This application is based on and claims the benefit of priority from Japanese Patent application No. 2014-163279 filed on Aug. 11, 2014, and Japanese Patent application No. 2015-124093 filed on Jun. 19, 2015, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fixing device fixing a toner image on a recording medium and an image forming apparatus including this fixing device.
Conventionally, an electrographic image forming apparatus, such as a copying machine or a printer, includes a fixing device fixing a toner image on a recording medium, such as a sheet.
For example, there is a fixing device including a rotating member fixing the toner image on the recording medium, a bearing rotatably supporting the rotating member and a heat insulating member interposed between the rotating member and the bearing.
In the fixing device including such structure, when fixing the toner image on the recording medium, the rotating member is thermally expanded. According to this, it is feared that a large load is applied to the heat insulating member interposed between the rotating member and the bearing and the heat insulating member is broken. Thereupon, in the above-mentioned fixing device, the heat insulating member includes a notch part. Moreover, in the above-mentioned fixing device, the heat insulating member is composed of two components fitted to each other.
However, as mentioned above, if the heat insulating member includes the notch part, it is feared that torsion occurs around the notch part in the heat insulating member when operation fixing the toner image on the recording medium is carried out, and accordingly, abnormal noise occurs. Moreover, in the above-mentioned fixing device, because the heat insulating member is composed of two components, structure of the heat insulating member is complicated.
In accordance with an embodiment of the present disclosure, a fixing device includes a rotating member, a bearing and a heat insulating member. The rotating member fixes a toner image onto a recording medium. The bearing rotatably supports the rotating member. The heat insulating member is interposed between the rotating member and the bearing and rotated around a rotation axis. A notch part is arranged in a portion in a circumferential direction of the heat insulating member so as to continue from an end part at an inside to an end part at an outside in a direction of the rotation axis. At least one groove part is formed in a contact portion with the rotating member or the bearing in a circumference face of the heat insulating member.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes the above-mentioned fixing device.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Firstly, with reference to
The color printer 1 includes a box-formed printer main body 2. In a lower part of the printer main body 2, a sheet feeding cartridge 3 storing a sheet (a recording medium) is arranged. In an upper part of the printer main body 2, an ejected sheet tray 4 is arranged.
In a middle part inside the printer main body 2, an intermediate transferring belt 6 is disposed around a plurality of rollers. Below the intermediate transferring belt 6, an exposure device 7 composed of a laser scanning unit (LSU) is arranged. At a lower side of the intermediate transferring belt 6, four image forming parts 8 are installed for respective colors (e.g. four colors of magenta, cyan, yellow and black) of a toner (a developer). In each image forming part 8, a photosensitive drum 9 is rotatably arranged. Around the photosensitive drum 9, a charger 10, a development device 11, a first transferring part 12, a cleaning device 13 and a static eliminator 14 are located in order of first transferring processes. Above the development device 11, each of toner containers 15 corresponding to the respective image forming parts 8 are arranged for the respective toner colors (e.g. four colors of magenta, cyan, yellow and black).
At one side (at a right side on the figure) inside the printer main body 2, a conveying path 16 for the sheet is arranged in upward and downward directions. At an upstream end of the conveying path 16, a sheet feeding part 17 is positioned. At an intermediate stream part of the conveying path 16, a second transferring part 18 is positioned at one end (a right end on the figure) of the intermediate transferring belt 6. At a downstream part of the conveying path 16, a fixing part 20 is positioned. At a downstream end of the conveying path 16, a sheet ejection port 21 is positioned.
Next, the operation of forming an image by the color printer 1 having such a configuration will be described. When the power is supplied to the color printer 1, various parameters are initialized and initial determination, such as temperature determination of the fixing part 20, is carried out. Subsequently, in the color printer 1, when image data is inputted and a printing start is directed from a computer or the like connected with the color printer 1, image forming operation is carried out as follows.
Firstly, the surface of the photosensitive drum 9 is electrically charged by the charger 10. Then, an electrostatic latent image is formed on the surface of the photosensitive drum 9 by a laser light (refer to an arrow P) from the exposure device 7. The electrostatic latent image is developed to a toner image having a correspondent color in the development device 11 by the toner supplied from each toner container 15. The toner image is first-transferred onto the surface of the intermediate transferring belt 6 in the first transferring part 12. The above-mentioned operation is repeated in order by the respective image forming parts 8, thereby forming the toner image having full color onto the intermediate transferring belt 6. Incidentally, toner and electric charge remained on the photosensitive drum 9 are removed by the cleaning device 13 and the static eliminator 14.
