Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
A sheet cassette 8 is arranged at the bottom of the image forming apparatus. A feed roller 9, a pair of conveyor rollers 10, and a pair of registration rollers 11 that are arranged to feed sheets from the sheet cassette 8. A fixing device 70 is arranged in a lateral direction of a transfer portion in which the photosensitive drum 1 and the transfer unit 4 face each other.
The operation of the laser printer 100 is explained below. When the image forming operation starts, the photosensitive drum 1 is driven to rotate clockwise in
On the other hand, a recording sheet is sent out from the sheet cassette 8 through the feed roller 9 and conveyed through the pair of conveyor rollers 10. After the sheet abuts against the pair of registration rollers 11, the sheet is sent out synchronously with the visualized image so that the toner image is transferred onto the sheet at the transfer portion in which the photosensitive drum 1 and the transfer unit 4 face each other. The fixing device 70 fixes the toner image on the sheet by heat and pressure while the sheet is passing therethrough. The sheet on which the toner image has been fixed is discharged to a catch tray 12 through discharging rollers (not shown) and stacked thereon.
After the transfer of the toner image onto the sheet, the cleaning unit 5 removes matters attached to the surface of the photosensitive drum 1 such as residual toner, and the discharging unit 6 removes remaining electric charges on the surface of the photosensitive drum 1. Thus, one image forming operation is completed.
The surface-cover layer 22 serves as an adhesion-protective layer, i.e., a releasing layer, made of tetrafluoroethylene perfluoroakyl vinyl ether copolymer (PFA) resin so that unfixed toners are hard to adhere to the surface of the heat roller 21. Silicon rubber or fluorine rubber is generally used as the elastic layer 23. When silicon rubber is used, a fluorine layer can be coated thereon to enhance anti-swelling properties.
The pressure mechanism 32 arranged in a loop of the pressure belt 31 includes, as shown in
The pressure pad 35 is a pressing member (nip forming member) that presses the pressure belt 31 to form a fixing nip and can be made of an elastic material such as rubber. While the pressure pad 35 is made of rubber as a whole in the first embodiment, it can include an elastic layer such as a rubber layer. An elastic member and an elastic layer other than those made of rubber can be also used. The pressure pad 35 is attached to and supported by the metal holder 34 by cure adhesion. The control guides 36 to control deformation of the pressure pad 35 in an axial direction are arranged on both sides of the pressure pad 35 (both sides of the heat roller 21 in the axial direction) on top of the holder 34. A supporting unit 34a that slidably supports the holder 34 with respect to the stay 33 is provided in a protruding manner at the center of a lower surface of the holder 34 in the axial direction. The stay 33 is urged in a direction of the heat roller 21 by use of the springs 37 that are arranged near both ends of the stay 33 in the axial direction. The holder 34 is slidably supported by the supporting unit 34a located at the center of the axial direction with respect to the stay 33. The pressure pad 35 attached to the holder 34 is pressed equally in the axial direction to the heat roller 21 by urging the stay 33 from both sides of the axial direction through the springs 37.
When the pressure pad 35 comes into pressure-contact with the heat roller 21 (via the pressure belt 31 and the low-friction member 38), the control guides 36 prevent the pressure pad 35 from being deformed in the axial direction. It is desirable that the control guide 36 be 0.5 millimeters or more lower in height (height in a pressure direction) than the pressure pad 35 (an amount of the pressure pad 35 protruded from the holder 34) while pressure is not applied because the pressure pad 35 is pressed by 0.5 millimeters when applied with pressure.
The control guides 36 are integrally formed with the metal holder 34, and thereby can be easily formed at low costs by, for example, press working from the back of the holder 34. It is also possible to form the control guides 36 integrally with the holder 34 through plastic working such as forging and heading, casting, or cutting work. The control guides 36 can be formed separately from the holder 34. The holder 34 can be formed, not limited to metal, of a rigid body such as ceramics. In this case also, the holder 34 and the control guides 36 can be integrally and separately formed.
