This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2011-179150 filed Aug. 18, 2011.
1. Technical Field
The present invention relates to a fixing device and an image forming apparatus.
2. Summary
According to an aspect of the invention, there is provided a fixing device that includes a fixing unit and a switching unit. The fixing unit includes an emitting unit that emits light and a housing that houses the emitting unit. The fixing unit fixes a toner image to a recording medium by emitting the light to a surface of a recording medium, the recording medium having a toner image formed thereon and having been transported to a predetermined fixing position that is away from the housing. The switching unit switches a state of the fixing device from a first state in which the housing and the recording medium are positioned away from each other to a second state in which the surface of the recording medium at the fixing position is covered with the housing.
Exemplary embodiments of the present invention will be described in detail with reference to the following figures, wherein:
A fixing device according to exemplary embodiments of the invention emits light, such as a flashlight or a laser beam, to a recording medium, such as a paper sheet, that has a toner image formed thereon, and thus the fixing device fixes the toner image to the recording medium. In the case where a recording medium is jammed while being transferred, part of the recording medium that remains, without being transferred, at a position to which the fixing device emits light may be excessively heated and catch fire. The fixing device according to the exemplary embodiments prevents the fire from expanding. An image forming apparatus including the fixing device according to the exemplary embodiments of the invention will be described below.
The controller 11 includes a central processing unit (CPU) and a memory that includes a read only memory (ROM) and a random access memory (RAM). The CPU executes a control program stored in the ROM and thus controls components connected to the controller 11. Specifically, the controller 11 performs transporting control to transport the continuous paper to the image forming section 12 and the fixing device 13. The controller 11 also causes the image forming section 12 to perform an image forming process in which a toner image based on image data designated by a user through the UI section 14 is formed on the continuous paper. The controller 11 also causes the fixing device 13 to perform processes, such as, to fix the toner image to the continuous paper that has been subjected to the image forming process.
The image forming section 12 is an example of an image forming section according to the invention. Under control of the controller 11, the image forming section 12 performs an image forming process in which the toner image based on the designated image data is formed on the continuous paper that has been transported to the image forming section 12.
The image forming unit 12K includes a photoconductor 120, a charging device 121, an exposure device 122, a developing device 123, a transferring device 124, and a cleaning device 125. The photoconductor 120 is formed of a cylindrical part having a photoconductive layer formed on the surface. The photoconductor 120 holds an electrostatic latent image that is formed when the surface is exposed. The photoconductor 120 is rotated in the arrow direction illustrated in
The fixing device 13 will be described now. As illustrated in
The emitting members 131 are examples of an emitting unit according to the invention. The emitting members 131 each include a laser beam source and optical members. The laser beam source includes multiple laser-beam generating elements that are arranged in the width direction of the continuous paper P (the Y axis direction). The optical member collimates laser beams (indicated by dotted lines in
The moving mechanism 13B will be described now. The moving mechanism 13B includes a plate-like member 133 and a driving section 134. The plate-like member 133 has a size that is equivalent to the size of a lower surface of the housing 130 of the fixing member 13A. The driving section 134 supports the plate-like member 133 and vertically moves the plate-like member 133. The plate-like member 133 is an example of a movable member according to the invention. The plate-like member 133 is supported on the back surface side of the continuous paper P that is at the fixing position in such a manner as to face the housing 130. For example, the driving section 134 includes a motor such as a stepping motor and a ball screw. The driving section 134 rotates a screw shaft of the ball screw by driving the stepping motor and thus moves the plate-like member 133 connected to a nut of the ball screw toward the fixing member 13A (in the Z axis direction in
In response to a command from the controller 11, the fixing device 13 performs a movement control process. In the movement control process, the driving section 134 moves the plate-like member 133 toward the fixing member 13A such that the continuous paper P at the fixing position is covered with the housing 130 of the fixing member 13A. Thus, the continuous paper P is nipped between the plate-like member 133 of the moving mechanism 13B and the housing 130 of the fixing member 13A.
