This application claims priority under 35 U.S.C. ยง119(a) of Korean Patent Application No. 10-2007-0033292, filed on Apr. 4, 2007, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present general inventive concept relates to an image forming apparatus. More particularly, the present general inventive concept relates to a fixing device that fixes a toner image onto a printing medium, and an image forming apparatus having the fixing device.
2. Description of the Related Art
Image forming apparatuses, such as printers, copiers, scanners, multi-function machines, and the like, include fixing devices which fix developer images, such as toner images, which are transferred onto sheets of paper by transferring devices, which are widely known to those skilled in the art.
In order to meet the recent demand for high-speed image forming apparatuses, the ability to rapidly increase a temperature and improved fixing properties are required in fixing devices. In order to rapidly increase the temperature, a thermal capacity of heating units in fixing devices needs to be reduced so a period of time required to raise the temperature can be reduced. Additionally, in order to improve fixing properties thereof, there is a need for a structure in which a width of a nip zone may be increased and pressure may effectively act on toner images so that heat from heating units can be effectively transferred to toner images.
The conventional roller-type fixing device of
The conventional roller-type fixing device configured as described above applies heat and pressure onto a non-fixed toner image T transferred onto a surface of a sheet of paper P by a transferring device known to those skilled in the art while the sheet of paper P passes through a nip zone N formed by pressure contact between the pressing roller 10 and the heating roller 20, which rotate in contact with each other, and then fuses the toner image onto the sheet of paper P. The conventional roller-type fixing device provides benefits for high-speed printing, because the temperature decrease when feeding sheets of paper is relatively small. However, since the heating roller 20 has a large thermal capacity and applies heat not only to the nip zone N but also to the entire surface of the heating roller 20, a long period of time is required to raise the temperature. Additionally, the nip zone N is formed in a contact area between the pressing roller 10 and the fixing belt 20, and thus the width of the nip zone N may be reduced, making difficult to implement the shape of the nip zone N in a variety of forms.
Referring to
In the conventional belt-type fixing device configured as described above, since the heating unit 60 has a small thermal capacity and applies heat to only the nip zone N, it is possible for the period of time required to raise the temperature to be less than in the conventional roller-type fixing device of
The present general inventive concept provides a fixing device in which a nip zone and a heating unit are separated, so that it is possible to prevent the heating unit from being damaged due to pressurization and thermal deformation.
The present general inventive concept also provides a fixing device in which an effective width of a nip zone can be increased and the period of time required to raise the temperature can be reduced, so that the fixing properties can be improved and printing can be performed at high speed.
The present general inventive concept provides an image forming apparatus having the above-described fixing devices.
Additional aspects and utilities of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
The foregoing and/or other aspects and utilities of the present general inventive concept may be achieved by providing a fixing device including a fixing roller, a fixing belt to rotate by a rotation force received from the fixing roller, a nip forming unit to form a nip zone at a contact area between the fixing roller and the fixing belt, and a first heating unit, which is separated from the nip zone, to apply heat to the fixing belt.
The first heating unit may be mounted at a position adjacent to an outside surface or an inside surface of the fixing belt.
The first heating unit may be disposed adjacent to an inlet side of the nip zone.
The first heating unit may be one of a lamp heater and a plate-shaped heating element.
The fixing device may further include a supporting roller to support the fixing belt, the supporting roller being opposite the first heating unit.
The supporting roller may be mounted to be in contact with the outside surface or the inside surface of the fixing belt.
The first heating unit may be a heating roller to rotate opposite the supporting roller.
The heating roller may be mounted to be in contact with the inside surface of the fixing belt.
The fixing device may further include a guide member to support the first heating unit and the nip forming unit, the guide member being mounted inside the fixing belt so as to guide the rotation of the fixing belt.
The nip forming unit may include an elastic body with a predetermined elasticity, for example a nip spring.
The nip spring may be made of a metallic material.
The nip spring may be elastically deformed so as to have a curved surface in order to fit on an outside surface of the fixing roller.
The nip spring may be formed so that the inlet side of the nip zone may have a radius of curvature greater than that of an outlet side of the nip zone.
At least one projection protruding towards the fixing roller may be formed on a bottom surface of the nip spring.
The nip spring may be formed so that a surface of the inlet side of the nip zone and a surface of the outlet side of the nip zone may be asymmetrical.
The nip spring may be formed so that the thickness of the outlet side of the nip zone may be thicker than that of the inlet side of the nip zone.
The nip spring may be formed so that the inlet side of the nip zone may have more bends than the outlet side of the nip zone.
The nip forming unit may include a supporting member to support the nip spring.
The fixing device may further include a second heating unit to apply heat to the nip zone of the fixing belt.
The second heating unit may be mounted on one or both of the inside and the outside of the nip spring.
The second heating unit may be one of a lamp heater and a plate-shaped heating element.
The fixing roller may be a pressing roller.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing a fixing device including a pressing roller, a fixing belt to be in contact with the pressing roller to form a nip zone at a contact area between the fixing belt and the pressing roller, a heating roller to apply heat to a predetermined area of the fixing belt, except for the nip zone, and a supporting roller to support the fixing belt, the supporting roller being opposite the heating roller.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including a photoconductive medium, a developing device to attach a developer onto an electrostatic latent image on the photoconductive medium and to develop the electrostatic latent image, a transferring device to transfer an image developed on the photosensitive medium by the developing device to a printing medium, and a fixing device, as described above, to fix the image transferred to the printing medium.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing a fixing device usable with an image forming apparatus, including a fixing roller, a fixing belt having a first portion to form a nip zone with the fixing roller, and a heating unit disposed to correspond to a second portion of the fixing portion other than the first portion to apply heat to the fixing belt.
