The heat source 400 may be mounted inside the nip forming member 310, receive the power from an outside of the fixing device, and may generate and simultaneously apply heat to the nip forming member 310 and to the fixing belt 200 through the heat transmission unit 311. The heat source 400 may be variously implemented as a lamp heater, a heat coil, a plate-shaped heating, or a cylindrical halogen lamp. Although not illustrated in the drawings, the fixing device may include a temperature sensor to detect the temperature of the heat source 400, and a temperature controller to control the temperature of the heat source 400 which is detected by the temperature sensor.
In the fixing device according to the exemplary embodiment of the present general inventive concept, the heat transmission unit 311, including the plurality of slits or holes, and the nip forming member 310 which faces the pressing roller 100 to form the nip N are mounted inside the fixing belt 200 which rotates following a regular cycle while in contact with the pressing roller 100. Additionally, the heat source 400 mounted inside the nip forming member 310 may emit and directly apply heat to the fixing belt 200 and the nip zone 312.
More specifically, the heat emitted from the heat source 400 may be directly applied to the fixing belt 200 through the plurality of slits or holes of the heat transmission unit 311 which are formed in the nip forming member 310. The fixing belt 200 has a small thermal capacity, so the heating rate is very high. In other words, it is possible to obtain a high heating rate by directly heating the fixing belt 200 with a small thermal capacity. In addition, the heat emitted from the heat source 400 may be directly applied to the nip zone 312. The nip zone 312 of the nip forming member 310 has a larger thermal capacity than the fixing belt 200, so it is possible to prevent the temperature of the nip zone 312 from dropping abruptly when feeding the sheets of paper. Accordingly, thermal stability can be achieved, thereby enabling high-speed printing.
Furthermore, if the nip forming member 310 is an elastic body, it is possible to adjust the elastic pressure exerted by the nip forming member 310 on the fixing belt 200, and if the nip forming member 310 is a rigid body, a stable nip width may be ensured because a large pressurizing force is applied to the nip N. Moreover, the closer the nip zone 312 of the nip forming member 310 is to the heat source 400 due to pressurization from the pressing roller 100, the more rapidly the nip zone 312 is heated.
As described above, when the fixing belt 200 and the nip zone 312 are heated simultaneously, the fixing device according to the exemplary embodiment of the present general inventive concept may apply heat and pressure to a non-fixed toner image which is transferred onto the surface of the sheet of paper P passing through the nip N, and may fix the toner image onto the sheet of paper P.
As illustrated in
The nip forming member 320 may be mounted inside the fixing belt 200 so that a nip N can be formed at a contact area between the pressing roller 100 and the fixing belt 200. The nip forming member 320 may be a metallic elastic body with a predetermined elasticity so that the pressurizing force acting on the pressing roller 100 can be adjusted.
The nip forming member 320 may include a body unit 321 having a substantially cylindrical shape to enclose the heat source 400, and a nip zone 322 which is provided on the body unit 321 so that a nip N can be formed at the contact area between the pressing roller 100 and the fixing belt 200. The body unit 321 may include a first heat transmission unit 320a, for example, a plurality of slits or holes, formed thereon. The plurality of slits or holes may have an elongated shape, and may be formed lengthwise along the outer surface of the body unit 321. The plurality of slits or holes may be spaced apart at a predetermined distance.
The nip zone 322 may be formed by extending a lower part of the body unit 321 to a predetermined length. Although the nip zone 322 of the nip forming member 320 according to the exemplary embodiment of the present general inventive concept illustrated in
The supporting pressure member 500 may be mounted between the fixing belt 200 and the nip forming member 320, and may be a metallic rigid body having a predetermined rigidity in order to support and press the nip zone 322 of the nip forming member 320. More specifically, the supporting pressure member 500 may be formed to enclose the nip forming member 320, and both ends of a lower part of the supporting pressure member 500 may provide equal support to the nip zone 322 of the nip forming member 320 along the axis, while pressing the nip zone 322 towards the pressing roller 100. The supporting pressure member 500 may be fixed on a fixing frame (not illustrated) of the fixing device in order to guide the rotation of the fixing belt 200.
The supporting pressure member 500 may include a second heat transmission unit 500a, for example a plurality of slits or holes. The plurality of slits or holes may have an elongated shape, and may be formed lengthwise along the outer surface of the supporting pressure member 500. The plurality of slits or holes may be spaced apart at a predetermined distance. Each second heat transmission unit 500a may be disposed in a direction from the heat source corresponding to the direction of each first heat transmission unit 320a. The second heat transmission unit 500a may be larger than the first heat transmission unit 320a
As illustrated in
The operation of the fixing device according to the above exemplary embodiment of the present general inventive concept is the same as those of the exemplary embodiment described with reference to
Additionally, the supporting pressure member 500 may support the nip zone 322 of the nip forming member 320 while pressing the nip zone 322 of the nip forming member 320 towards the pressing roller 100, and therefore the nip width can be stably maintained and the fixing properties can be thereby improved. Furthermore, the supporting pressure member 500 may provide equal support to the nip zone 322 of the nip forming member 320 along the axis, and thus it is possible to prevent the nip forming member 320 from being bent.
As illustrated in
As described above, according to exemplary embodiments of the present general inventive concept, the fixing belt and the nip zone may be directly heated using heat emitted from the heat source, so that a rapid temperature increase and thermal stability can be achieved, and thus high-speed printing can be realized.
Additionally, the nip forming member may be made of an elastic body with a predetermined elasticity, and accordingly it is possible to adjust a pressurizing force acting on the pressing roller.
Furthermore, the supporting pressure member may provide equal support to the nip zone of the nip forming member along the axis while pressing the nip zone of the nip forming member towards the pressing roller, and thus it is possible to prevent the nip forming member from being bent, and the nip width can be stably maintained, thereby improving the fixing properties.
In addition, the fixing device may include the heat insulating member to prevent heat being transferred from the nip forming member to the supporting pressure member, and accordingly the heating rate of the fixing belt can increase in the nip zone.
Moreover, the heat transmission unit may be formed in the nip zone of the nip forming member, to directly apply the heat emitted from the heat source to the fixing belt through the heat transmission unit, and thus it is possible to increase the heating rate of the fixing belt in the nip zone.
Although a few embodiments of the present general inventive concept have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2007-27227 | Mar 2007 | KR | national |
2007-41313 | Apr 2007 | KR | national |