This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2017-171731 filed on Sep. 7, 2017, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device, and to an image forming apparatus provided with a fixing device. More particularly, the present disclosure relates to a fixing device in which a nip pressure at a fixing nip portion can be removed, and to an image forming apparatus provided with such a fixing device.
Conventionally, image forming apparatuses are provided with a fixing device for fixing a toner image transferred to a recording medium such as a sheet or the like from an image carrying member. As fixing devices, there are known those adopting a roller fixing method provided with a heating roller and a pressing roller rotating while in contact with each other, and those adopting a belt fixing method using an endless fixing belt as a heating member. For example, a fixing device of a roller fixing method heats and presses a toner image carried on a sheet in a nip portion between a fixing roller and a pressing roller kept in pressed contact with each other, and thereby fixes the toner image on the sheet.
According to one aspect of the present disclosure, a fixing device includes a fixing member, a pressing member, a pressing mechanism, a pressure changing mechanism, and a moving mechanism. The fixing member has an endless fixing belt provided rotatably. The pressing member forms a fixing nip portion by making contact with the fixing member. The pressing mechanism presses the pressing member against the fixing member to apply a nip pressure to the fixing nip portion. The pressure changing mechanism changes the nip pressure at the fixing nip portion. The moving mechanism moves the fixing member in a recording medium width direction which is perpendicular to a recording medium conveying direction. The fixing device fixes an unfixed toner image to a recording medium passing through the fixing nip portion. The pressing mechanism has a holding member which rotatably holds the pressing member and which is held so as to be swingable in such directions as to approach and recede from the fixing member, and has a first biasing member biasing the holding member in such a direction that the pressing member approaches the fixing member. The pressure changing mechanism makes the first biasing member generate a biasing force to swing the holding member in a first direction, thereby to apply the nip pressure at the fixing nip portion, and removes or reduces the biasing force by the first biasing member to swing the holding member in a second direction opposite to the first direction, thereby to remove the nip pressure. The moving mechanism moves the fixing member in the recording medium width direction in coordination with the nip pressure being applied or removed by the pressure changing mechanism.
Further features and advantages of the present disclosure will become apparent from the description of embodiments given below.
Hereinafter, with reference to the accompanying drawings, an embodiment of the present disclosure will be described.
With reference to
In the image forming section P, a photosensitive drum (image carrying member) 2 carrying a visible image (toner image) is arranged. The toner image formed on the photosensitive drum 2 is transferred to a sheet 6 which is an example of a recording medium, and is then fixed to the sheet 6 in the fixing device 30. Then, the sheet 6 is discharged from an apparatus main body. While the photosensitive drum 2 is rotated by an unillustrated drum driving motor in the clockwise direction in
Around and in front of (on the right side in
The sheet 6 having a toner image transferred to it by the photosensitive drum 2 is conveyed to the fixing device 30. The sheet 6 conveyed to the fixing device 30 is heated and pressed by a fixing member 31 and a pressing roller 32 described later, so that the toner image is fixed to the surface of the sheet 6, and thereby a predetermined image is formed. The sheet 6 having passed through the fixing device 30 is discharged onto a discharged tray 19 by a discharge roller pair 18.
As shown in
The fixing member 31 has an endless fixing belt 31a provided rotatably and a pair of caps 31b and 31c covering opposite ends of the fixing belt 31a respectively. Inside the fixing belt 31a, there are provided a belt guide member (unillustrated) guiding the inner face of the fixing belt 31a, a pressurizing pad (unillustrated) pressing the fixing belt 31a against the pressing roller 32, and the like. A heat source (unillustrated) of an electromagnetic induction heating method heating the fixing belt 31a is provided opposite the outer circumferential face of the fixing belt 31a.
The fixing belt 31a is flexible and is inductively heated by the heat source (unillustrated). The fixing belt 31a is composed of, for example, a base material layer, an elastic layer provided around the base material layer, and a release layer covering the surface of the elastic layer. The base material layer of the fixing belt 31a is formed of metal, such as nickel (electroformed nickel), stainless steel or the like. The inner circumferential face of the base material layer of the fixing belt 31a is coated by resin, such as PI, PTFE (polytetrafluoroethylene) or the like. The elastic layer of the fixing belt 31a is formed of, for example, silicone rubber. The release layer of the fixing belt 31a is formed of, for example, PFA (perfluoroalkoxy alkane).
The caps 31b and 31c are respectively attached to one end (the left end in
The pressing roller 32 is composed of a base material layer formed of a metal core made of aluminum, an elastic layer provided around the base material layer and formed of silicone rubber, and a release layer covering the surface of the elastic layer and formed of fluorine resin tube. On the outer circumferential face of the pressing roller 32, a plurality of (here, five) separating claws 33 separating the sheet 6 having passed through the fixing nip portion N from the pressing roller 32 are provided at predetermined intervals in the sheet width direction.