On the other hand, the sheet fed from the sheet feeding cartridge 3 or a manual bypass tray (not shown) by the sheet feeding part 17 is conveyed to the second transferring part 18 in a suitable timing for the above-mentioned image forming operation. Then, in the second transferring part 18, the toner image having full color on the intermediate transferring belt 6 is second-transferred onto the sheet. The sheet with the second-transferred toner image is conveyed to a downstream side on the conveying path 16 to enter the fixing part 20, and then, the toner image is fixed on the sheet in the fixing part 20. The sheet with the fixed toner image is ejected from the sheet ejection port 21 onto the ejected sheet tray 4.
Next, the fixing device 20 will be described in detail. Hereinafter, it will be described so that a front side of the fixing device 20 is positioned at the near side on
As shown in
First, the fixing unit 22 will be described. The fixing unit 22 includes a box-like formed fixing frame 24, a heating roller 25, a fixing roller 26, a tension roller 27, a fixing belt 28 (a heating member), a pressuring roller 29 (a rotating member), bearings 30 and heat insulating bushes 31 (heat insulating members). The heating roller 25 is arranged at a left end side of the fixing frame 24. The fixing roller 26 is arranged at the right side of the heating roller 25. The tension roller 27 is arranged at a right upper side of the heating roller 25 and at a left upper side of the fixing roller 26. The fixing belt 28 is wound around the heating roller 25, the fixing roller 26 and the tension roller 27. The pressuring roller 29 (a rotating member) is arranged at the right side of the fixing belt 28. Each bearing 30 and each heat insulating bush 31 are arranged at each of the front side and the rear side of the pressuring roller 29.
As shown in
The heating roller 25 (refer to
The fixing roller 26 (refer to
The tension roller 27 (refer to
The fixing belt 28 (refer to
At the lower side of the fixing belt 28, a first thermistor 47 detecting temperature of the fixing belt 28 is located and a first thermostat 48 preventing excessive temperature rise of the fixing belt 28 is located. At the right upper side of the fixing belt 28, a separating member 49 separating the sheet from an outer circumference face of the fixing belt 28 is arranged. The fixing belt 28 is rotatably supported by the movable frame 36 (refer to
The pressuring roller 29 (refer to
The pressuring roller 29 comes into pressure contact with the fixing belt 28 and, between the fixing belt 28 and the pressuring roller 29, a fixing nip 53 is formed. The pressuring roller 29 is connected to a drive source 54 composed of a motor or the like so that the drive source 54 can rotate the pressuring roller 29. Incidentally,
At the right upper side of the pressuring roller 29, a second thermistor 55 detecting temperature of the pressuring roller 29 is located and a second thermostat 56 preventing excessive temperature rise of the pressuring roller 29 is located.
As shown in
Each bearing 30 is composed of, for example, a ball bearing. Each bearing 30 includes an inner ring 57, an outer ring 58 located at an outer diameter side of the inner ring 57 and a plurality of balls (rollers) 59 sandwiched between the inner ring 57 and the outer ring 58. The outer ring 58 of each bearing 30 is fitted to the fitted hole 40 arranged in each of both the front and rear wall parts 37 of the immovable frame part 35. Thereby, the bearings 30 are held by both the front and rear wall parts 37 of the immovable frame part 35. On an outer circumference face of the outer ring 58 of each bearing 30, an annular protruding part 60 is arranged. An inside face in the front and rear directions of the protruding part 60 comes into contact with an outside face in the front and rear directions of each of both the front and rear wall parts 37 of the immovable frame part 35.
As shown in
As shown in
As shown in
An inner circumference face of the bush main body 62 comes into contact with an outer circumference face of each of both the front and rear end parts of the core member 51 of the pressuring roller 29. An outer circumference face of the bush main body 62 comes into contact with an inner circumference face of the inner ring 57 of each bearing 30. Between the outer circumference face of the bush main body 62 and the inner circumference face of the inner ring 57 of each bearing 30, for example, lubricant, such as grease, is applied.
