This application is based on and claims the benefit of priority from Japanese Patent Application No. 2023-209491 filed on Dec. 12, 2023, the contents of which are hereby incorporated by reference.
The present disclosure relates to fixing devices incorporated in image forming apparatuses such as copiers, printers, facsimile machines, and multifunction peripherals having their functions integrated together, and to image forming apparatuses provided with such a fixing device.
In electrophotographic type image forming apparatuses, to fix a toner image to a sheet, wide use is made of a fixing device including a fixing member configured with a fixing roller or a fixing belt (a heated rotating member) and a pressing roller (a pressing rotating member) kept in pressed contact with each other. This fixing device passes the sheet through a fixing nip portion formed between the fixing roller or the fixing belt and the pressing roller, and heats and presses the toner image to fuse and fix the toner image to the sheet.
In the fixing device described above, the heated rotating member and the pressing rotating member need to be kept in pressed contact with each other with a predetermined pressure.
According to one aspect of the present disclosure, a fixing device includes an endless fixing belt, a nip forming member, a pressing roller, a housing, a planer heater, a pair of belt holders, and a pressing mechanism, and while the fixing belt and the pressing roller are rotating, the fixing device heats and presses a sheet passing through the fixing nip portion to fuse and fix an unfixed toner image to the sheet. The nip forming member is arranged opposite the inner circumferential surface of the fixing belt. The pressing roller is kept in pressed contact with the nip forming member through the fixing belt to form a fixing nip portion with the fixing belt. The housing houses the fixing belt, the nip forming member, and the pressing roller. The planer heater is arranged on the surface of the nip forming member facing the fixing belt, and heats the fixing belt. The pair of belt holders holds opposite ends of the fixing belt and of the nip forming member. The pressing mechanism adjusts the pressure between the fixing belt and the pressing roller. The pressing mechanism has a pair of pressing springs that respectively urge the pair of belt holders in a direction toward the pressing roller, and a pair of pressing plates that are respectively arranged opposite the pair of belt holders and that swing in the direction toward or away from the belt holder. The pressing mechanism swings the pressing plate to adjust the urging force of the pressing spring. The pressing springs are compression coil springs and their diameter is larger than the length of the planer heater in its width direction, which is the same as the rotation direction of the fixing belt. The central axis of the pressing spring is arranged to coincide with a straight line passing through the rotation center of the fixing belt and the rotation center of the pressing roller.
Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings.
In these image forming portions Pa to Pd are arranged photosensitive drums (image carrying member) 1a, 1b, 1c, and 1d, which carry visible images (toner images) of the different colors. An intermediate transfer belt (intermediate transfer member) 8 that rotates counterclockwise in
The transfer sheets P to which toner images will be secondarily transferred are stored inside a sheet cassette 16 arranged in a lower part of the main body of the image forming apparatus 100. The transfer sheet P is conveyed via a sheet feed roller 12 and a pair of registration rollers 13 along a sheet conveyance passage 19 to the nip between the secondary transfer roller 9 and a driving roller 11 for the intermediate transfer belt 8. Used as the intermediate transfer belt 8 is a sheet of a dielectric resin, typically a belt with no seam (a seamless belt). Downstream of the secondary transfer roller 9, a blade-form belt cleaner 25 for removing toner and the like left on the surface of the intermediate transfer belt 8 is provided.
Next, the image forming portions Pa to Pd will be described. Around and under the photosensitive drums 1a to 1d, which are rotatably arranged, there are provided charging devices 2a, 2b, 2c, and 2d which electrostatically charge the photosensitive drums 1a to 1d, an exposure device 5 which exposes the photosensitive drums 1a to 1d to light conveying image information, developing device 3a, 3b, 3c, and 3d which form toner images on the photosensitive drums 1a to 1d, and cleaning devices 7a, 7b, 7c, and 7d which remove developer (toner) and the like left on the photosensitive drums 1a to 1d.
When image data is fed in from a host device such as a personal computer, first, the charging devices 2a to 2d electrostatically charge the surfaces of the photosensitive drums 1a to 1d uniformly. Next, the exposure device 5 irradiates the photosensitive drums 1a to 1d with light according to image data to form on them electrostatic latent images according to the image data. The development devices 3a to 3d are loaded with predetermined amounts of two-component developer containing toner of different colors, namely yellow, cyan, magenta, and black respectively. When, as image formation proceeds as will be described later, the proportion of the toner in the two-component developer in the development devices 3a to 3d falls below a prescribed value, toner is supplied from toner containers 4a to 4d to the development devices 3a to 3d. The toner in the developer is fed from the development devices 3a to 3d to the photosensitive drums 1a to 1d and electrostatically adhere to them. Thus, toner images are formed according to the electrostatic latent images formed by exposure to light from the exposure device 5.