At one end (the left end in
The pressing mechanism 40 serves to put the pressing roller 32 in pressed contact with the fixing member 31, thereby to generate the nip pressure at the fixing nip portion N. The pressing mechanism 40 includes a holding member 41, a spring compressing member 42, and a pressurizing spring (a first biasing member) 43. A pair of pressing mechanisms 40 is provided one at each end of the pressing roller 32.
The holding member 41 is formed in a predetermined shape out of a metal plate. Approximately in a middle part of the holding member 41, the pressing roller 32 is rotatably pivoted. In a lower part of the holding member 41, an insertion hole 41a is formed into which a swing shaft 44 (see
The spring compressing member 42 is formed in a predetermined shape out of a metal plate. The spring compressing member 42 is swingably held on the housing of the fixing device 30 at the same pivot (the swing shaft 44) as the holding member 41. The other end of the pressurizing spring 43 is in contact with an upper part of the spring compressing member 42. To the spring compressing member 42, a cylindrical roller 51 (see
With the pressurizing spring 43 in a state where it is compressed from its natural length, its opposite ends are in contact with the holding member 41 and the spring compressing member 42. Thus, the holding member 41 and the spring compressing member 42 are biased in the directions away from each other by the pressurizing spring 43. That is, the pressurizing spring 43 biases the holding member 41 in such a direction that the pressing roller 32 approaches the fixing member 31. Thus, the pressing roller 32 is put into pressed contact with the fixing member 31, and a predetermined nip pressure is applied at the fixing nip portion N.
The pressure changing mechanism 50 serves to vary the biasing force of the pressurizing spring 43. The pressure changing mechanism 50 includes a pair of eccentric cams 52 arranged one at each end of the pressing roller 32 and a rotary coupling shaft 53.
At one end of the rotary coupling shaft 53, a driving coupling 55 is provided which is coupled to a gear train 72 in a driving portion 70, which will be described later. To the rotary coupling shaft 53, a pair of eccentric cams 52 is fixed with the same phase. Thus, the rotary driving force transmitted from the driving portion 70 is transmitted to the right and left eccentric cams 52 at the same time, and the biasing force of the pressurizing spring 43 at either end of the pressing roller 32 is changed simultaneously.
The eccentric cam 52 is rotatable together with the rotary coupling shaft 53, and makes contact with the roller 51 attached to the spring compressing member 42. The eccentric cam 52 is so formed that the distance from the rotation center to the outer circumferential face varies in the circumferential direction. The outer circumferential face of the eccentric cam 52 has a pressing position (a large-diameter part) where the pressing roller 32 is pressed toward the fixing member 31 and a releasing position (a small-diameter part) where the radios from the rotation center is smaller than at the pressing position. When the eccentric cam 52 is rotated and the pressing position (a large-diameter part) is put into contact with the roller 51, the biasing force of the pressurizing spring 43 is generated and the holding member 41 swings in the clockwise direction in
The driving portion 70 includes a motor 71 and the gear train 72, and is arranged at one end of the pressing roller 32. The motor 71 is, for example, a DC motor that is rotatable in the forward and reverse directions. As the motor 71 is driven to rotate by a motor drive circuit (unillustrated), the eccentric cam 52 is rotated in the forward or reverse direction via the gear train 72, the driving coupling 55, and the rotary coupling shaft 53.
The moving mechanism 60 (see
Specifically, as shown in
As shown in
As shown in
The eccentric cam 62 is made of resin and is formed integrally with a gear 65.
The moving mechanism 60 is provided at one end (the left end) of the swing shaft 44 (see
The gear 67 incorporates a one-way clutch so that the gear 67 rotates only when the swing gear 66 turns in the counter-clockwise direction (a predetermined direction) in
Next, the operation of the pressing mechanism 40, the pressure changing mechanism 50, and the moving mechanism 60 in the fixing device 30 according to this embodiment will be described. In a normal printing state, the pressing position (a large-diameter part) of the eccentric cam 52 is in contact with the roller 51, and as shown in
When the sheet 6 is jammed at the fixing nip portion N, the motor 71 is driven to rotate by a predetermined amount in the predetermined direction, and thereby the eccentric cam 52 is rotated by the predetermined amount, so that the releasing position (small-diameter part) of the eccentric cam 52 is put into contact with the roller 51. As a result, the spring compressing member 42 swings in the direction away from the holding member 41, and thus the biasing force acting on the holding member 41 from the pressurizing spring 43 becomes weaker than in the state shown in
Here, the holding member 41 and the swing gear 66 turn in the counter-clockwise direction in
After the jam handling is finished, the eccentric cam 52 is rotated by the predetermined amount in the opposite direction, and thereby the pressing position (large-diameter part) of the eccentric cam 52 is put back into contact with the roller 51 as shown in
Here, the holding member 41 and the swing gear 66 turn in the clockwise direction in
When jam handling as described above is repeated, the contact position of the eccentric cam 62 with the moving piece 61 moves repeatedly between the small-diameter part 62a and the large-diameter part 62b, so that the moving piece 61 and the fixing member 31 reciprocate within a predetermined range in the sheet width direction.