In a contact portion with the inner circumference face of the inner ring 57 of each bearing 30 in the outer circumference face of the bush main body 62, groove parts 68 are formed along the circumferential direction of each heat insulating bush 31. Each groove part 68 is provided so as to continue from one end part (an end part formed at one end side of the notch part 61) to another end part (an end part formed at another end side of the notch part 61) in a circumferential direction of the bush main body 62. A plurality of (e.g. five) groove parts 68 are arranged at intervals in the front and rear directions. An opening edge part 68a (refer to an enlarged section of
An inside face in the front and rear directions of the flange part 63 comes into contact with an outside face in the front and rear directions of the inner ring 57 of each bearing 30. Thereby, movement toward the outside in the front and rear directions of each bearing 30 is restricted. In the flange part 63, a recessed part 64 (refer to
Next, the IH unit 23 will be described. As shown in
In the fixing device 18 configured as mentioned above, in order to fix the toner image onto the sheet, the drive source 54 works to rotate the pressuring roller 29. When the pressuring roller 29 is thus rotated, the fixing belt 28 coming into pressure contact with the pressuring roller 29 is co-rotated with the pressuring roller 29. In addition, in order to fix the toner image onto the sheet, high frequency current is made to flow through the IH coil 66. According to this, the IH coil 66 generates a magnetic field, this magnetic field acts to generate eddy current in the fixing belt 28 and the fixing belt 28 is heated. That is, by the IH coil 66, the fixing belt 28 is inductively heated. In such a situation, when the sheet is passed through the fixing nip 53, the sheet and the toner image is heated and pressured and the toner image is fixed onto the sheet.
Incidentally, when the fixing belt 28 is inductively heated by the IH coil 66 as mentioned above, the pressuring roller 29 coming into pressure contact with the fixing belt 28 is heated and the pressuring roller 29 is thermally expanded. According to this, it may be feared that a large load is applied to each heat insulating bush 31 interposed between the core member 51 of the pressuring roller 29 and each bearing 30 and each heat insulating bush 31 is broken. However, in the embodiment, as described above, since each heat insulating bush 31 includes the notch part 61, it is possible to deform each heat insulating bush 31 to an outer diameter side in accordance with thermal expansion of the pressuring roller 29. Accordingly, it is possible to reduce a load applied to each heat insulating bush 31 and to prevent each heat insulating bush 31 from being broken.
When each heat insulating bush 31 includes the notch part 61, an attached state of each bearing 30 may make torsion easily occur around the notch part 61 in each heat insulating bush 31 (an occurrence factor 1 of abnormal noise). Moreover, when temperature of each heat insulating bush 31 exceeds crystallization temperature, each heat insulating bush 31 may be thermally deformed to increase a contact area of the outer circumference face of the bush main body 62 of each heat insulating bush 31 (hereinafter, called as an “outer circumference face of each heat insulating bush 31”) with the inner circumference face of the inner ring 57 of each bearing 30 (hereinafter, called as an inner circumference face of each bearing 30) (an occurrence factor 2 of abnormal noise). Further, according to forming of the fixing nip 53, a large load may be applied to each heat insulating bush 31 (an occurrence factor 3 of abnormal noise). If the above-mentioned occurrence factors 1-3 of abnormal noise are met at a time, it may be feared that so-called stick slip occurs between each bearing 30 and each heat insulating bush 31, and accordingly, the abnormal noise occurs.
However, in the embodiment, each groove part 68 is arranged in the contact portion with the inner circumference face of each bearing 30 in the outer circumference face of each heat insulating bush 31. Therefore, it is possible to decrease the contact area of each heat insulating bush 31 with each bearing 30 and to enhance contact pressure of a contact portion of each heat insulating bush 31 with each bearing 30. According to this, it is possible to restrain torsion from occurring around the notch part 61 in each heat insulating bush 31 and to restrain occurrence of the abnormal noise due to the torsion of each heat insulating bush 31 by simple structure.
In addition, each groove part 68 is arranged along the circumferential direction of each heat insulating bush 31. By applying such a configuration, it is possible to restrain a leak of the lubricant from each groove part 68. According to this, it is possible to enhance slidability between each heat insulating bush 31 and each bearing 30 and to restrain catching of each heat insulating bush 31 and each bearing 30.
Moreover, the plurality of groove parts 68 are arranged in intervals in the front and rear directions. By applying such a configuration, it is possible to further decrease the contact area of the outer circumference face of each heat insulating bush 31 with the inner circumference face of each bearing 30 and to further enhance the contact pressure of the contact portion of the outer circumference face of each heat insulating bush 31 with the inner circumference face of each bearing 30.
