This application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2010-89472 filed in Japan on Apr. 8, 2010, the entire contents of which are herein incorporated by reference.
The present invention relates to fixing devices that fix toner images formed on recording paper, and to image forming apparatuses including the same.
This type of fixing device is applied in image forming apparatuses that use methods such as electrography, electrostatic recording, and magnetography or the like, and sandwich between a pair of fixing rollers a recording paper (such as plain paper, electrostatic recording paper, and photographic papers or the like) on which a toner image has been formed, thereby applying heat and pressure to fix the toner image onto the recording paper.
In these fixing devices, the recording paper sometimes winds around the fixing roller, and therefore the leading edge of a peeling plate is positioned near a peripheral surface of the fixing roller such that recording papers are peeled off from the fixing roller by the peeling plate. For example, in JP 2002-287553A (hereinafter referred to as patent document 1), the peeling plate and a member that backs up the peeling plate are integrated such that the peeling plate is supported and positioned. Furthermore, in JP 2002-91222A (hereinafter referred to as patent document 2), the peeling plate is supported and positioned by being laser spot welded.
In this regard, it is necessary for the leading edge of each of the above-mentioned peeling plates to be positioned near the peripheral surface of the fixing roller. However, when a blockage (jam) of recording papers occurs in the vicinity of the peeling plate of the fixing roller such that transport of the recording paper is interrupted and the peeling plate is pressed on by the recording paper, sometimes the leading edge of the peeling plate pushes against the surface of the fixing roller such that the surface of the fixing roller is damaged.
With the structures of the fixing devices of patent document 1 and patent document 2, it is probable that the leading edge of the peeling plate will push strongly against the surface of the fixing roller, and no countermeasure is devised against this problem.
Accordingly, the present invention has been devised to address the above-described issue, and it is an object thereof to provide a fixing device and an image forming apparatus provided with the same in which damage is not caused to the surface of the fixing roller by the leading edge of the peeling plate even if a jam occurs.
In order to address these issues, in a fixing device according to the present invention in which a rotation member and a roller are caused to rotate pressing against each other, a recording paper is sandwiched and transported in a nip region between the rotation member and the roller, a leading edge of a peeling plate is positioned with respect to a peripheral surface of the rotation member, and the recording paper is separated from the rotation member by the peeling plate; a surface of the peeling plate faces a transport route of the recording paper, and a contact member is provided that contacts a rear surface of the peeling plate displaced in a direction in which the leading edge of the peeling plate approaches the peripheral surface of the rotation member and prohibits displacement of the peeling plate after contact of the peeling plate to the contact member.
With this fixing device according to the present invention, even if a recording paper on the transport route becomes blocked and a jam occurs such that the surface of the peeling plate is pushed by the recording paper and the peeling plate is displaced in a direction such that the leading edge of the peeling plate approaches the peripheral surface of the rotation member, displacement of the peeling plate after contact of the contact member to the rear surface of the peeling plate is prohibited, and therefore the leading edge of the peeling plate does not push against the peripheral surface of the rotation member.
Furthermore, in the fixing device according to the present invention, the contact member may be provided apart from the rear surface of the peeling plate and may contact the rear surface of the peeling plate when the leading edge of the peeling plate is displaced in a direction so as to approach the peripheral surface of the rotation member.
By providing the contact member apart from the rear surface of the peeling plate in this manner, the leading edge of the peeling plate can be positioned without any relation to the contact member.
Further still, in the fixing device according to the present invention, the contact member may have an end portion having irregularities so as to contact multiple locations of the rear surface of the peeling plate.
In a case where the end portion having irregularities of the contact member is caused to contact multiple locations of the rear surface of the peeling plate in this manner, the displacement amount of the peeling plate can be set by regulating the dimension of protrusion portions of the end portion of the contact member, and this is easier than regulating the dimensions of the entire contact member end portion.
In this regard, in an image forming apparatus, sometimes the recording paper passes between the peripheral surface of the fixing roller and the leading edge of the peeling plate, and in this case the recording paper reaches sensors and a thermostat near the fixing roller, thereby causing faulty detections in these devices and faulty operation in the temperature control of the fixing roller, and in a worst case may lead to abnormal temperature rises.
