This invention relates to an image forming apparatus such as a copying machine, a printer, a facsimile device using an electrophotographic system or electrostatic recording system, and a multifunction apparatus with these functions. This invention relates especially to a fixing device that fixes an unfixed toner image onto a recording material and that is used in an image forming apparatus with an electrophotographic system.
As a fixing device that is used in an image forming apparatus with an electrophotographic system and that fixes an unfixed toner image onto a recording material by thermo-melting, a roller fixing system is generally known. In a roller fixing system, a nip portion is formed by pressing a pressing roller against a fixing roller having a heater inside, and an unfixed toner image is fixed onto a recording material by nipping and conveying the recording material at the nip portion.
In particular, in recent years, a fixing device with a film heating system is in practical use in view of quick start and energy saving. In a fixing device with a film heating system, a pressing nip portion as a fixing nip portion is formed with a fixing film as a heat transfer member being nipped between a ceramic heater as a heating member and a pressure roller as a pressing member, and a recording material bearing an unfixed toner image is nipped and conveyed together with the fixing film between the fixing film of the fixing nip portion and the pressure roller at the fixing nip portion. As a result, the unfixed toner image is fixed onto the surface of the recording material with the pressing force of the fixing nip portion while being given heat via the fixing film.
A sliding member used in a fixing device with the film heating system such as a fixing film and a heater is one of the key parts that should be more strictly controlled in terms of their surface properties and alignment as compared with other parts. For example, when a scratch is made on such parts or the alignment of such parts deviates from the desired one in an irregular work during a human assembly work, they are required to be exchanged. Therefore, such parts should be more strictly handled as compared to other parts.
The Japanese Patent Application Laid-Open No. 2018-54898 discloses a fixing device of a film heating system, wherein a heater is positioned by abutting the heater against protruding surfaces on both end portions in the longitudinal direction of a groove provided for fitting the heater into a pressing member when the heater is attached to the pressing member which is to hold the heater.
On the other hand, recently, the attempts are being made to improve quality of a device by assembling a film unit including a film and a heater which should be strictly handled in this way by using an automatic production machine capable of performing more stable assemblage than human assembly work.
A fixing device of the present invention comprising:
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, with reference to the drawings, a preferable embodiment of the present invention will be described in detail. The structural elements in the following embodiment are only examples, so that the configuration, and various conditions on functions, dimensions, materials, shapes, and relative arrangement can be modified or changed as appropriate without departing from the gist of the present invention, and they are not intended to be limited to the following embodiment.
In
The photosensitive drums 1Y, 1M, 1C and 1K are respectively driven to rotate in the clockwise direction (the direction indicated by Q) in
The cleaning members 6Y, 6M, 6C and 6K remove remaining toner left on the photosensitive drums 1Y, 1M, 1C and 1K after the toner images formed on the photosensitive drums 1Y, 1M, 1C and 1K have been transferred onto the intermediate transfer film 5. The remaining toner removed by the cleaning members 6Y, 6M, 6C and 6K is collected into a removed toner chamber in the photosensitive drum units 26Y, 26M, 26C and 26K.
The charging rollers 2Y, 2M, 2C and 2K uniformly charge the surfaces of the photosensitive drums 1Y, 1M, 1C and 1K, respectively. After the surfaces of the photosensitive drums 1Y, 1M, 1C and 1K are charged by the charging rollers 2Y, 2M, 2C and 2K, the photosensitive drums 1Y, 1M, 1C and 1K are respectively exposed with laser beams which are emitted from the scanner unit (exposing means) 3 and which pass through the unit openings 32Y, 32M, 32C and 32K. As a result, electrostatic latent images for yellow (Y), magenta (M), cyan (C) and black (K) are respectively formed on the surfaces of the photosensitive drums 1Y, 1M, 1C and 1K. The scanner unit 3 is disposed under the cartridges 7Y, 7M, 7C and 7K in the present embodiment.
The developing units 4Y, 4M, 4C and 4K respectively supply the electrostatic latent images formed on the surfaces of the photosensitive drums 1Y, 1M, 1C and 1K with toner of yellow (Y), magenta (M), cyan (C) and black (K) to develop the electrostatic latent images into the toner images of yellow (Y), magenta (M), cyan (C) and black (K). The developing units 4Y, 4M, 4C and 4K are respectively provided with the developing rollers 25Y, 25M, 25C and 25K that are in contact with the photosensitive drums 1Y, 1M, 1C and 1K and that supply toner onto the surfaces of the photosensitive drums 1Y, 1M, 1C and 1K, and the supplying rollers 34Y, 34M, 34C and 34K that are in contact with the developing rollers 25Y, 25M, 25C and 25K and that supply toner on the developing rollers 25Y, 25M, 25C and 25K.
When an image is formed on the recording material S, electrostatic latent images formed on the surfaces of the photosensitive drums 1Y, 1M, 1C and 1K by the scanner unit 3 are developed into toner images and transferred onto the intermediate transfer film 5 by the cartridges 7Y, 7M, 7C and 7K.