As shown in
On the other hand, as shown in
As shown in
As described above, according to the first embodiment, uniform nip length can be obtained from one edge to another in the axial direction. Thus, it is possible to prevent cold offset from occurring and obtain a high-quality image. Moreover, The fixing device performs fixing at lower temperature, and thus, electric power can be saved. Furthermore, it is not required to increase the pressure unit in size, which results in downsizing of the image forming apparatus.
The fixing device includes a fixing unit 20B and the pressure unit 30A. The fixing unit 20B is basically the same as the fixing unit 20A except that it includes control members 26 to prevent the elastic layer 23 from being deformed in the axial direction. The pressure unit 30A is the same as that shown in
The control members 26 of the fixing device are ring-shaped, fitted and fixed to the cored bar 24, and rotate with the heat roller 21. Thus, the control members 26 are static with respect to the elastic layer 23, i.e., they do not move relative to the elastic layer 23. The control members 26 are arranged adjacent to ends of the elastic layer 23 in the axial direction, and control deformation of the elastic layer 23 in the axial direction. The control members 26 can be formed integrally with the cored bar 24. In
According to the second embodiment, with the control members 26 that control deformation of the elastic layer 23 of the heat roller 21 on the fixing unit side, in addition to the control guides 36 that control deformation of the pressure pad 35 on the pressure unit side, a nip shape can be more uniform from one edge to another in the axial direction, and good fixing properties can be achieved. Moreover, similarly to the first embodiment, it is possible to prevent a cold offset, save electric power, and downsize the image forming apparatus.
The fixing device includes the fixing unit 20A and a pressure unit 30B. The fixing unit 20A is the same as that shown in
The fixing device of the fourth embodiment does not includes the control guides 36 but includes the control members 26 that control deformation of the elastic layer 23 in the axial direction. The fixing unit 20B and the pressure unit 30C come into pressure-contact with each other so that the pressure pad 35 and the elastic layer 23 are almost in close contact. Because the pressure pad 35 has substantially the same width as that of the elastic layer 23 in the axial direction, the control members 26 can prevent deformation of the pressure pad 35. In other words, the elastic layer 23 is prevented from being deformed in the axial direction by the control members 26, which, as a result, prevents the pressure pad 35 from being deformed in the axial direction. Thus, the same effects as described previously for the above embodiments can be achieved.
The control guides 36 and the control members 26 control deformation of the pressure pad 35 and the elastic layer 23 in the axial direction, respectively. Thus, the same effects as described previously for the above embodiments can be achieved.
Based on the configurations of the above embodiments, as a specific example of the pressure pad 35, a rubber pad can be used which has an Asker C rubber hardness of 8 Hs (JIS-A), permanent deformation of 4%, and a rubber thickness of 4 millimeters in a pressure direction. It was found that, when the rubber thickness was 2 millimeters, separation performance was improved. When permanent deformation of an elastic layer of a fixing roller as a fixing member increased, a surface of the roller was subjected to local deformation, which caused image degradation such as luster variation in an image. When permanent deformation of rubber was 5% or more, luster variation was prominent. It was desirable that permanent deformation of rubber be 4% or less. Thus, permanent deformation of the elastic layer 23 is set to 4% or less in the above embodiments.
Based on the concept that the recording medium easily separates from the heating roller when a clearance between a surface of a heating roller and a surface of a recording medium at a nip exit is large, it can be understood that an outer diameter of a fixing roller is one of parameters to determine the clearance. It was found that separation performance decreased when an outer diameter φ of a fixing roller was 28 or more. Accordingly, an outer diameter φ of the heat roller 21 is set to 28 or less in the above embodiments.
A thickness of an elastic layer of a fixing roller is also one of parameters to determine the clearance. It was also found that separation performance decreased when a thickness of an elastic layer was 0.8 millimeters or less. This can be caused by, as an elastic layer of a fixing roller is reduced in thickness, elastic deformation decreases, and a protruding state of a recording medium at a nip exit cannot be properly set. Thus, the thickness of the elastic layer 23 is set to 0.8 millimeters or more in the above embodiments.