However, with the structures of the fixing devices in the above-mentioned prior art of patent document 1 and patent document 2, it is probable that the recording paper will pass through between the peripheral surface of the fixing roller and the leading edge of the peeling plate, and no countermeasure is devised against this problem.
In contrast to this, the fixing device according to the present invention is directed to a fixing device in which a rotation member and a roller are caused to rotate pressing against each other, a recording paper is sandwiched and transported in a nip region between the rotation member and the roller, a leading edge of a peeling plate is positioned with respect to a peripheral surface of the rotation member, and the recording paper is separated from the rotation member by the peeling plate, wherein the surface of the peeling plate faces the transport route of the recording paper, and a stopper is provided, which any recording paper strikes against that has passed through between the leading edge of the peeling plate and the peripheral surface of the rotation member to enter to a rear surface side of the peeling plate.
With the fixing device according to the present invention, any recording paper that passes between the leading edge of the peeling plate and the peripheral surface of the rotation member and enters to the rear surface side of the peeling plate strikes against the stopper, and therefore it is possible to prevent the entire recording paper from entering to the rear surface side of the peeling plate.
Furthermore, in the fixing device according to the present invention, the stopper may be a bent panel member, and a portion of the panel member from a bent location to a leading edge of the panel member may face between the leading edge of the peeling plate and the peripheral surface of the rotation member such that any recording paper that enters to the rear surface side of the peeling plate strikes against the stopper.
Further still, in the fixing device according to the present invention, the peeling plate may be arranged along a lengthwise direction of the rotation member, each end of the peeling plate may be supported by a respective holder, and the leading edge of the peeling plate is positioned with respect to the peripheral surface of the rotation member by causing the holders to contact the peripheral surface of end portions of the rotation member.
Next, an image forming apparatus according to the present invention is provided with a fixing device according to the present invention.
In an image forming apparatus according to the present invention, equivalent effects are achieved as with a fixing device according to the present invention.
Hereinafter, embodiments of the present invention are described in detail with reference to the accompanying drawings.
The transfer belt 3 is orbitally driven in the direction of arrow B at the same velocity as the surface velocity of the photosensitive drum 2 and presses against the photosensitive drum 2 such that a nip region forms therebetween. A recording paper P that is transported in from there-below is introduced to the nip region, and a toner image on the surface of the photosensitive drum 2 is transferred onto the recording paper P while the recording paper P is transported in the nip region. A high voltage transfer bias (a high voltage that has opposite polarity (+) to the charge polarity (−) of the toner) is applied to the transfer belt 3 to achieve transfer of the toner image.
The recording paper P is transported upward (downstream in the transport direction) and guided to the fixing device 4 where it is subjected to heat and pressure such that the toner image on the recording paper P is fixed. This recording paper P is transported further upward (downstream in the transport direction) through a transport route 5 and discharged into a discharge tray (not shown in drawings) or the like.
In this fixing device 4, a rotational driving force from the image forming apparatus side is transmitted to at least one of the shafts of the pressure roller 11, the heat roller 12, and the heating assistance roller 13, and each of the pressure roller 11, the heat roller 12, and the heating assistance roller 13 is rotated or idly rotates in the direction shown by its arrow. The recording paper is sandwiched and transported in the nip region N between the fixing belt 14 and the pressure roller 11, and is subjected to heat and pressure in this nip region N. Due to this, the toner image on the recording paper is thermally fixed to the recording paper by being melted, mixed, and pressed.
The pressure roller 11 is a roller having a three-layer structure in which an elastic layer is provided on an outer surface of a hollow shaft and a mold release layer is formed on an outer surface of the elastic layer. A heat source heater lamp (halogen lamp) 15 for heating the pressure roller 11 is provided inside the pressure roller 11 (inside the hollow shaft).
The heat roller 12 is a component in which an elastic layer is provided on an outer surface of a hollow shaft, and the elastic layer is provided with a sufficient thickness.
The fixing belt 14 is an endless belt constituted by a material having favorable thermal conduction properties, and its outer peripheral surface is provided with a mold release layer.