The intermediate transfer film 5 is stretched around the driving roller 10 and the tension roller 11 and driven to rotate in the direction indicated by arrow R in
For example, when negatively charged toner is used, positive biases are applied to the primary transfer rollers 12Y, 12M, 12C and 12K so that the toner images of yellow (Y), magenta (M), cyan (C) and black (K) are primarily transferred being superimposed. The toner images of yellow (Y), magenta (M), cyan (C) and black (K) superimposed to each other on the intermediate transfer film 5 are conveyed to the secondary transfer portion 15.
In this case, the toner left on the intermediate transfer film 5 after the secondary transfer to the recording material S is removed by the transfer film cleaning device 23. The removed toner passes through a waste toner conveying path (not shown) and is collected in a waste toner collecting container (not shown).
Meanwhile, the recording material S is fed toward the secondary transfer portion 15 by the conveying mechanism including the feeding device 13 and the registration roller pair 17 in synchronism with the above described image forming operation.
The feeing device 13 includes the sheet cassette 24 for accommodating the recording materials S, the feeding roller 8 that feeds the recording materials S and the conveying roller pair 16 that conveys the fed recording materials S.
The sheet cassette 24 is configured to be detachably attachable to the image forming apparatus 500. A user draws out the sheet cassette 24 to remove it from the image forming apparatus 500, sets the recording materials S in the sheet cassette 24, and then inserts the sheet cassette 24 into the image forming apparatus 500 again so that the replenishment of recording materials S is completed.
The feeding roller 8 presses the uppermost recording material S out of the recording materials S accommodated in the sheet cassette 24 so that the recording materials S are separated one sheet by one sheet by the separation pad 9 (using friction piece separation method) with the rotation of the feeding roller 8.
The recording material S conveyed from the feeding device 13 is further conveyed to the secondary transfer portion 15 by the registration roller pair 17. In the secondary transfer portion 15, a positive bias is applied to the secondary transfer roller 18 so that the toner imagers of the four colors of yellow (Y), magenta (M), cyan (C) and black (K) on the intermediate transfer film 5 are secondarily transferred onto the conveyed recording material S.
Further, the recording material S is conveyed from the secondary transfer portion 15 to the fixing device 40 where the unfixed toner image transferred on the recording material S is heated and pressed to fix the unfixed toner image on the recording material S. Thereafter, the recording material S on which the toner image is fixed is discharged onto the discharge tray 20 by the discharge roller pair 19.
Next, the configuration of the fixing device 40 according to the present embodiment will be described. The fixing device 40 according to the present embodiment adopts the film heating system and the pressure roller driving system using a fixing film having an elastic layer formed a base layer that is of a cylindrical thin metal.
As shown in
In the following, the combination of the fixing film 101, the heater 100, the pressing member 103, the stay 102, the fixing flange 104, the thermistor 105 and the connector 107 is referred to as the film unit 111. In the present embodiment, the widthwise direction of the film unit 111 is defined as the direction X, the longitudinal direction (direction of the rotational axis) of the film unit is defined as the direction Y, and the pressing direction of the film unit, which will be described later is defined the direction Z.
The pressure roller 106 as a pressing member includes the core metal 106a and a heat-resistant elastic layer co-axially and integrally provided on the core metal 106a. The elastic layer is molded and covers the core metal 106a in a roller-shape by silicone rubber, fluoro rubber, fluoro resin and the like. Further, a toner releasing layer is provided on the surface layer. The material of the toner releasing layer can be selected from fluoro resin, silicone resin, fluoro silicone rubber, fluoro rubber, silicone rubber, PFA, PTFE, FEP and the like, which show good toner releasing and heat resist properties. The bearing members 113 made from heat-resistant resin such as PEEK, PPS and liquid crystal polymer are attached to both end portions of the core metal 106a such that the bearing members 113 are disposed on the side plate of the fixing frame 112 to be freely rotatably held. When the pressure roller 106 rotates by receiving a driving force from a fixing motor (not shown) provided in the image forming apparatus 500, the fixing film 101 rotates in the direction indicated by arrow J in
The fixing film 101 is a cylindrical and heat-resistant heating member as a heating member for transmitting heat to the recording material S and is loosely and outwardly fitted to the pressing member 103. In order to improve the quick start property by decreasing the heat capacity, the fixing film 101 can be made from a single-layer film of PTFE, PFA and FEP having heat-resistant properties with the film thickness being smaller than 100 μm, preferably equal to or greater than 20 μm and equal to or smaller than 50 μm, or from a composite film of polyimide, polyamide imide, PEEK, PES, PPS or the like on the outer peripheral surface of which PTFE, PFA, FEP or the like is coated. Further, the fixing film 101 can be made from metal.
The heater 100 (ceramic heater in the present embodiment) is a heat emitting member (heat applying member). The heater 100 has the basic configuration of the combination of a long, narrow, and thin plate-shaped ceramic board and an energization heat generating resistor layer provided on the ceramic board. The heater 100 has a low heat capacity so that the temperature of the heater 100 increases with overall rapid temperature rising characteristics when electric power is supplied from the main body of the image forming apparatus to the heating member. The heater used in the present embodiment has a rectangular shape in which the end surfaces in the widthwise direction are perpendicular to the end surfaces in the longitudinal direction.