These and/or other aspects and utilities of the present general inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the exemplary embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The exemplary embodiments are described below in order to explain the present general inventive concept by referring to the figures.
As illustrated in
The fixing roller 100 may be a pressing roller 100 (hereinafter, indicated by reference numeral 100) and may receive a driving force and rotate thereby, in order to press and fix a toner image onto a printing medium, for example, a sheet of paper P. The pressing roller 100 may be long and cylindrical in shape.
The fixing belt 200 may receive a rotation force from the pressing roller 100 and rotate thereby, and a nip zone N may be formed between the pressing roller 100 and the fixing belt 200. The nip N refers to an area in which the sheet of paper P is held between a contact area of the pressing roller 100 and the fixing belt 200. The fixing belt 200 may be made of a thermally resistant material, and may be shaped as a belt, with a width corresponding to a length of the pressing roller 100 in a rotational direction of the pressing roller 100. Additionally, the fixing belt 200 may have a regular elastic force in order to rotate smoothly. A constant pressurizing force necessary for fixing a toner image onto the sheet of paper P may exist between the pressing roller 100 and the fixing belt 200. The fixing belt 200 rotates together with the pressing roller 100 as described in accordance with the exemplary embodiment of
The nip forming unit 300 may support the fixing belt 200 so that a nip zone N can be formed in a contact area between the pressing roller 100 and the fixing belt 200. The nip forming unit 300 may be formed of an elastic body with a predetermined elasticity, for example a nip spring 300 (hereinafter, indicated by reference numeral 300), so that a pressing force acting on the pressing roller 100 can be adjusted. The nip spring 300 may be made of a metallic material, and a leading end thereof may be fixed and supported by a supporting member 310.
As illustrated in
Additionally, as illustrated in
The first heating unit 400 may be mounted at a position adjacent to an outside surface or an inside surface of the fixing belt 200, except on the nip zone N, may receive a power source from an external power supply, and may simultaneously generate and apply heat to the fixing belt 200. The first heating unit 400 may be variously implemented as a lamp heater, a plate-shaped heating element, or the like. A heating roller 700 having a heating source disposed therein as illustrated in
The supporting roller 500 may be mounted opposite to the first heating unit 400 in order to support the fixing belt 200, and may be generally long and cylindrical in shape. The supporting roller 500 may pivot in contact with an outer or inside surface of the fixing belt 200, or the supporting roller 500 may be rotated by the fixing belt or a separate driving device. The positions of the first heating unit 400 and supporting roller 500 may be swapped with each other with respect to the fixing belt 200. For example, referring to
As illustrated in
The fixing device configured in accordance with the exemplary embodiment described above applies heat and pressure onto a non-fixed toner image T (referring to
Additionally, the nip spring 300 may be elastically deformed so as to have a curved surface to fit on or correspond to an outside surface of the pressing roller 100, and thus it is possible to increase adhesiveness between the nip zone N and the pressing roller 100 in order to fix the toner image.
Furthermore, the elastic properties may vary by modifying the shape of the nip spring 300, and therefore it is possible to easily feed and discharge the sheets of paper according to the shape of the nip zone N, and also to improve the fixing properties.
The configuration of the fixing device according to the exemplary embodiment described with reference to
The second heating unit 600 may be mounted on one or both of the inside and the outside of the nip spring 300. It is possible that the second heating unit 600 may mounted inside the nip spring 300. The second heating unit 600 may be one of a lamp heater and a plate-shaped heating element.
The operation of the fixing device according to the exemplary embodiment of
The configuration of the fixing device according to the exemplary embodiment of described with reference to
The heating roller 700 may rotate in a direction opposite to the rotating direction of the supporting roller 500, and may be mounted in contact with the inner or outside surfaces of the fixing belt 200. A lamp heater, a plate-shaped heating element or the like may be included in the heating roller 700, and accordingly the heating roller 700 may receive a power source from the outside, and may generate heat. Although not illustrated in
The operation of the fixing device according to the third exemplary embodiment of
As illustrated in
As described above, according to exemplary embodiments of the present general inventive concept, if a nip zone and a heating unit are separated, the heating unit can be prevented from being broken as a result of the pressurization and thermal deformation.
Additionally, since a large pressurizing force may be applied to the nip zone based on the pressurizing force generally used in image fixing, the effective width of the nip zone can be increased, and the fixing properties of the nip zone can also be improved.
Furthermore, initial preheating of the nip zone can be rapidly completed by locally heating the nip zone, so it is possible to reduce the period of time required to raise the temperature and the high-speed printing rate can be increased accordingly.
Moreover, the nip spring may be elastically deformed so as to have a curved surface in order to fit on an outside surface of the pressing roller, and thus the pressure can be uniformly distributed in the nip zone and it is possible to increase adhesiveness between the nip zone and the pressing roller in order to fix the toner image.
In addition, the elastic properties may be altered by modifying the shape of the nip spring 300, and therefore the shape of the nip zone N can be adjusted so that it is possible to easily feed and discharge the sheets of paper, and also to improve the fixing properties.
Although a few embodiments of the present general inventive concept have been illustrated and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
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10-2007-0033292 | Apr 2007 | KR | national |
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20080247789 A1 | Oct 2008 | US |