In this embodiment, as described above, the moving mechanism 60 moves the fixing member 31 in the sheet width direction in coordination with the nip pressure being removed by the pressure changing mechanism 50. Thus, when the nip pressure is removed by the pressure changing mechanism 50, the fixing member 31 is moved in the sheet width direction; this permits the position on the fixing belt 31a at which a width-direction end part of the sheet 6 passes to be moved in the sheet width direction. That is, the positions of the width-direction end part of the sheet 6 and the fixing belt 31a relative to each other can be changed in the sheet width direction. This helps suppress wearing of the fixing belt 31a by the width-direction end part of the sheet 6. As a result, it is possible to suppress image defects when a large-size sheet 6 is passed.
The moving mechanism 60 operates in coordination with the nip pressure being removed by the pressure changing mechanism 50, so that it is not necessary to additionally provide a driving source for operating the moving mechanism 60.
As described above, owing to the moving mechanism 60 being provided with the moving piece 61 which moves together with the fixing member 31 in the sheet width direction and the eccentric cam 62 which is rotatable in coordination with the swinging of the holding member 41, as the holding member 41 swings, the eccentric cam 62 rotates, and the moving piece 61 and the fixing member 31 move in the sheet width direction. Thus, it is possible to easily move the fixing member 31 in the sheet width direction in coordination with the nip pressure being removed by the pressure changing mechanism 50.
As described above, at the other end of the fixing member 31, the biasing member 64 is provided which biases the fixing member 31 toward the moving piece 61. Thus, it is possible to suppress the fixing member 31 moving away from the moving piece 61, so that it is possible to determine the width-direction position of the fixing member 31 with the moving piece 61.
As described above, the moving mechanism 60 includes the swing gear 66 which turns about the swing shaft 44 together with the holding member 41, and the middle gears (the gear 67, the worm gear 68, and the gear 65) which transmit the driving force to the eccentric cam 62 from the swing gear 66. Thus, it is possible to easily rotate the eccentric cam 62 in coordination with the swinging of the holding member 41.
As described above, the gear 67 is provided with the one-way clutch which transmits the driving force to the eccentric cam 62 from the swing gear 66 only when the swing gear 66 turns in the predetermined direction (the counter-clockwise direction in
The embodiments disclosed herein should be understood to be in every respect illustrative and not restrictive. The scope of the present disclosure is not defined by the description of embodiments given above but by the appended claims, and encompasses any modifications made in the sense and scope equivalent to those of the claims.
For example, although the embodiments described above deal with an example where the present disclosure is applied to a monochrome printer, this is not meant to limit the present disclosure. Needless to say, the present disclosure find applications in a variety of image forming apparatuses provided with a fixing device in which a nip pressure at a fixing nip portion can be removed, such as color printers, monochrome copiers, digital multifunction peripherals, and facsimile machines.
Although the embodiments described above deal with an example of a configuration where the fixing member 31 is moved in the sheet width direction in coordination with the nip pressure at the nip portion N being removed, a configuration is also possible where the fixing member 31 moves in the sheet width direction in coordination with the nip pressure being applied. That is, the one-way clutch may be configured to permit the gear 67 to rotate only when the swing gear 66 turns in the clockwise direction in
Although the embodiments described above deal with an example where the biasing member 64 biasing the fixing member 31 toward the moving piece 61 is provided so that the moving piece 61 and the fixing member 31 are moved integrally in the sheet width direction, this is not meant to limit the present disclosure. For example, as in a fixing device 30 of a first modified example according to the present disclosure shown in
Although the embodiments described above deal with an example where the biasing member 63 is provided so that the moving piece 61 is moved in the sheet width direction in coordination with the rotating of the eccentric cam 62, this is not meant to limit the present disclosure. For example, as in a fixing device 30 of a second modified example according to the present disclosure shown in
Although the embodiments described above deal with an example where the fixing belt 31a is heated by an electromagnetic induction heating method, this is not meant to limit the present disclosure. The fixing belt 31a may be heated, for example, by use of a heater such as a halogen heater.
Number | Date | Country | Kind |
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2017-171731 | Sep 2017 | JP | national |
Number | Name | Date | Kind |
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20150063846 | Fukai | Mar 2015 | A1 |
20160342118 | Fukunaga | Nov 2016 | A1 |
Number | Date | Country |
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2017-138499 | Aug 2017 | JP |
Number | Date | Country | |
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20190072889 A1 | Mar 2019 | US |