The pressing member 103 is of a substantially semicircular shape in a cross-section with its longitudinal direction being the direction crossing the conveying direction of the recording material S. The pressing member 103 has heat-resistant and adiabatic properties. Phenolic resin, polyimide resin, polyamide resin, polyamide imide resin, PEEK resin, PES resin, PPS resin, PFA resin, PTFE resin, LCP resin, and the like, which show good insulating and heat-resistant properties are used for the material of the pressing member 103. The pressing member 103 has functions of backing the fixing film 101, pressing the nip portion N formed by being in contact with the pressure roller 106, stabilizing the conveyance of the fixing film 101 during rotation. Further, the fitting groove 103a is provided on the lower surface of the pressing member 103 along the longitudinal direction and the heater 100 is to be held by being fitted into the fitting groove 103a. Therefore, the pressing member 103 has also the function of holding the heater 100.
The stay 102 is pressed onto the back surface of the pressing member 103, which is made of comparatively soft resin, in order to increase the strength of the pressing member 103 in the longitudinal direction and to straighten the pressing member 103.
The thermistor 105 as temperature detecting means detects a temperature of the inner surface of the fixing film and feeds it back to a control circuit (not shown). Thermistor 105 includes a holding portion (not shown) for being fixed to and held by the pressing member 103, the temperature detecting element portion 105a for detecting a temperature by being in contact with the inner surface of the fixing film, and the plate spring portion 105b having elasticity for urging the temperature detecting element portion 105a to the fixing film with a predetermined contact pressure. The plate spring is made of stainless steel and forms a part of electrically conductive path.
The fixing flange 104 is fitted to each end of the assembly body of the pressing member 103 and the stay 102 in order for guiding the rotation of the fixing film 101 and for preventing the fixing film 101 from being disengaged. As shown in
Next, the procedures of attaching the heater 100 to the pressing member 103 in the assemblage will be described while comparing the case where the pressing member 103 according to the present embodiment is used with the case where a conventional pressing member is used.
First, the case where the pressing member 103 according to the present embodiment is used will be described. The overall assembling procedures are as follows. First, as shown in
Next, the procedures of attaching the heater 100 to the groove 103a of the pressing member 103 in the assemblage will be described in more detail.
As shown in
Next, will be described the step of guiding the heater 100 from the region of the second groove portion with the groove width L2 of the pressing member 103 to the region of the first groove portion with the groove width L1 on the one end portion side in the longitudinal direction (direction Y).
The heater 100 proceeds in the region of the second groove portion with the groove width L2 as a guiding groove that guides the heater in the direction indicated by arrow V from the state indicated by
As shown in
As shown in
When it is detected that the one end portion 100a of the heater 100 is abutted against the end portion 103e of the groove of the pressing member 103, the end portion 100d opposite to the one end portion 100a of the heater 100 in the direction Y, which is shown in
The surface of the end portion 103e of the pressing member 103 is perpendicular to the surface of the positioning portion 103b of the surface of the end portion of the first groove portion of the pressing member 103 against which the surface of the end portion 100b of the heater 100 in the direction X is abutted. Further, in the state where the one end portion 100a of the heater 100 in the direction Y falls within the range of the groove with the groove width L1 of the pressing member, the one end portion 100a of the heater 100 becomes parallel to the surface of the end portion 103e of the pressing member. In this case, the end portion 100d opposite to the one end portion 100a in the direction Y of the heater 100 falls within the range of groove with the groove width L1 of the pressing member 103 in the direction X and the end portion of the heater 100 is not in contact with the end portion 103e.
Finally, in order to position the heater 100, the end portion 100b of the heater 100 in the widthwise direction (direction X) is abutted against the surfaces of the positioning portions 103b and 103f, which are on both end sides of the grooves of the pressing member 103 in the direction Y and which are on the surfaces of the end portions of the pressing member 103 in the direction X.
Next, the procedures of attaching the heater to the groove of a conventional pressing member by using an automatic production apparatus will be described.
Similar to the previously described embodiment, by the automatic production apparatus shown in
When the heater 100 is moved in the direction indicated by arrow V of
In contrast, in the present embodiment, the heater can be smoothly attached to the groove provided on the pressing member in the assemblage by adopting the configuration of the pressing member described in the present embodiment.
As a result, key parts of a fixing device such as a heater and a pressing member can be attached in the assemblage by an automatic production apparatus. This prevents variations in assemblage by human manual work from occurring and enables to provide an image forming apparatus with high quality.
With the present invention, a fixing device and an image forming apparatus can be provided which enable easy assemblage using an automatic production apparatus, in which a heating member of a fixing device used in an electrophotographic image forming apparatus can be attached to a groove provided on the holding member for holding the heating member.
As a result, a heating member which is a key part of a fixing device can be attached in the assemblage by an automatic production apparatus. This prevents variations in assemblage by human manual work from occurring and enables to provide a fixing device and an image forming apparatus with high quality.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-177244, filed Oct. 13, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-177244 | Oct 2023 | JP | national |