The heating assistance roller 13 is a component in which the outer surface of a hollow shaft is the surface layer thereof, and a heat source heater lamp (halogen lamp) 16 for heating the heating assistance roller 13 is provided inside the heating assistance roller 13 (inside the hollow shaft).
Here, since the elastic layer of the heat roller 12 is provided with a sufficient thickness, when the pressure roller 11 and the heat roller 12 push against each other through the fixing belt 14, the elastic layer of the heat roller 12 becomes greatly depressed such that a wide nip region N is formed between the fixing belt 14 and the heat roller 12.
When each of the pressure roller 11, the heat roller 12, and the heating assistance roller 13 rotates in the direction of its arrow, the fixing belt 14 is heated by the heating assistance roller 13 while being orbitally moved through the nip region N. When a recording paper is transported through the nip region N in this state, the recording paper is subjected to heat and pressure by the fixing belt 14 and the pressure roller 11, and the toner image on the recording paper becomes fixed.
On the other hand, a peeling plate 21 is arranged near the peripheral surface of the fixing belt 14, and a leading edge 21a of the peeling plate 21 is positioned slightly apart from the peripheral surface of the fixing belt 14. Specifically, the leading edge 21a of the peeling plate 21 is arranged suspended above the peripheral surface of the fixing belt 14, and although the leading edge 21a of the peeling plate 21 and the peripheral surface of the fixing belt 14 are close to each other, they are apart from each other and do not make contact. The peeling plate 21 is a component for peeling off any recording paper that is wound onto the fixing belt 14.
As shown in
The peeling plate 21 is formed by a thin metal panel bent into an L shape, and each of its end portions is supported by the holders 22. The peeling plate 21 is biased in the clockwise direction along with the holders 22 such that its leading edge 21a is positioned slightly apart from the peripheral surface of the fixing belt 14 by the contact of the leg portions 22b of the holders 22 against the peripheral surface of the fixing belt 14.
It should be noted that although the bottom surface of the leg portions 22b of the holders 22 slide in contact with the edge portions of the peripheral surface of the fixing belt 14 accompanying orbital movement of the fixing belt 14, the edge portions of the peripheral surface of the fixing belt 14 are regions that do not contact the recording papers and do not have any effect on the fixing of the recording papers. Thus, it is not a problem for the edge portions of the peripheral surface of the fixing belt 14 to become worn or marked by the sliding contact with the bottom surfaces of the leg portions 22b.
Here, as shown in
Furthermore, an empty void region is provided (is present) near the edges of the recording paper. Thus, even if there is a state in which the recording paper P adheres and winds onto the peripheral surface of the fixing belt 14 as shown in
In this regard, when a recording paper that has passed through the nip region N becomes blocked and a jam occurs as shown in
Furthermore, sometimes the recording paper P passes between the peripheral surface of the fixing belt 14 and the leading edge of the peeling plate 21, and if this is left as it is, the recording paper P enters to the rear surface side of the peeling plate 21 to reach sensors and a thermostat near the heating assistance roller 13, thereby causing faulty detections in these devices and faulty operation in the temperature control of the heating assistance roller 13 and the like, and in a worst case may lead to abnormal temperature rises.
Accordingly, in the fixing device 4 according to the present embodiment, a restriction panel 25 is provided at the rear surface side of the peeling plate 21 as shown in
Next, detailed description is given regarding the restriction panel 25. As shown in
The contact end portion 25d of the restriction panel 25 faces the rear surface of the peeling plate 21 near the leading edge 21a of the peeling plate 21 and is positioned so as to be slightly apart from the rear surface of the peeling plate 21. Specifically, the contact end portion 25d of the restriction panel 25 is arranged suspended above the rear surface of the peeling plate 21, and although at ordinary times the contact end portion 25d of the restriction panel 25 and the rear surface of the peeling plate 21 are close to each other, they are apart from each other and do not make contact. Furthermore, the lower surface of the stopper portion 25c faces towards the gap between the leading edge 21a of the peeling plate 21 and the peripheral surface of the fixing belt 14.