Hereinbelow, the state of the fixing device 13 in which the plate-like member 133 is supported such that the continuous paper P is positioned at the fixing position will be referred to as the first state. In addition, the state of the fixing device 13 in which the continuous paper P is nipped between the plate-like member 133 of the moving mechanism 13B and the housing 130 of the fixing member 13A and thus the continuous paper P is covered with the housing 130 of the fixing member 13A will be referred to as the second state.
The configurations of the image forming section 12 and the fixing device 13 have been described above. Referring back to
Functions of the controller 11 will be described below.
Operations of the image forming apparatus 10 according to the exemplary embodiment will be described below.
The image forming section 12 forms a toner image on the continuous paper P and the fixing device 13 fixes the toner image on the continuous paper P while the continuous paper P is being transported. In the case, for example, where the continuous paper P becomes jammed or experience another problem, the continuous paper P may catch fire in the fixing device 13, and the fire may spread. In this case, according to the exemplary embodiment, a user performs an operation to switch the state of the fixing device 13 to the second state via the UI section 14. When the controller 11 receives a command to perform switching to the second state via the UI section 14 (YES in Step S14), a signal indicating the second state is sent to the fixing device 13. Then, the driving section 134 of the moving mechanism 13B performs switching to the second state illustrated in
In Step S12, the controller 11 maintains the fixing device 13 in the first state to be on standby while the controller 11 receives no command for forming an image from a user (NO in Step S12). In Step S14, if the controller 11 does not receive any command to perform switching to the second state via the UI section 14 (NO in Step S14), the controller 11 maintains the fixing device 13 in the first state and finishes the process.
If the continuous paper P is jammed and stopped from being transported while the image forming apparatus 10 is performing an image forming operation, even if the fixing device 13 stops emitting the laser beams or takes other measures, part of the continuous paper P remaining at the fixing position may catch fire due to laser beams that were previously emitted. On the other hand, even in the case where the continuous paper P catches fire in the image forming apparatus 10 according to the first exemplary embodiment described above, the fire does not spread since the housing 130 of the fixing member 13A covers the continuous paper P at the fixing position and oxygen is blocked from flowing to the fixing position. According to the first exemplary embodiment, the emitting member 131 housed in the housing 130 of the fixing member 13A is supported above the member 130c. Thus, even in the case where the continuous paper P catches fire, the emitting member 131 and the continuous paper P are located in different spaces that are separated from each other by the member 130c when the fixing device 13 is in the second state, and thus the emitting member 131 is protected from the fire. Since the position of the housing 130 that houses the emitting member 131 is not changed when the state of the fixing device 13 is switched to the second state, the position of the housing 130 does not have to be adjusted after the state of the fixing device 13 is switched back to the first state from the second state.
The first exemplary embodiment is described by taking the case, as an example, where the moving mechanism 13B is disposed on the back surface side of the continuous paper P at a position at which overlaps the fixing position and the plate-like member 133 disposed on the back surface side of the continuous paper P is moved toward the fixing member 13A to thus block oxygen from flowing to the fixing position. In the second exemplary embodiment, a description will be mostly given of part of the configuration that is different from that of the first exemplary embodiment, i.e., in terms that a moving mechanism is disposed on a side of a housing that houses the emitting member 131.
The second housing 230B is an example of a second housing according to the invention. The second housing 230B is made of a material such as a metal and is connected to a driving section 134 that vertically moves the second housing 230B. The second housing 230B is supported by the driving section 134 such that the inner peripheral surface of the second housing 230B is movable over the outer peripheral surface of the first housing 230A. The second housing 230B has a projecting portion 231B that projects from a side of the second housing 230B facing the outer peripheral surface of the first housing 230A to the interior of the second housing 230B. When a fixing process is performed, the second housing 230B is supported at such a position that a lower end portion 231A of the first housing 230A and the projecting portion 231B of the second housing 230B come into contact with each other (hereinafter referred to as the default position). The driving section 134 has a configuration that is similar to that of the first exemplary embodiment described above. For example, the driving section 134 includes a motor such as a stepping motor and a ball screw. An upper surface portion of the second housing 230B is connected to a nut of the ball screw. When the ball screw is rotated by driving the stepping motor, the second housing 230B moves over the outer peripheral surface of the first housing 230A from the default position to a transport position of the continuous paper P. The driving section 134 may have a configuration in which a motor and an eccentric cam are used, or may be an electronic actuator or the like.