Further, since the opening edge part 68a of each groove part 68 is curved in the arc shape, the lubricant preserved in each groove part 68 is easily supplied to the contact portion of the outer circumference face of each heat insulating bush 31 with the inner circumference face of each bearing 30. Therefore, it is possible to enhance slidability between each heat insulating bush 31 and each bearing 30 and to restrain catching of each heat insulating bush 31 and each bearing 30.
Furthermore, the fixing device 20 includes the IH coil 66 and the fixing belt 28 inductively heated by the IH coil 66 and uses the pressuring roller 29 coming into pressure contact with the fixing belt 28 to form the fixing nip 53 as the rotating member. By applying such a configuration, it is possible to surely restrain torsion of each heat insulating bush 31 interposed between the pressuring roller 29 and each bearing 30.
Moreover, since each heat insulating bush 31 is made of one component, it is possible to easily assemble the fixing device 20 as compared with a case where a heat insulating bush is made of a plurality of components.
In the embodiment, a case of arranging the plurality of groove parts 68 at intervals in the front and rear directions was described. On the other hand, in another embodiment, as shown in
Moreover, in another embodiment, as shown in
Although, in the embodiment, a case of using the fixing belt 28 as the heating member was described, in another embodiment, a fixing roller (a roller coming into pressure contact with the pressuring roller 29) may be used as the heating member.
Although, in the embodiment, a case of using the pressuring roller 29 as the rotating member was described, in another embodiment, the fixing belt 28 or a fixing roller (a roller coming into pressure contact with the pressuring roller 29) may be used as the rotating member.
In the embodiment, a case of applying a configuration of the present disclosure to the fixing device 20 in a manner winding the fixing belt 28 around a plurality rollers (the heating roller 25, the fixing roller 26 and the tension roller 27) arranged inside the fixing belt 28 was described. On the other hand, in another embodiment, the configuration of the disclosure may be applied to the fixing device 20 in a manner winding the fixing belt 28 around one roller arranged inside the fixing belt 28 or the fixing device 20 in a manner sliding the fixing belt 28 onto a pressuring member arranged inside the fixing belt 28.
Although, in the embodiment, a case of using the IH coil 66 as the heat source was described, in another embodiment, a heater, such as a halogen heater or a ceramic heater may be used as the heat source.
The embodiment was described in a case of applying the configuration of the present disclosure to the color printer 1. On the other hand, in another embodiment, the configuration of the disclosure may be applied to another image forming apparatus, such as a monochrome printer, a copying machine, a facsimile or a multifunction peripheral.
Next, a second embodiment of the present disclosure will be described. Incidentally, because configuration except each heat insulating bush 31 of the fixing device 20 is similar to the first embodiment, the description is omitted.
The first embodiment was described about a case of arranging each groove part 68 along the circumferential direction of each heat insulating bush 31. By contrast, in the embodiment, as shown in
In addition, as shown in
In the embodiment, a case of arranging the plurality of groove parts 28 in a line at intervals in the circumferential direction of each heat insulating bush 31 was described. On the other hand, in another embodiment, as shown in
In the first embodiment and the second embodiment, a case of arranging each groove part 68 in the contact portion with the inner circumference face of each bearing 30 in the outer circumference face of each heat insulating bush 31 was described. On the other hand, in another embodiment, as shown in
Next, a third embodiment of the present disclosure will be described. Incidentally, because configuration except each heat insulating bush 31 of the fixing device 20 is similar to the first embodiment, the description is omitted. In addition, similar components of each heat insulating bush 31 to the first embodiment are indicated in the figures by the same reference numeral as the first embodiment and the description is omitted suitably.