In a configuration in which the restriction panel 25 is provided, even if the recording paper P becomes kinked or the like as shown in
Here, the positioning of the leading edge 21a of the peeling plate 21 is achieved by contact of the leg portions 22b of the holders 22 against the peripheral surface of the fixing belt 14. For this reason, it is necessary to ensure that ordinarily the contact end portion 25d of the restriction panel 25 is apart from the rear surface of the peeling plate 21 such that the contact end portion 25d of the restriction panel 25 does not interfere with the positioning of the leading edge 21a of the peeling plate 21. Furthermore, it is also necessary to ensure that the distance apart is short between the contact end portion 25d of the restriction panel 25 and the rear surface of the peeling plate 21 such that even if there is an attempt to displace the peeling plate 21 in the direction C in which the leading edge 21a of the peeling plate 21 approaches the rear surface of the peeling plate 21, the rear surface of the peeling plate 21 immediately makes contact with the contact end portion 25d of the restriction panel 25 such that displacement of the peeling plate 21 in the direction C is swiftly prohibited. Accordingly, the distance apart between the contact end portion 25d and the rear surface of the peeling plate 21 must be set accurately by ensuring a high dimensional accuracy of the contact end portion 25d of the restriction panel 25 (accuracy in the length from the lower end of the support portion 25b to the contact end portion 25d).
Consequently, the contact end portion 25d of the restriction panel 25 is formed to have irregularities formed by protrusions and recesses as shown in
Suppose that the contact end portion 25d of the restriction panel 25 was a simple straight line shape, then it would be necessary to regulate the dimensional accuracy of the entire contact end portion 25d, and this regulation would be difficult.
Next, as shown in
Furthermore, while the leading edge of the recording paper P strikes against the lower surface of the stopper portion 25c, the portion of the recording paper P downward from its leading edge is sandwiched and transported in the nip region N between the fixing belt 14 and the pressure roller 11, and therefore this portion moves to the downstream (transport direction downstream) side from the nip region N in the transport direction. Thus, the recording paper P can be easily removed.
With this fixing device 4 according to the present embodiment, even if a recording paper on the transport route becomes blocked and a jam occurs such that the surface of the peeling plate 21 is pushed by the recording paper and the peeling plate 21 is displaced in a direction such that the leading edge 21a of the peeling plate 21 approaches the peripheral surface of the fixing belt 14, the contact end portion 25d of the restriction panel 25 contacts the rear surface of the peeling plate 21 such that displacement of the peeling plate 21 after contact is prohibited, and therefore the leading edge 21a of the peeling plate 21 does not push against the peripheral surface of the fixing belt 14, and the fixing belt 14 does not become damaged.
Furthermore, any recording paper that passes between the leading edge 21a of the peeling plate 21 and the peripheral surface of the fixing belt 14 and enters to the rear surface side of the peeling plate 21 strikes against the stopper portion 25c of the restriction panel 25, and therefore it is possible to prevent the entire recording paper from entering to the rear surface side of the peeling plate 21.
Embodiments of the present invention are described above in detail, but the present invention is not limited to the above-described embodiments, and design modifications and the like that do not depart from the gist of the present invention are included within the scope of the present invention.
For example, in the foregoing embodiment, the pressure roller 11 and the heat roller 12 are caused to press against each other through the fixing belt 14, but the present invention is also applicable to a configuration in which the pressure roller 11 and the heat roller (rotation member) 12 press against each other directly. For example, as shown in
Furthermore, a recess portion may be provided to the lower surface of the stopper portion 25c of the restriction panel 25 such that the leading edge of the recording paper P catches more easily. For example, as shown in
Number | Date | Country | Kind |
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2010-089472 | Apr 2010 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6453128 | Park | Sep 2002 | B2 |
6908683 | Ohahsi | Jun 2005 | B2 |
20010016134 | Park | Aug 2001 | A1 |
20050008408 | Inomata | Jan 2005 | A1 |
Number | Date | Country |
---|---|---|
11-231711 | Aug 1999 | JP |
2001-337533 | Dec 2001 | JP |
2002-287553 | Oct 2002 | JP |
2005-173447 | Jun 2005 | JP |
2007-047380 | Feb 2007 | JP |
Number | Date | Country | |
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20110249996 A1 | Oct 2011 | US |