The fixing device 13 and the controller 11 according to the exemplary embodiment cooperatively function as a fixing device according to the invention. The fixing controller 301, the first housing 230A, and the emitting member 131 cooperatively function as a fixing unit according to the invention. The movement controller 302 and the driving section 134 cooperatively function as a switching unit according to the invention.
When the second housing 230B is moved from the default position in the first state as illustrated in
Although the exemplary embodiments of the invention have been described, the invention is not limited to the exemplary embodiments described above and may be embodied in various different modes. For example, the invention may be embodied by modifying the above-described exemplary embodiments in the following manner, or the exemplary embodiments may be combined. Modifications of the invention will be described hereinbelow.
(1) The image forming apparatus 10 according to the first and second exemplary embodiments described above may include a blowing unit that blows a gas toward the fixing position to remove smoke generated when toner melts at the fixing position. The blowing unit may be driven when the fixing device is in the first state and may be stopped when the fixing device is switched to the second state.
(2) In the first and second exemplary embodiments, the case is described, as an example, where the switching from the first state to the second state is performed when a user gives an instruction to perform switching to the second state. For example, as illustrated in
(3) In the second exemplary embodiment described above, the case is described, as an example, in which the second housing 230B of the fixing device 13 is moved toward the continuous paper P and thus the continuous paper P at the fixing position is covered with the housing 230 of the fixing device 13. However, another configuration may be employed in which no second housing 230B is provided, the first housing 230A is connected to the driving section 134 and moved toward the continuous paper P, and thus the first housing 230A covers the continuous paper P.
(4) In the first exemplary embodiment described above, the case is described, as an example, in which a transport belt that transports a recording medium is not provided. However, the continuous paper may be transported on the transport belt. In this case, the plate-like member 133 according to the first exemplary embodiment is disposed on the back surface side of the transport belt on which the recording medium is transported. A recording medium to be transported may be a recording medium other than continuous paper, such as a cut sheet that is cut in advance into an appropriate size.
(5) In the first and second exemplary embodiments described above, the case is described, as an example, in which each of the upper housing 130a and the first housing 230A has the member 130c with which the inside of the corresponding one of the upper housing 130a and the first housing 230A is partitioned, and a recording medium and the emitting member 131 are positioned in the spaces partitioned by the member 130c in the second state. However, each of the upper housing 130a and the first housing 230A may have no member 130c, but have an open lower end portion instead. In this case, the recording medium and the emitting member 131 are housed in a common space of the corresponding one of the housings 130 and 230 in the second state.
(6) In the first and second exemplary embodiments described above, a fixing device that fixes a toner image onto a recording medium by emitting laser beams to the toner image is described as an example. Alternatively, a fixing device that fixes a toner image to a recording medium by emitting light to the recording medium from a flash lamp that emits a flash may be employed.
(7) In the first exemplary embodiment described above, a description is given of the plate-like member 133 that comes into contact with an entire part of the back surface of the continuous paper P at the fixing position. Alternatively, for example, a support member that supports four sides or two opposing sides of the back surface of the continuous paper P at the fixing position, and a driving section that moves the support member may be provided, and the support member may be moved toward the housing 130 when the controller 11 instructs switching to the second state. In short, as long as the amount of oxygen flowing to the fixing position in the second state is reduced compared to that in the first state, the continuous paper P does not have to be completely covered with the housing 130 after the continuous paper P is pressed against the housing 130 of the fixing member 13A in the second state.
(8) Each of the image forming sections according to the exemplary embodiments and the modifications described above may include so-called rotary developing devices in which multiple developing devices are arranged in a circumferential direction of a rotor, or may form a monochrome image.
(9) In the exemplary embodiments described above, a recording medium that is perforated in advance is taken as an example of the continuous paper. Instead, a recording medium that has no perforation and continues in the longitudinal direction may be employed. In this case, a cutting unit may be provided that cuts the continuous paper after the fixing device performs a fixing operation on the continuous paper.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various exemplary embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2011-179150 | Aug 2011 | JP | national |