As shown in
Each heat insulating bush 31 includes first protruded parts 71, second protruded parts 72 and third protruded parts 73. Between adjacent groove parts 68, any one of first protruded parts 71, second protruded parts 72 and third protruded parts 73 is arranged. In the outer circumference face of the bush main body 62 of each heat insulating bush 31, communicating parts 74 are arranged at the inside from the first protruded parts 71, the second protruded parts 72 and the third protruded parts 73 in the front and rear directions. In a situation where each heat insulating bush 31 is assembled to each bearing 30, the adjacent groove parts 68 are communicated via each communicating part 74. Therefore, as indicated by a dotted arrow in
As shown in
End parts at the outside in the front and rear directions of each first protruded part 71, each second protruded part 72 and each third protruded part 73 are connected to the inside face in the front and rear directions of the flange part 63. In each protruded part group 70, each first protruded part 71, each second protruded part 72 and each third protruded part 73 are arranged from an upstream side (one side in the circumferential direction of each heat insulating bush 31) to a downstream side (another side in the circumferential direction of each heat insulating bush 31) in a rotating direction R of each heat insulating bush 31 in order of each first protruded part 71, each second protruded part 72 and each third protruded part 73. Each first protruded part 71, each second protruded part 72 and each third protruded part 73 are made longer in the front and rear directions in order of each first protruded part 71, each second protruded part 72 and each third protruded part 73. That is, in the embodiment, lengths in the front and rear directions of each first protruded part 71, each second protruded part 72 and each third protruded part 73 of each protruded part group 70 are made gradually shorter from the upstream side to the downstream side in the rotating direction R of each heat insulating bush 31. Therefore, lengths in the front and rear directions of the communicating parts 74 of each protruded part group 70 are made gradually longer from the upstream side to the downstream side in the rotating direction R of each heat insulating bush 31. By applying such a configuration, it is possible to more effectively restrain torsion from occurring around the notch part 61 in each heat insulating bush 31.
Although, in the embodiment, a case where each protruded part group 70 is composed of each first protruded part 71, each second protruded part 72 and each third protruded part 73 was described, in another embodiment, each protruded part group 70 may be composed of two protruded parts or four or more protruded parts.
In the embodiment, a case where the lengths in the front and rear directions of each first protruded part 71, each second protruded part 72 and each third protruded part 73 of each protruded part group 70 are made gradually shorter from the upstream side to the downstream side in the rotating direction R of each heat insulating bush 31 was described. On the other hand, in another embodiment, the lengths in the front and rear directions of each first protruded part 71, each second protruded part 72 and each third protruded part 73 of each protruded part group 70 may be gradually shortened from the downstream side to the upstream side in the rotating direction R of each heat insulating bush 31. That is, the one side in the circumferential direction of each heat insulating bush 31 may be defined by either of the upstream side and the downstream side in the rotating direction R of each heat insulating bush 31.
Next, a fourth embodiment of the present disclosure will be described. Incidentally, because configuration except each heat insulating bush 31 of the fixing device 20 is similar to the first embodiment, the description is omitted. In addition, similar components of each heat insulating bush 31 to the first embodiment are indicated in the figures by the same reference numeral as the first embodiment and the description is omitted suitably.
As shown in
Each heat insulating bush 31 includes protruded parts 75. Between adjacent groove parts 68, any one of protruded parts 75 is arranged. An end part at the outside in the front and rear directions of each protruded part 75 is connected to the inside face in the front and rear directions of the flange part 63. Each protruded part 75 is formed in a tapered shape toward the inside in the front and rear directions. A distal end part (an end part at the inside in the front and rear directions) of each protruded part 75 is formed in an acuminate shape to reach the end part at the inside in the front and rear directions of each heat insulating bush 31. By applying such a configuration, it is possible to effectively restrain torsion from occurring around the notch part 61 in each heat insulating bush 31.
A first side edge part 76 (in the embodiment, a side edge part at the upstream side in the rotating direction R of each heat insulating bush 31) of each protruded part 75 is arranged in parallel to the front and rear directions. A second side edge part 77 (in the embodiment, a side edge part at the downstream side in the rotating direction R of each heat insulating bush 31) of each protruded part 75 includes an inclined part 78 inclined to the front and rear directions and a non-inclined part 79 in parallel to the front and rear directions. The non-inclined part 79 is arranged so as to continue with the inclined part 78 at the outside of the inclined part 78 in the front and rear directions. A length of the non-inclined part 79 in the front and rear directions is longer than a length of the inclined part 78 in the front and rear directions. By applying such a configuration, it is possible to further effectively restrain torsion from occurring around the notch part 61 in each heat insulating bush 31.
In the embodiment, a case of using the side edge part at the upstream side in the rotating direction R of each heat insulating bush 31 as the first side edge part 76 and using the side edge part at the downstream side in the rotating direction R of each heat insulating bush 31 as the second side edge part 77 was described. On the other hand, in another embodiment, the side edge part at the downstream side in the rotating direction R of each heat insulating bush 31 may be used as the first side edge part 76 and the side edge part at the upstream side in the rotating direction R of each heat insulating bush 31 may be used as the second side edge part 77.
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2014-163279 | Aug 2014 | JP | national |
2015-124093 | Jun 2015 | JP | national |