Then, primary transfer rollers 6a to 6d apply an electric field at a predetermined transfer voltage between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d, and thereby the yellow, cyan, magenta, and black toner images on the photosensitive drums 1a to 1d are primarily transferred to the intermediate transfer belt 8. These images are formed with a predetermined positional relationship. After that, in preparation for the subsequent formation of new electrostatic latent images, the toner and the like remaining on the surfaces of photosensitive drums 1a to 1d after primary transfer are removed by cleaning devices 7a to 7d.
The intermediate transfer belt 8 is wound around a driven roller 10, arranged upstream, and the driving roller 11, arranged downstream. As the driving roller 11 is rotated by the belt driving motor (not illustrated), the intermediate transfer belt 8 starts rotating counterclockwise, and the transfer sheet P is conveyed with predetermined timing from the pair of registration rollers 13 to a secondary transfer nip portion N1 (see
The transfer sheet P having the toner images secondarily transferred to it is conveyed to the fixing device 14. The fixing device 14 has a fixing belt 14a and a pressing roller 14b (see
The transfer sheet P conveyed to the fixing device 14 is heated and pressed by the fixing belt 14a and the pressing roller 14b; thus the toner images are fixed to the surface of the transfer sheet P and a predetermined full-color image is formed. The transfer sheet P with the full-color image formed on it is conveyed via a pair of fixing discharge rollers 24 (see
The side face of the open/close cover 21 is provided with a grip portion 22. The grip portion 22 keeps the open/close cover 21 closed with one end part of the grip portion 22 engaging with engagement pins (not illustrated) provided on a front frame and a rear frame of the main body of the image forming apparatus 100. To open the open/closed cover 21, the grip portion 22 is pivoted to disengage from the engagement pins.
Inward of the open/close cover 21 is arranged a conveyance unit 23. The conveyance unit 23 is supported on the main body of the image forming apparatus 100 so as to be pivotable about a unit shaft 23a and the conveyance unit 23 constitutes part of the conveyance face of the duplex conveyance passage 20 and the sheet conveyance passage 19. The duplex conveyance passage 20 extends between the inner side surface of the open/close cover 21 and the outer side surface of the conveyance unit 23 along the side face 102 of the image forming apparatus 100 in the up-down direction, then curves substantially in a C-shape to join the sheet conveyance passage 19. The inner side surface of the conveyance unit 23 is fitted with, in order from upstream (bottom in
As the open/close cover 21 alone is pivoted to open in the opening direction with respect to the image forming apparatus 100, the duplex conveyance passage 20 is exposed over a wide range. As the open/close cover 21 is pivoted together with the conveyance unit 23 in the opening direction, the conveyance unit 23 moves away from the main body of the image forming apparatus 100 and the sheet conveyance passage 19 is exposed over a wide range. By contrast, as the open/close cover 21 is pivoted together with the conveyance unit 23 to close in the closing direction, the conveyance unit 23 makes contact with the main body of the image forming apparatus 100, the secondary transfer roller 9 is pressed against the driving roller 11 with the intermediate transfer belt 8 in between to form a secondary transfer nip N1.
Next, the configuration of the fixing device 14 will be described.
The fixing device 14 has a housing 30, side covers 31a and 31b, and a stay 31c. The housing 30 houses the fixing belt 14a and the pressing roller 14b. Above the housing 30 is supported one-side (left side in
The side covers 31a and 31b are fixed to side plates 30a and 30b arranged at the opposite ends of the housing 30 in the longitudinal direction. The stay 31c is made of metal and is a plate-form member fixed to the housing 30 along the longitudinal direction. At the opposite ends of the stay 31c in the longitudinal direction, a pair of spring brackets 40 are formed, each to support one end (lower end) of a pressing spring 35 (see
At the side cover 31a side, there are arranged a driving input gear 60 and a depressurizing gear 61. The driving input gear 60 meshes with a roller driving gear (not illustrated) fixed to a rotation shaft 141 of the pressing roller 14b. When a rotational driving force is transmitted from a fixing driving motor (not illustrated) via a driving output gear (not illustrated) on the main body of the image forming apparatus 100 to the driving input gear 60, the pressing roller 14b rotates at a predetermined speed. Thus, the fixing belt 14a kept in pressed contact with the fixing roller 14b also rotates by following the pressing roller 14b.
Inside the fixing belt 14a are arranged a nip forming member 41 and a belt guide 42. The nip forming member 41 makes contact with the pressing roller 14b via the fixing belt 14a to form a fixing nip portion N2 (see
The belt guide 42 is in the shape of an arc in a sectional view and makes contact with the inner circumferential surface of the fixing belt 14a except on the surface facing the nip forming member 41. The belt guide 42 applies a predetermined tension to the fixing belt 14a and holds the fixing belt 14a in the shape of an arc from inside it. The belt guide 42 is formed of a metal plate that extends along the axial direction of the fixing belt 14a over substantially the same length as the fixing belt 14a.