Likewise, a rubber hardness of an elastic layer of a fixing roller is one of parameters to determine the clearance. It was also found that separation performance decreased when an Asker C rubber hardness was 8 Hs (JIS-A) or more. This can be caused by, as hardness of an elastic layer of a fixing roller increases, elastic deformation decreases, and a protruding state of a recording medium at a nip exit cannot be properly set. Therefore, the Asker C hardness of the elastic layer 23 is set to 8 Hs (JIS-A) or less in the above embodiments.
When permanent deformation of rubber of a pressure pad is large, deformation occurs over time in a nip shape, and fixing and separation properties may become unstable. It was found that separation properties decreased after heating and idling of 100 hours or more when permanent deformation of rubber of a pressure pad was 5% or more. Therefore, permanent deformation of rubber of the pressure pad 35 is set to 4% or less in the above embodiments.
The fixing unit 20C is a belt fixing device that uses a fixing belt 27 that is an endless member as a fixing member. The heat roller 21 that the fixing unit 20C includes has the same configuration as the heat roller 21 shown in
As shown in
In the above fixing device, a sheet P such as a transfer sheet carrying an unfixed toner image T passes through a fixing nip between the fixing belt 27 and the pressure belt 31 pressed by the pushing unit 40 and the pressure mechanism 32, respectively, into pressure contact. The unfixed toner image T is fixed on the sheet P by heat transmitted from the fixing belt 27 heated by the heat roller 21 and pressure at the fixing nip.
The pressure pad 41 also provided on a fixing unit side (heating side) further equalizes pressure. The control guides 36 are provided in the pressure unit 30A to control deformation of the pressure pad 35 in the axial direction. Thus, the same effects as described previously for the above embodiments can be achieved.
It is possible to provide control members (not shown), on both sides of the pressure pad 41 on the fixing unit side that control deformation of the pressure pad 41 in the axial direction in the same manner as the control guides 36 on the pressure unit side. In that case, it is possible to control deformation of the pressure pad 41 on the fixing unit side and to obtain a more uniform nip length from one edge to another in the axial direction.
As explained in connection with
The fixing unit 20D includes a heat roller 51 that is a rigid roller as a fixing member. The heat roller 51 does not include an elastic layer but includes a surface-cover layer 52, a cored bar 53, and a fixing heater 54. The pressure belt 31 to which pressure is applied by the pressure mechanism 32 comes into pressure-contact with the heat roller 51, and a fixing nip is formed due to deformation of the pressure pad 35 that is an elastic member.
When the pressure pad 35 comes into pressure-contact with the heat roller 51 via the pressure belt 31 and the low-friction member 38, deformation of the pressure pad 35 in the axial direction is controlled by the control guides 36 because the control guides 36 are provided on both sides of the pressure pad 35 (see
Control members (not shown) are provided on both ends of the pressure pad 41 of the fixing unit 20C in the axial direction. For this reason, when the pressure pad 41 comes into pressure-contact with the pressure roller 61 via the fixing belt 27 and the low-friction member 43, deformation of the pressure pad 41 in the axial direction is controlled by the control members.
While, in the above embodiments, a pressure pad is made of rubber, other elastic materials can also be used. An elastic member (elastic layer) and control members for the elastic member can be arbitrary provided on either or both the fixing unit side and the pressure unit side individually or in combination. The pressure belt or the fixing belt can be provided in any suitable state. The pressure member (a pressure belt, a pressure roller) can be heated from a heat source. A heat source to heat the fixing member and the pressure member can be heaters such as a halogen heater, or the ones using induction heating.
The image forming apparatus is explained above as a laser printer; however, it can be a monochrome apparatus, as well as a copier, a facsimile machine, or a multifunction product that combine any or all of the functions of them. Besides, the image forming apparatus can employ an intermediate-transfer system.
As set forth hereinabove, according to an aspect of the present invention, a uniform nip length can be achieved in the axial direction, and cold offset can be prevented from occurring, which enhances the fixing performance of a fixing device. The fixing device performs fixing at lower temperature, and thus, electric power can be saved.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2006-254468 | Sep 2006 | JP | national |