The pressing plate 33 is arranged opposite a belt holder 143 that supports the opposite ends of the fixing belt 14a, the nip forming member 41, and the belt guide 42 in the longitudinal direction. The pressing plate 33 has a fulcrum portion 33a supported on the housing 30 (see
The pressing spring 35 is a compression coil spring and urges the belt holder 143 in a direction toward the pressing roller 14b. Specifically, one end of the pressing spring 35 is supported in the spring bracket 40 formed in the stay 31c. The other end of the pressing spring 35 is fitted around a second positioning boss 143a (see
The eccentric cam 37 is arranged at the same side (right side in
When the eccentric cam 37 rotates by a predetermined amount from the state in
The pressing direction required between the fixing belt 14a and the pressing roller 14b is a direction perpendicular to the fixing nip portion N2 between the fixing belt 14a and the pressing roller 14b, that is, the direction of the straight line L connecting the rotation centers of the fixing belt 14a and the pressing roller 14b.
Arranging the pressing spring 35 as described above permits the required load (pressure) to be applied in the required pressing direction (the direction of the straight line L). It is thus possible to prevent the variation of the pressure applied by the pressing mechanism 32 and the inclination of the nip forming member 41.
On the nip forming member 41, on its surface facing the pressing roller 14b, the planer heater 43 is arranged. The planer heater 43 extends, with a predetermined width R2, over substantially the entire range of the fixing belt 14a along its rotation axis direction (width direction). The planer heater 43 is a heating member that heats the fixing belt 14a to a fixing temperature.
In this embodiment, the pressing spring 35 is given a diameter R1 larger than the width R2 of the planer heater 43. It is thus possible to apply the pressure to the planer heater 43 uniformly in the width direction and to prevent the inclination of the planer heater 43 with respect to the fixing nip portion.
As shown in
Inserting the first and second positioning bosses 40a and 143a in opposite ends of the pressing spring 35 results in, as shown in
Below the spring bracket 40 in the stay 31c, slits 80a and 80b are formed. The slits 80a and 80b are engaged with a hook portion 81 and a unit positioning projection 82, respectively, on the housing 30. The hook portion 81 engages with the slit 80a to couple together the lower end of the stay 31c and the housing 30. The unit positioning projection 82 engages with a positioning hole (not illustrated) in the main body of the image forming apparatus 100 when the fixing device 14 is inserted in the main body of the image forming apparatus 100 to position the fixing device 14 relative to the main body of the image forming apparatus 100.
When the stay 31c is fitted to the housing 30, first, the first positioning boss 40a is inserted in one end of the pressing spring 35. In this state, the slits 80a and 80b are engaged with the hook portion 81 and the unit positioning projection 82 on the housing 30. Then, while the pressing spring 35 is compressed, the stay 31c swung in a direction toward the housing 30 with the lower end of the stay 31c as a fulcrum.
After that, in a state in which a top part of the stay 31c is in contact with the housing 30, a screw 83 is fastened to a screw hole (not illustrated) formed in the stay 31c. The procedure described above is performed at both ends of the stay 31c in the longitudinal direction to complete the fitting of the stay 31c.
With this embodiment, the spring bracket 40 is provided in the stay 31c of the fixing device 14 and this helps reduce the number of components and assembly man-hours than with the configuration in which the spring bracket 40 is a separate member and thereby reduce the cost of the fixing device 14.
The distance D1 from the spring bracket 40 (the first positioning boss 40a) to a screw fastening portion 85 is smaller than the distance D2 from the engaging position of the slit 80a with the hook portion 81 to the spring bracket 40 (the first positioning boss 40a). Thus, when the stay 31c is swung, the pressing spring 35 can be compressed with a weak force by the principle of leverage. It is thus possible to smoothly perform the fitting of the stay 31c and to enhance the ease of assembly of the fixing device 14.
The present disclosure is not limited to the above embodiment and can be carried out with any modifications made without departure from the spirit of the present disclosure. For example, in the above embodiment, the slit 80a is provided below the spring bracket 40 in the stay 31c and the hook portion 81 is provided on the housing 30; instead, the hook portion 81 may be provided on the stay 31c and the slit 80a may be provided in the housing 30.
While the embodiment described above deals with, as an example of an image forming apparatus 100, a color printer as shown in
The present disclosure finds applications in fixing devices incorporated in image forming apparatuses such as copiers, printers, facsimile machines, and multifunction peripherals having their functions integrated together. Based on the present disclosure, in a belt-fixing system, it is possible to provide a fixing device that can keep constant the pressure at a fixing nip portion between a fixing belt and a pressing roller with a simple configuration, and to provide an image forming apparatus provided with such a fixing device.
Number | Date | Country | Kind |
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2023-209491 | Dec 2023 | JP | national |